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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,153 records · Page 64
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

DOE BES: Directed Assembly of Bio-inspired Supramolecular Materials for Energy Transport and Capture: Mesoscale Construction of Functional Materials in Hydrodynamic Flows. Final Project Report

The precise engineering of mesoscale structures based on molecular building blocks holds enormous promise to catalyze the development of new functional materials for advanced energy technologies. Bio-inspired and synthetic/bio-hybrid systems can play a key role in this effort due to their inherent programmable function and high degrees of sequence control. Despite recent progress, the ability to precisely control the supramolecular assembly of bio-hybrid molecules remains a central problem in the field. Our research aims to fundamentally understand the assembly mechanism of bio-hybrid materials, specifically focusing on sequence-controlled synthetic pi-conjugated oligopeptides. Moreover, we aim to develop new methods for the directed assembly of materials based on tailored fluid flows to guide the emergent structural, optical, and electronic properties of synthetic pi-conjugated peptides. Overall, our team has made substantial progress on this project through four major Thrusts: (1) Understanding the role of kinetics on the assembly process of synthetic π-conjugated peptides. (2) Probing the role of chemistry on the structural properties of these materials. (3) Real-time in situ investigation of the sol-gel transition and assembly of π-conjugated peptides. (4) Achieving large-area macroscopic alignment and assembly of these materials. In the following report, we explain major research progress in each of these research Thrusts.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2023

P2 September EPC Monthly Program Review [Slides]

Pollution Prevention (P2) Program Overview: Reduce or eliminate waste wherever possible through structural change; Provide engineering and technical support and funding for innovation.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2025

Nanoporous Wood Chips Based Sizable, Robust, and Low-Cost Honeycomb Vacuum Insulation Panels (DOE BENEFIT Final Research Performance Progress Report (RPPR))

Conventional vacuum insulation panels (VIPs) suffer from severe limitations including high cost, vulnerability to perforation, and significant performance degradation over time due to vacuum loss. InventWood Inc. (IW) and partnering teams completely re-engineered the VIP structure by constructing arrays of isolated vacuum-cells to enable limited cutting at designated areas (in between vacuum cells) and reduced consequential vacuum loss due to puncture. The teams also replaced the expensive vacuum insulation core materials with a low-cost commercial wood pulp and recycled long fiber. The wood pulp derived VIP can deliver an overall panel insulation of R15 (<0.01W/m·K) with over 90% thermal resistance retention after cutting (R13.5 overall, R5 along the cut edges). In addition, the vacuum-cell-array design minimizes edge losses, resulting in more durable performance, longer service life (>50 years), and higher R-value per dollar towards a cost target of <$1/ft 2 ·in. It is anticipated that the Nanochip-VIP will attract strong market interest and become an affordable insulation solution for energy efficient buildings and retrofits, leading to significant reductions in energy usage.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Robots in the Production of Polymer-Composite Components

Two robot systems for the shaping and machining of polymer-composite products are described. In the shaping system, an industrial robot lays out the fibers as prepreg tape. In the machining system, the boring and milling of polymer composites is improved. This system is adapted for the machining of sound-absorbing structures in airplane engines,.

42 ENGINEERING↗
DOE OSTI2021

Crystal Plasticity Simulation of Magnesium and Its Alloys: A Review of Recent Advances

Slip and extension twinning are the dominant deformation mechanisms in Magnesium (Mg) and its alloys. Crystal plasticity is a powerful tool to study these deformation mechanisms. Different schemes have incorporated crystal plasticity models to capture different properties, which vary from the simple homogenization Taylor model to the full-scale crystal plasticity finite element model. In the current study, a review of works available in the literature that addresses different properties of Mg and its alloys using crystal plasticity modes is presented. In addition to slip and twinning, detwinning is another deformation mechanism that is activated in Mg and its alloys. The different models that capture detwinning will also be addressed here. Finally, the recent experimental frameworks, such as in-situ neutron diffraction, 3D high energy synchrotron X-ray techniques, and digital image correlation under scanning electron microscopy (SEM-DIC), which are incorporated along crystal plasticity models to investigate the properties of Mg and its alloys, are addressed. Future research directions towards improving the deformation response of Mg and its alloys are identified, which can lead to increased deployment of the lightest structural metal in engineering applications.

36 MATERIALS SCIENCE↗
DOE OSTI2021

In-Situ Calibrated Modeling of Residual Stresses Induced in Machining under Various Cooling and Lubricating Environments

Although many functional characteristics, such as fatigue life and damage resistance depend on residual stresses, there are currently no industrially viable ‘Digital Process Twin’ models (DPTs) capable of efficiently and quickly predicting machining-induced stresses. By leveraging advances in ultra-high-speed in-situ experimental characterization of machining and finishing processes under plane strain (orthogonal/2D) conditions, we have developed a set of physics-based semi-analytical models to predict residual stress evolution in light of the extreme gradients of stress, strain and temperature, which are unique to these thermo-mechanical processes. Initial validation trials of this novel paradigm were carried out in Ti-6Al4V and AISI 4340 alloy steel. A variety dry, cryogenically cooled and oil lubricated conditions were evaluated to determine the model’s ability to capture the tribological changes induced due to lubrication and cooling. The preliminarily calibrated and validated model exhibited an average correlation of better than 20% between the predicted stresses and experimental data, with calculation times of less than a second. Based on such fast-acting DPTs, the authors envision future capabilities in pro-active surface engineering of advanced structural components (e.g., turbine blades).

36 MATERIALS SCIENCE↗
NASA NTRS1965

Wire bundle formed into grids with minute interstices

Deforming the ends of a bundle of closely packed parallel wires to restrict the interstices to substantially uniform and minute dimensions produces grids or filters for ion engines. Porous metal structures made by this process are also used as fuel cell electrodes, diffusion membranes, and catalysts.

Todd, H. H.↗
NASA NTRS1966

Development of porous ionizer materials.

Porous structures for ion engine application, discussing ionizer materials preparation, based on powder metallurgy and two-phase tungsten base alloy

POWDER METALLURGY↗
NASA NTRS1967

Development of porous ionizer materials.

Porous structures for ion engine application, discussing ionizer materials preparation, based on powder metallurgy and two-phase tungsten base alloy

TUNGSTEN ALLOY↗
NASA NTRS1971

Compendium of modal densities for structures

Expressions and graphs for estimating average modal densities for various structural elements of engineering importance including beams, rods, circular plates, and conical shells

Hart, F. D.↗
NASA NTRS1971

Dynamic response of nonuniform structures to classes of pressure fields

A semi-analytical method is developed for the calculation of the response of nonuniform structures to deterministic and random excitation. The method is based on parametric representations of the impulse response and input functions. With these representations, a class of structures of specified geometry and a class of pressure fields of practical concern can be considered simultaneously in a single analytical calculation of structural response. In engineering applications, the parameters in the impulse response function can be fixed once the numerical solution of the associated eigenvalue problem is available; the input function parameters can be specified given a particular input function or pressure field data. This methodology is applied to nonuniform beams and circular cylindrical shells for which parametric response solutions are derived. The computerized version of these solutions is also presented.

Cottis, M. G.↗
NASA NTRS1972

Design synthesis of a boron/epoxy reinforced metal shear web.

An advanced composite shear web design concept has been developed for the Space Shuttle Orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad, boron/epoxy plate with vertical boron/epoxy reinforced stiffeners. Baseline composite and titanium shear resistant designs are compared; the composite concept is 28% lighter than the titanium web. Element test results show the metal cladding effectively reinforces critical composite load transfer and fastener hole areas making the composite web concept practical for other shear structure applications.-

Laakso, J. H.↗
NASA NTRS1972

Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 1 summary report: Shear web design development

An advanced composite shear web design concept was developed for the Space Shuttle orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad + or - 45 deg boron/epoxy web plate with vertical boron/epoxy reinforced aluminum stiffeners. The boron-epoxy laminate contributes to the strength and stiffness efficiency of the basic web section. The titanium-cladding functions to protect the polymeric laminate parts from damaging environments and is chem-milled to provide reinforcement in selected areas. Detailed design drawings are presented for both boron/epoxy reinforced and all-metal shear webs. The weight saving offered is 24% relative to all-metal construction at an attractive cost per pound of weight saved, based on the detailed designs. Small scale element tests substantiate the boron/epoxy reinforced design details in critical areas. The results show that the titanium-cladding reliably reinforces the web laminate in critical edge load transfer and stiffener fastener hole areas.

Laakso, J. H.↗
NASA NTRS1973

Space Shuttle External Tank.

During the quarter hour of its operational life, the External Tank must provide the propellants and propellant conditioning for the Orbiter Main Engines, provide the structural support for the two Solid Rocket Boosters, withstand the natural and induced environments, and effect a safe disposal. The External Tank is twice the size of the S-II Stage used in the Saturn V Booster for the Apollo and Skylab Spacecrafts. The External Tank is 182 feet long, 27 feet in diameter, and carries 1,700,000 pounds of liquid oxygen and liquid hydrogen propellants. The Shuttle System configuration and the interaction of the system elements pose an intricate system sensitivity which must be analyzed to establish the performance and sizing requirements for the External Tank.

Zoller, L. K.↗
NASA NTRS1975

Experimental evaluation of two 36 inch by 47 inch graphite/epoxy sandwich shear webs

The design is described and test of two large (36 in. x 47 in.) graphite/epoxy sandwich shear webs. One sandwich web was designed to exhibit strength failure of the facings at a shear load of 7638 lbs/in., which is a characteristic loading for the space shuttle orbiter main engine thrust beam structure. The second sandwich web was designed to exhibit general instability failure at a shear load of 5000 lbs/in., to identify problem areas of stability critical sandwich webs and to assess the adequacy of contemporary analysis techniques.

Bush, H. G.↗