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LCLS-II 4 GeV linac is on the middle production stage. Linac contains 40 cryomodules of 1.3 GHz and 3 cryomodules of 3.9 GHz, including spares. Fermilab and JLAB share responsibility for cryomodule design, assembly and test. Paper will overview the performance of the cryomodules it the tests, lessons learned and modifications in design to improve performance.
LCLS-II 1.3 GHz cryomodule production is well underway at Fermilab. Several dozen cavity/tuner systems have been tested, including tuning to 1.3 GHz, cold landing frequency, range/sensitivity of the slow tuner, and range/sensitivity of the fast tuner. All this testing information as well as lessons learned from tuner installation will be presented.
The qualification of dressed 325 MHz Single Spoke Resonators type 1 (SSR1) to meet technical requirements is an important milestone in the development of the SSR1 cryomodule for the PIP-II Project at Fermilab. This paper reports the procedures and lessons learned in processing and preparing these cavities for horizontal cold testing prior to integration into a cavity string assembly.
Following encouraging results with Nb3Sn-coated R&D cavities, the existing coating system was upgraded to allow for Nb3Sn coating of CEBAF accelerator cavities. The upgrade was designed to allow Nb3Sn coating of original CEBAF 5-cell cavities with the vapor diffusion technique. Several CEBAF cavities were coated in the upgraded system to investigate vapor diffusion coatings on extended structures. Witness samples coated along with the cavities were characterized with material science techniques, while coated cavities were measured at 4 and 2 K. The progress, lessons learned, and the pathforward are discussed.
The Spallation Neutron Source (SNS) began operation in 2006 and first operated at its full 1.4 MW power in 2013. Targets, which receive the pulsed proton beam, were a limiting factor for reliable full power operation for several years. Reaching reliable target operation at 1.4 MW required not only changes to the target design but also support and coordination across the entire SNS enterprise. The history and some key lessons learned are presented.
The Proton Improvement Plan II (PIP-II) Project is the first U.S. accelerator project that has significant contributions from international partners. A project management framework was created to fully integrate and make consistent across all partners the design, development, and delivery of In-Kind Contributions (IKC) into PIP-II. This framework consists of planning documentation, procedures, and communication and assessment processes to control schedule, risk, quality, and technical integration over the lifetime of the project. The purpose of this paper is to present the PIP-II IKC model put in place to properly integrate the IKC deliverables into the PIP-II Linac and share experience and lessons learned from its early implementation.
LCLS-II is an upgrade project for the linear coherent light source (LCLS) at SLAC. The LCLS-II linac will consist of thirty-five 1.3 GHz and two 3.9 GHz superconducting RF continuous wave (CW) cryomodules that Fermilab and Jefferson Lab (JLab) will assemble in collaboration with SLAC. The LCLS-II 1.3 GHz cryomodule design is based on the European XFEL pulsed-mode cryomodule design with modifications needed for CW operation. Fermilab and JLab will each assemble and test a prototype 1.3 GHz cryomodule to assess the results of the CW modifications, in advance of 16 and 17 production 1.3 GHz cryomodules, respectively. Fermilab is solely responsible for the 3.9 GHz cryomodules. After the prototype cryomodule tests are complete and lessons learned incorporated, both laboratories will increase their cryomodule production rates to meet the challenging LCLS-II project requirement of approximately one cryomodule per month per laboratory. This paper presents the Fermilab Cryomodule Assembly Facility (CAF) infrastructure for LCLS-II cryomodule production, the Fermilab prototype 1.3 GHz CW cryomodule (pCM) assembly and readiness for production assembly.
A conceptual design for a helical superconducting undulator (HSCU) for the Advanced Photon Source (APS) at Argonne National Laboratory (ANL) has been completed. The device differs sufficiently from the existing APS planar superconducting undulator (SCU) design to warrant development of a new cryostat based on value engineering and lessons learned from the existing planar SCU. Changes include optimization of the existing cryocooler-based refrigeration system and thermal shield as well as cost reduction through the use of standard vacuum hardware. The end result is a design that provides significantly larger 4.2 K refrigeration margin in a smaller package for greater installation flexibility in the APS storage ring. This paper presents ANSYS-based thermal analysis of the cryostat, including estimated static and dynamic
A major limitation to cryomodule performance is field emission caused by particulates within the superconducting cavities. To reduce contamination of the inner surfaces during assembly in a cleanroom, the whole string can be connected to a purge system, which maintains a constant overpressure of dry, clean nitrogen gas. Following successes of similar systems at XFEL and Fermilab, Jefferson Lab followed this example for the production of LCLS-II HE cryomodules. Implementing this system required new procedures, infrastructure, and hardware, as well as significant testing of the system before production began. This paper will summarize the implemented controls and procedures, including lessons learned from Fermilab, as well as the results of mock-up tests. Based on the latter, the system was used to assemble the first article string in April 2022, and was also used during a rework required due to issues with cold FPC ceramics two months later. The benefits of using a purge system with regards to procedure, time savings, and added flexibility for potential rework have already proven to provide a significant improvement for the production of LCLS-II-HE cryomodules at Jefferson Lab.
High-bunch-frequency beam-separation schemes, such as the injection scheme proposed for the Rapid Cycling Synchrotron at the Electron-Ion Collider, demand rise and fall times an order of magnitude below what can realistically be accomplished with a stripline kicker. Nanosecond-time-scale kick waveforms can instead be obtained by Fourier synthesis in a harmonically resonant quarter-wave radio-frequency cavity which is optimized for high shunt impedance. Originally developed for the Jefferson Lab Electron-Ion Collider (JLEIC) Circulator Cooler Ring, a hypothetical 11-pass ring driven by an energy-recovery linac at Jefferson Lab, our high-power prototype of such a harmonic kicker cavity, which operates at five modes at the same time, will demonstrate the viability of this concept with a beam test at Jefferson Lab. As the geometry of the cavity, tight mechanical tolerances, and number of ports complicate the design and manufacturing process, special care must be given to the order of the manufacturing steps. We present our experiences with the manufacturability of the present design, lessons learned, and first RF test results from the prototype.
Nb₃Sn demonstrates steady advancements nowadays offering reduced power cost in superconducting radio-frequency cavities due to its high critical temperature, quality factor, and achieved accelerating gradient. However, theoretical estimates of its radio-frequency parameters have not been achieved due to several potentially limiting mechanisms: tin spots, patchy regions, defects, thermal impedance, and impurities. While some of these limitations have been intensively studied, impurity analysis in Nb$_3$Sn coatings have received less attention. We report an investigation of impurities in several vapor-diffused Nb₃Sn coated samples using time-of-flight secondary ion mass spectroscopy (TOF-SIMS) and show allowable impurity levels in view of superconducting cavity performance. Challenges and lessons learned in maintaining clean Nb$_3$Sn coatings are also discussed.
The Proton Improvement Plan II (PIP-II) is the first U.S. accelerator project that will have significant contributions from international partners. Research institutions in India, Italy, UK and France will build major components of the particle accelerator. The High Beta 650 MHz (HB650) prototype cryomodule is being designed jointly between Fermilab (USA), CEA (France), STFC (UK) and RRCAT (India). The assembly of this prototype cryomodule will be done at Fermilab whereas the production cryomodules will be assembled in UK. Concerning the Low Beta 650 MHz (LB650) cryomodules, they will be designed and assembled at CEA. To reduce the cost of the project and to increase the quality it is essential to define a design strategy for each cryomodule which includes a degree of standardization. In this way, the lessons learned of each prototype cryomodule will have a great impact not only on one cryomodule type but on all cryomodules. An international joint design brings also additional challenges to the project: which unit system should be used? Should a common project lifecycle management system be used for all partners? How to transport the cryomodules overseas.
The Cryomodule Test Stand (CMTS1) at Fermilab has been engaged with testing 8-cavity 1.3 GHz cryomodules designed and assembled for the LCLS-II project at SLAC National Accelerator Laboratory since 2016. Over these three years twenty cryomodules have been cooled to 2K and power tested in continuous wave mode on a roughly once per month cycle. Test stand layout and testing procedures are presented together with results from the cryomodules tested to date. Lessons learned and future plans will also be shared.
A total of 35 Superconducting SSR2 spoke cavities will be installed in the PIP II SRF linac at Fermilab and a total of 8 prototype SSR2 cavities will be manufactured for the prototype cryomodule. In this paper, the mechanical design and fabrication aspects of the prototype jacketed SSR2 cavity will be presented. RF and mechanical design activities were conducted in parallel directly on the jacketed cavity in order to minimize the number of design iterations. Also, the lessons learned from other spoke cavities experiences (i.e. SSR1 at Fermilab and ESS double spoke at IPNO) were considered since the early stage of the design.
LCLS-II-HE has performance requirements similar to but generally more demanding than those of LCLS-II, with an operating gradient of 21 MV/m (up from 16 MV/m in LCLS-II) and tighter restrictions on field emission and multipacting. In this paper, we outline the requirements for the 1.3 GHz cavities and the plans for qualification of these cavities by vertical test. We discuss lessons learned from LCLS-II and highlight the changes implemented in the vertical test procedure for the new project.
Cold powered testing of all LCLS-II production cryomodules at Fermilab is complete as of February 2021. A total of twenty-five tests on both 1.3 GHz and 3.9 GHz cryomodules were conducted over a nearly five year time span beginning in the summer of 2016. During the course of this campaign cutting-edge results for cavity Q₀ and gradient in continuous wave operation were achieved. A summary of all test results will be presented, with a comparison to established acceptance criteria, as well as overall test stand statistics and lessons learned.
The Linac Coherent Light Source II High Energy (LCLS-II-HE) upgrade at the SLAC National Accelerator Laboratory is being constructed in partnership with the Thomas Jefferson National Accelerator Facility (JLab) and the Fermi National Accelerator Laboratory (FNAL). The cryomodule production scope consists of the design, procurement, construction, and acceptance testing of 24 eight-cavity, 1.3 GHz cryomodules, as well as R&D activities necessary to develop the required technology. To achieve this, JLab and FNAL are also contributing to SLAC’s effort to develop the cavity recipe and production processes necessary to meet the LCLS-II-HE goal of 20.8 MV/m and average Q₀ of 2.7·10¹⁰. This paper details the JLab scope, focusing on the project initiation phase, in particular technology development and prototyping, project development and planning, and implementation of lessons learned from LCLS-II.
After project completion on scope, on cost, and ahead of schedule, the Facility for Rare Isotope Beams began operations for scientific users in May of 2022. During the first 12 months of user operations, the FRIB accelerator complex delivered 5250 beam hours, including 1528 hours to nine science experiments conducted with primary beams of 36Ar, 48Ca, 70Zn, 82Se, 124Xe, and 198Pt at beam energies >200 MeV/u; 2724 hours for beam developments, studies, and tuning; and 998 hours to industrial users and non-scientific programs using the FRIB Single Event Effect (FSEE) beam line. The ramp-up to a beam power of 400 kW is planned over a six-year period; 1 kW was delivered for initial user runs from in 2022, and 5 kW was delivered as of February 2023. Upgrade plans include doubling the primary-beam energy to 400 MeV/nucleon for enhanced discovery potential (¿FRIB 400¿). This talk reports on FRIB status and progress since SRF2021, emphasizing lessons learned during the transition from beam commissioning to machine operations, challenges and resolutions for the power ramp-up, progress with accelerator improvements, and R&D for the energy upgrade.