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At least 1,099 records · Page 61

A review of irradiation effects on LWR core internal materials - neutron embrittlement.

Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of light water reactor (LWR) pressure vessels because of their relatively high strength, ductility, and fracture toughness. However, exposure to neutron irradiation for extended periods not only changes the microstructure and microchemistry of these steels, but also degrades their fracture properties. The existing data on irradiated austenitic SSs are reviewed to determine the effects of key parameters such as material type and condition and irradiation temperature, dose, and dose rate on neutron embrittlement. Differences in the radiation-induced degradation of fracture properties between LWR and fast-reactor irradiations are also discussed. The results are used to (a) define a threshold fluence above which irradiation effects on fracture toughness of the material are significant, (b) evaluate the potential of neutron embrittlement under LWR operating conditions, and (c) assess the potential effects of voids on fracture toughness.

36 MATERIALS SCIENCE↗

A New Approach to Estimating the Probability for β-delayed Neutron Emission

The probability for neutron emission following β decay, Pn, is a crucial property for a wide range of physics and applications including nuclear structure, r-process nucleosynthesis, the control of nuclear reactors, and the post-processing of nuclear fuel. Despite much experimental effort, knowledge of Pn values is still lacking in very neutron-rich nuclei, requiring predictions from either systematics or theoretical models. Traditionally, systematic predictions were made by investigating the Pn value as a function of the decay Q value and the neutron separation energy in the daughter nucleus. A new approach to Pn systematics is presented which incorporates the half-life of the decay and the Q value for β-delayed neutron emission. This prescription correlates the known data better, and thus improves the estimation of Pn values for neutron-rich nuclei. Such an approach can be applied to generate input values for r-process network calculations or in the modeling of advanced fuel cycles.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Charged Defects in UO 2 Bulk and Surface: A First-Principles Study

Uranium dioxide (UO 2 ) is the primary fuel used in nuclear reactors. Under the extreme heat and radiation inside a reactor, this material inevitably develops defects in its crystal structure. To investigate the nature and behavior of these defects, DFT+U calculations were employed to investigate charged point defects in both bulk UO 2 and its most stable surface, the (111) plane. The formation of defects and their impact on the electronic structure were systematically examined. The results reveal that these defects introduce localized electronic states, alter magnetic behavior, and modify the structural properties. In general, such defects act as deep traps capable of capturing and retaining charge carriers. The stability of these defects depends strongly on the chemical environment and the position of the Fermi level. Surface defect calculations reveal that oxygen vacancies form more readily at the surface than in the bulk over a wide range of electron chemical potential, with subsurface oxygen vacancies being more stable than those in the top layer. Overall, the findings demonstrate how charged defects influence magnetism, transport, and stability in UO 2 , providing insights that may guide improvements in the safety and efficiency of nuclear fuel.

36 MATERIALS SCIENCE↗

Synthesis of AlN/Al Polycrystals along with Al Nanoparticles Using Thermal Plasma Route

This paper for the first time reports the (200) oriented growth of hexagonal Aluminum nitride crystals during synthesis of aluminum nanoparticles in dc transferred arc thermal plasma reactor by gas phase condensation in nitrogen plasma. The structural and morphological study of as synthesized AlN crystal and aluminium nanoparticles was done by using the x-ray diffraction method, scanning electron microscopy and transmission electron microscopy.

36 MATERIALS SCIENCE↗

Cost- and Risk-Based Seismic Design Optimization of Nuclear Power Plant Safety Systems

Seismic analysis, design, and qualification of systems, structures, and components (SSCs) is a significant contributor to the capital cost of a nuclear power plant. To reduce capital costs of advanced nuclear power plants and make commercial nuclear energy more competitive, innovations are needed in their structural design and construction, and not just in the reactor core and associated systems. Seismic isolation has been identified as an important cost-cutting technology that enables standardization of equipment across various sites. This paper develops and demonstrates a cost- and risk-based seismic design optimization of a representative safety system in a nuclear power plant with the dual goals of minimizing overnight capital cost and meeting safety goals. The design optimization can also include component seismic isolation, in which case, the optimized design includes a set of equipment that needs to be seismically isolated to minimize capital cost. The open-source codes MASTODON and Dakota are used for seismic probabilistic risk assessment and design optimization, respectively. A generic nuclear facility with a safety system comprising SSCs that are common to nuclear power plants is considered for the demonstration of the design optimization and is assumed to be located at the Idaho National Laboratory site. Generic costs and seismic design cost functions are assumed for the SSCs of the safety system. The sum of the costs of the SSCs is minimized in the optimization process, while the risk of failure of the safety system is provided as a constraint. Furthermore, results show that the optimization process reduces capital costs significantly while automatically prioritizing the safety of SSCs that contribute most to the risk of the safety system.

42 ENGINEERING↗

A New Method to Measure Crack Extension in Nuclear Graphite Based on Digital Image Correlation

Graphite components, used as moderators, reflectors, and core-support structures in a High-Temperature Gas-Cooled Reactor, play an important role in the safety of the reactor. Specifically, they provide channels for the fuel elements, control rods, and coolant flow. Fracture is the main failure mode for graphite, and breaching of the above channels by crack extension will seriously threaten the safety of a reactor. In this paper, a new method based on digital image correlation (DIC) is introduced for measuring crack extension in brittle materials. Cross-correlation of the displacements measured by DIC with a step function was employed to identify the advancing crack tip in a graphite beam specimen under three-point bending. The load-crack extension curve, which is required for analyzing the R-curve and tension softening behaviors, was obtained for this material. Furthermore, a sensitivity analysis of the threshold value employed for the cross-correlation parameter in the crack identification process was conducted. Finally, the results were verified using the finite element method.

Lai, Shigang↗

Triso Analysis Tool For Predictive Source Terms

Source term modeling for TRi-structural ISOtropic (TRISO) fuel has been performed for previous reactor designs, but few are available in the open literature. Thus, there is a need to develop a simple, versatile, and mechanistic model of fission product release and transport in gas reactor cores that can be applied to a variety of reactors through user inputs and reactor-specific radionuclide inventories. To meet this need, the TRISO Analysis Tool for Predictive Source terms (TRISO-ATOPS) was developed. This model calculates the release of the key safety-important fission products by diffusion through the kernel, silicon carbide and graphite based on fuel and graphite temperatures in the reactor under normal operation. These releases from the fuel enter the coolant where they can plate-out on cooler surfaces. A clean-up model is included for designs with a coolant purification system for removing fission gases. This initial distribution of fission products in the reactor serves as an initial condition for potential releases under postulated accident conditions. From this initial condition, the model calculates the fission product release for any transient temperature profile, and the fission product releases can then be used to assess radiological dose to the workers and the public using conventional radiological dose tools. Data on the diffusion of fission products is based on historic German TRISO experiments and the more current Department of Energy Advanced Gas Reactor TRISO fuel development program. The example cases in this work demonstrate the flexibility of the model

Stoyer, Benjamin [Idaho National Laboratory (INL),↗

Tritium retention in reduced-activation ferritic/martensitic steels

Reduced-activation ferritic/martensitic (RAFM) steels are structural material candidates for breeding blankets of future fusion reactors. Therefore, tritium (T) retention in RAFM steels is an important problem in assessing the T inventory of blankets. In this study, specimens of RAFM steels were subjected to irradiation of 20 MeV W ions to 0.54 displacements per atom (dpa), exposure to high flux D plasmas at 400 and 600 K and that to pulsed heat loads. The specimens thus prepared were exposed to DT gas at 473 K. Despite severe modification in the surface morphology, heat loads had negligible effects on T retention. Significant increase in T retention at the surface and/or subsurface was observed after D plasma exposure. However, T trapped at the surface/subsurface layer was easily removed by maintaining the specimens in the air at about 300 K. Displacement damage led to increase in T retention in the bulk due to the trapping effects of defects, and T trapped was stable at 300 K. It was therefore concluded that displacement damages had the largest influence on T retention under the present conditions.

36 MATERIALS SCIENCE↗

Ceramic composites: A review of toughening mechanisms and demonstration of micropillar compression for interface property extraction

We present that ceramic fiber–matrix composites (CFMCs) are exciting materials for engineering applications in extreme environments. By integrating ceramic fibers within a ceramic matrix, CFMCs allow an intrinsically brittle material to exhibit sufficient structural toughness for use in gas turbines and nuclear reactors. Chemical stability under high temperature and irradiation coupled with high specific strength make these materials unique and increasingly popular in extreme settings. This paper first offers a review of the importance and growing body of research on fiber–matrix interfaces as they relate to composite toughening mechanisms. Second, micropillar compression is explored experimentally as a high-fidelity method for extracting interface properties compared with traditional fiber push-out testing. Three significant interface properties that govern composite toughening were extracted. For a 50-nm-pyrolytic carbon interface, the following were observed: a fracture energy release rate of ~2.5 J/m 2 , an internal friction coefficient of 0.25 ± 0.04, and a debond shear strength of 266 ± 24 MPa. Lastly, this research supports micromechanical evaluations as a unique bridge between theoretical physics models for microcrack propagation and empirically driven finite element models for bulk CFMCs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advanced Instrumentation, Information, and Control System Technologies: Nondestructive Examination Technologies - FY11 Report

Licensees of commercial nuclear power plants in the US are expected to submit license renewal applications for the period of operation of 60 to 80 years which has also been referred to as long term operation (LTO). The greatest challenges to LTO are associated with degradation of passive components as active components are routinely maintained and repaired or placed through maintenance programs. Some passive component degradation concerns include stress corrosion cracking (SCC) of metal components, radiation induced embrittlement of the reactor pressure vessel (RPV), degradation of buried piping, degradation of concrete containment structures, and degradation of cables. Proactive management of passive component aging employs three important elements including online monitoring of degradation, early detection of degradation at precursor stages, and application of prognostics for the prediction of remaining useful life (RUL). This document assesses several nondestructive examination (NDE) measurement technologies for integration into proactive aging management programs. The assessment is performed by discussing the three elements of proactive aging management identified above, considering the current state of the industry with respect to adopting these key elements, and analyzing measurement technologies for monitoring large cracks in metal components, monitoring early degradation at precursor stages, monitoring the degradation of concrete containment structures, and monitoring the degradation of cables. Specific and general needs have been identified through this assessment. General needs identified include the need for environmentally rugged sensors are needed that can operate reliably in an operating reactor environment, the need to identify parameters from precursor monitoring technologies that are unambiguously correlated with the level of pre-macro defect damage, and a methodology for identifying regions where precursor damage is most likely to initiate.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Role of transport versus fueling upon pedestal density (Q4 Report and Final Report)

Fueling a future fusion reactor and the effects of fueling upon the pedestal structure is an open physics question that motivates an intensive community effort. The pedestal density is determined by a set of variables that affect both neutral dynamics as well as plasma transport. In this Joint Research Target (JRT) we are focusing on three major aspects that affect the pedestal density due to changes in fueling characteristics. This should indirectly also give us some insight into the plasma transport mechanisms in the pedestal region. The FY19 Joint Research Target brings together US expertise from multiple facilities and institutions to advance progress in this key research area. Contributions are being assembled by a number of US collaborators, in order to leverage high quality archival data from C-Mod and NSTX as well as utilize the unique capabilities of DIII-D. Overall the work explores the importance of localization of ionization as fueling source: that is, is the particle source for the discharge originating mainly in the core, pedestal, or scrape-off layer (SOL)? Specifically we are investigating three techniques for altering this localization: Variation in edge neutral opacity, see section 2, Shallow vs. deep plasma fueling, see section 3, and Closed vs. open divertor configuration, see section 4. To study these physics effects of fueling upon the pedestal structure and SOL, we also have a section highlighting new diagnostic capabilities developed during this JRT in section 1.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

High-Level Considerations for Access and Access Controls by Design

Nuclear power plants must be, by design and construction, robust structures and difficult to penetrate. Ideally, for security, the reactors would be sited underground, beneath a massive solid block, too thick to be penetrated by tools or explosives with all communications and power transfer lines also underground and fortified. Limiting access with difficult-to-penetrate physical barriers is going to be key for determining response and staffing requirements.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Influence of Sodium on the Tensile Properties of Optimized Grade 92 Steel

This report provides an update on the evaluation of sodium compatibility of advanced alloy, optimized Grade 92, and the reference materials. The report is a deliverable (Level 3) in FY15 (M3AT-15AN1602072), under the Work Package AR-15AN160207, “Sodium Compatibility” performed by Argonne National Laboratory (ANL), as part of Advanced Reactor Technologies program. This work package supports the advanced structural materials development by providing corrosion, microstructure, and tensile property data from the standpoint of sodium compatibility of advanced structural alloys. During this fiscal year, sodium exposure experiments were performed at 600°C in forced convection sodium loops at Argonne National Laboratory. The oxygen content of sodium was controlled by the cold-trapping method to achieve ≈1 wppm oxygen level. Specimens were removed from the sodium loop after a pre-determined exposure time for post-sodium-exposure-examination, including weight and thickness measurements, cross-sectional examinations, microhardness measurements, microstructural characterization, and tensile tests at the sodium exposure temperature. Data of sodium-exposed specimens were compared with thermal aging data obtained at 650°C to separate the effects of sodium exposures and thermal aging. This report adds to the results on corrosion performance, microstructure and tensile properties of ferritic-martensitic exposed to sodium at 600°C. Specimens of G92-0, Opt. G92-4, Opt. G92-4T, and G91-H30176 for times up to 8,200 h, and Opt. G92-8T for 1,653 h were exposed to sodium at 600°C.

36 MATERIALS SCIENCE↗

Advanced Multiscale Microscopy Characterization of High Burnup LWR UO 2 Before and After LOCA Testing

Previous microscopy work within the campaign has observed increased porosity coupled with subgrain formation in the mid-radial region of the fuel. However, examinations of high burnup fuel taken from multiple reactors with different operating conditions have shown that this structure can move radially inward depending on the fuel operating conditions. It is currently theorized that inter- and intragranular fission gas bubble nucleation is precursory to the grain subdivision observed in the mid-radial and central regions of the fuel. Characterization of samples after loss-of-coolant accident (LOCA) testing has revealed that these restructured regions with a high density of bubbles and subgrains pulverize during the transient test. It appears that the increase in fission gas bubbles coupled with grain subdivision renders the fuel mechanically weaker during a LOCA transient and thus susceptible to fuel fragmentation relocation and dispersal (FFRD). Work this past fiscal year has prioritized understanding this behavior by using advanced microscopy to investigate fission gas behavior in the as-irradiated and post-LOCA state. Additional work has been performed to verify the theory described above by analyzing multiple post-LOCA optical micrographs and comparing that to as-irradiated microstructural data. This document reports progress in the post-irradiation characterization of high burnup nuclear fuel with emphasis on the restructured fuel regions, particularly how microstructural features influence FFRD and fission gas release behavior in LOCA conditions.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Draft Critical Minerals Evaluation Report: Advanced Materials and Manufacturing Technology

Future energy production by sustainable clean energy technologies will be influenced by the availability and projected supply risks of critical minerals. In this report we discuss this context from the perspective of a sustainable nuclear energy technology and the benefits from the deployment of advanced manufacturing. In the past, the demand of critical minerals in the energy sector was minor, but in recent years renewable energy systems do force a substantial increase in the requirements for critical minerals which further induces pressure on the supply of critical minerals such as chromium, cobalt, nickel, niobium, tantalum, titanium, tungsten, vanadium, and zirconium for nuclear energy technology. The demand of critical minerals for nuclear technology is, besides beryllium and hafnium, minor and less than 1 % of the world supply. This alleviates the negative impact as the nuclear industry may not be able to provide the most compelling priority for the suppliers and to other policymakers looking at the overall needs. In this draft report, detailed background information is provided on the mineralogy of the identified critical minerals, supply chain risks followed by the discussion of specific minerals applicable to material relevant to nuclear energy technology. Briefly, the impact of advanced manufacturing on savings of critical minerals and electric energy is discussed and its effect to nuclear energy technology evaluated. This report will be followed with a final report providing a strategic vision for executable actions to implement the savings through advanced manufacturing, which will be further explored in the upcoming months. The Gen-IV relevant critical minerals will also be evaluated in the context of the AMMT programs material priorities as identified in the material score cards, to determine priorities for future actions. Material savings will become even more substantial when commercial Gen-IV reactor technology becomes available because of their needs for structural materials with higher content in alloying elements for enhanced high-temperature properties and improved corrosion resistance. The requirement for critical minerals in nuclear technology (in kg/MWe) will therefore significantly increase by 2050, even though its contribution to the worldwide electric energy production capacity will remain at about 5 %. The share of nuclear on world’s electric energy production is, on grounds of high utilization and availability 10.2 % and is expected to increase to 12 % by 2050. Advanced manufacturing could aid the deployment of Gen-IV nuclear technology since critical materials savings of up to 30 % seems possible, promoting nuclear energy as a true sustainable clean energy technology together with hydroelectric power.

36 MATERIALS SCIENCE↗