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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Thermal control technologies for Europa Clipper mission
The Europa Clipper Mission to Europa, a moon of Jupiter, is planned for a launch in 2023. Since Europa is at a large distance (5.6 A.U.) from the Sun, the solar flux is less than 4% of that at Earth. This requires very large solar arrays to meet the power demands of a typical new mission concept. Hence, conservation of power for use in thermal control is extremely important. To achieve this goal a mechanically pumped fluid loop heat rejection system (HRS) is utilized to harvest waste heat from the spacecraft components. In addition to this, several thermal control technologies are employed. They include a high performance dual Multi-Layer Insulation (MLI) blanket design to minimize the large majority of heat loss from the spacecraft; two passive thermal control valves in series to greatly reduce the heat loss from the HRS to its radiator; and a low temperature louver to further reduce the loss from the radiator. This paper will describe these technologies, schemes for their implementation, and results of development tests to validate their performance.
Full Aero-Thermal Characterization of the 9- by- 15 Foot Low Speed Wind Tunnel
Wind tunnel modifications consisting of the introduction of new turning vanes, baffles, diffuser, and test section were completed in 2019. Wind tunnel characterization best practices require a full characterization test entry following any of these modifications.
Phase Change Processes for Thermal Management Systems and Science Investigations
This white paper focuses on the scientific rationale and motivation for deploying phase change processes-based spacecraft thermal management systems for space missions [1,2]. Phase change processes need to be implemented in the design of various life support systems, sub-critical cryogenic and thermal control systems, taking advantage of the latent heat of phase change so as to significantly increase the heat transfer rate per unit fluid mass. Experimental data are critical to understanding gravitational effects on complex phase change processes using novel materials and working fluids. Experimental data can be acquired by either designing new testing platforms or performing experiments with simulant fluids on existing microgravity platforms. With the acquired data, theoretical flow physics models and numerical simulations can then be validated for use under long-duration microgravity conditions. The acquired data and validated models will enable the deployment of game-changing thermal management systems with remarkably improved efficiency and stability in heat acquisition, transport, and rejection for long-duration space missions.
Europa Clipper Passive Thermal Control Valve Test and Analysis
Europa Clipper spacecraft utilizes passive thermal control valves (TCV) in an active thermal control system to maintain spacecraft component temperatures within their allowable limits. The single-phase mechanically pumped fluid loop recovers heat from the electronics and uses it to maintain propulsion system warm. When excess heat is dissipated the mixing valves direct the fluid to the radiator to reject this additional heat. The loop uses two mixing TCVs placed in series to modulate fluid flow and heat rejection rate from the radiator. This paper describes the thermal and hydraulic test results for Europa Clipper engineering model (EM) mixing valves. For the first time two heritage mixing valves previously developed for the Mars Science Laboratory (MSL) were placed in series to modulate flow to the radiator from 0.1% to 95% of full flow between temperature range of 4 oC to 24 oC. Individually, each mixing valve was able to modulate the flow from 2% to 96% of full flow between the temperatures of 4 oC and 24 oC. Pressure drop was measured between 1.5 to 3 psid depending on the temperature of the mixed fluid and the opening fraction of the valves. A methodology was developed, tested, and validated to adjust the setpoints with an accuracy of 0.1 oC. The measured flow splits were corrected for the effects of impedance due to the flow meters used to measure the flow rates. Finally, flow rate to the radiator increased linearly as a function of mixed temperature for individual valves, while it increased parabolically with temperature when two mixing valves were placed in series.
Detailed Velocity, Temperature, and Heat Flux Measurements on a Large Scale Film Cooling Model
To investigate the flow physics of turbine film cooling, detailed mean and fluctuating velocity and temperature surveys were made in the turbulent jet flow field behind a row of large scale film cooling holes. Additionally, surface heat transfer, film effectiveness, and turbulent heat flux values were determined. Measurements were made in the NASA Engine Research Building (ERB) SW-6 test facility, which consists of an 8.15-in2 open-inlet wind tunnel with a temperature-controlled secondary flow system. The film-cooling test plate fit into the wind tunnel such that the heat transfer surface formed the wind tunnel floor. This plate consisted of a three-hole array of film cooling holes that were fed from a plenum of different temperature.
Enabling Next-Generation Wind Tunnel Tests with uPSP and HPC
Presentation for the LaRC HPC Community monthly meeting series. Overview of the uPSP measurements system(s) at ARC, with a focus on the processing software applications deployed at the ARC NAS Division.
Physics and Modeling of Quasi-Steady and Forced Shock Trains
The dual-mode scramjet is a propulsive concept for contemporary hypersonic vehicles promising flight cruise speeds upwards of Mach 5. Despite decades of development and a recent resurgence in interest, such engines are not routinely deployed for commercial or military purposes. Instead, they have been confined to the realm of ground-test research and limited one-off flight test missions. One of the key stumbling blocks on the critical path to deployment of a dual-mode scramjet is the optimal design and stable operation of the isolator, a typically constant area duct that separates the scramjet inlet from the combustor. During ramjet mode at Mach numbers from 3 to 5 and during the transition to scramjet mode at higher Mach numbers, the isolator contains the pseudo-shock. Necessary to meet the back-pressure in the combustor, the pseudo-shock is typically divided into a shock dominated shock train region followed by a turbulence driven mixing region. Fluctuations in combustor pressure due to vehicle maneuvering, throttling, or combustion instabilities drive the shock train to shift streamwise within the isolator. In response to sharp pressure fluctuations, the shock train is unable to stabilize within the isolator, and the scramjet unstarts by ejecting the shock train out the inlet. This work addresses three key gaps in understanding of the isolator pseudo-shock. The phenomenon is studied in three experimental facilities to investigate the quasi-steady and unsteady fluid dynamics of the shock train in fueled and un-fueled test conditions. The strong link between boundary layer morphology and shock train structure is studied in detail and used as a tool to evaluate the state-of-the-art definitions and models of the pseudo-shock. Identifying the limitations of these models, a new process driven flux-conserved pseudo-shock model is proposed. This provides a computationally efficient model grounded in the fluid dynamic mechanisms of the pseudo-shock with better predictive capability than the current state-of-the-art across all facilities tested. The unsteady behavior of the shock train is further investigated to identify and understand two distinct forced dynamic modes: mechanically induced, low-rate forcing and high-rate combustion driven unsteadiness that sheds upstream propagating shocks. The proposed process driven model is found to be effective in the the limiting case of high-rate combustion driven unsteadiness by evaluating the model in a shock stationary reference frame. Further analysis identifies the approximately rigid chain motion of the shock train structure to mechanically induced forcing. The time delay between the onset of forced dynamics is found to saturate to a constant value and maximum shock train speed along the isolator with respect to the perturbation rate of change. The result of this work provides dual-mode scramjet designers with improved tools and physical understanding to develop more efficient, robust, and capable propulsion systems for hypersonic vehicles.
Advanced Diagnostics for Megahertz Imaging of Mixing, Fuel Spray, and Combustion Processes for Rotating Detonation Combustors
Recent advancements in megahertz rate, high-power, burst-mode laser technology are leveraged to perform and explore imaging measurements that spatially and temporally resolve the mixing, combustion, and detonation flow field in two laboratory-scale rotating detonation combustors (RDCs). In a non-premixed annular RDC, multiple imaging diagnostics are explored to investigate gaseous and liquid injector behavior, the detonation wave structure, and the propellant refill. In one instance, OH planar laser-induced fluorescence (OH-PLIF) imaging is performed up to a 2 MHz repetition rate to track the combustion products and reaction zone locations. In the same annular RDC, a single liquid fuel jet is injected, and laser-based 355-nm imaging of the fuel spray is performed up to a 1 MHz repetition rate. For this configuration, the annular RDC is used as a detonation driver to impose periodic detonation waves to interact with the fuel spray. Moreover, in this annular RDC, a range of tracer-based laser imaging measurements are explored to time-resolve the unsteady oxidizer air recovery and refill process. In a non-premixed linear RDC, planar imaging measurements of the fuel mixing are performed up to a 200 kHz repetition rate using PLIF of a tracer in the fuel supply. The fuel mixing imaging helps explain the origin of the observed pre and post wave burning, detonation structure, and enables quantifying injector recovery timescales. This paper will provide a high-level broad survey of diagnostics applied in these RDCs, lessons learned, and interesting observations.
Advanced Diagnostics For Megahertz Imaging Of Mixing, Fuel Spray, And Combustion Processes For Rotating Detonation Combustors
Recent advancements in megahertz rate, high-power, burst-mode laser technology are leveraged to perform and explore imaging measurements that spatially and temporally resolve the mixing, combustion, and detonation flow field in two laboratory-scale rotating detonation combustors (RDCs). In a non-premixed annular RDC, multiple imaging diagnostics are explored to investigate gaseous and liquid injector behavior, the detonation wave structure, and the propellant refill. In one instance, OH planar laser-induced fluorescence (OH-PLIF) imaging is performed up to a 2 MHz repetition rate to track the combustion products and reaction zone locations. In the same annular RDC, a single liquid fuel jet is injected, and laser-based 355-nm imaging of the fuel spray is performed up to a 1 MHz repetition rate. For this configuration, the annular RDC is used as a detonation driver to impose periodic detonation waves to interact with the fuel spray. Moreover, in this annular RDC, a range of tracer-based laser imaging measurements are explored to time-resolve the unsteady oxidizer air recovery and refill process. In a non-premixed linear RDC, planar imaging measurements of the fuel mixing are performed up to a 200 kHz repetition rate using PLIF of a tracer in the fuel supply. The fuel mixing imaging helps explain the origin of the observed pre and post wave burning, detonation structure, and enables quantifying injector recovery timescales. This paper will provide a high-level broad survey of diagnostics applied in these RDCs, lessons learned, and interesting observations.
Flow Fields of Internally Mixed Exhaust Systems With External Plug For Supersonic Transport Applications
Commercial supersonic vehicles of the future will likely use engines with lower bypass ratios, where the design of the internal mixer will have a strong impact on the noise produced by the jet plume. Their exhaust systems may also feature external plugs to improve boattail angle for cruise performance at supersonic speeds. Currently there are no publicly available empirical noise models for such nozzle systems, and insight into their flow fields will help in creating these models. For those attempting to make large eddy simulations and other higher fidelity methods be their main prediction tool, the internally mixed exhaust system is also a good test case when going beyond simple single-stream jets. The turbulent flow statistics of several configurations previously tested for noise and shocks have been measured for flow conditions that can be used in development of empirical models and validating scale-resolving prediction tools. These measurements are presented and briefly analyzed for insights into the noise impacts from the flow impacts observed.
CubeSat Active Thermal Control in Support of Advanced Payloads: The Active Thermal Architecture Project
The Active Thermal Architecture (ATA) is an advanced sub-1U Active Thermal Control technology (ATC) for high power payload support in 6U CubeSat form factors and above. The design utilizes a two-stage, single-phase mechanically pumped fluid loop coupled through a two-axis flexible rotary fluid hinge, to reject thermal power to a deployable tracking radiator. A COTS Ricor K508N cryocooler forms the second stage and provides cryogenic cooling to a custom Kevlar detector mount through a TMT pyrolytic graphene thermal strap. Passive vibration isolation and damping technologies prevent the transfer of jitter to the satellite systems. The ATA design utilizes state-of-the-art 3D fabrication techniques such as Ultrasonic Additive Manufacturing (UAM) to directly embed the working fluid channels into the HX, radiator, and CubeSat chassis allowing for the miniaturization and simplification of the ATA system into an integrated thermal control solution. This paper will focus on the design and ground-based characterization and qualification of the ATA system and provide performance metrics for its use as a thermal support subsystem for advanced infrared electro-optical CubeSat payloads. The ATA project is funded through a NASA Small Satellite Technology Program (SSTP) and is a partnership between the Center for Space Engineering at Utah State University and the Jet Propulsions Laboratory. The ATA active thermal control system has been raised to a TRL of 6 and hopes to provide payload support to advanced missions such as the SABER-Lite and JPL CIRAS projects.
Propellant Mass Gauging in Microgravity with Electrical Capacitance Tomography
Advancements in microgravity propellant mass gauging will result in improvements to many areas of propellant management, which influences space vehicle performance and mission assurance. Propellant mass gauging technologies designed to work in an accelerated environment, where the propellant remains settled at one end of the propellant tank, do not always work well in a microgravity environment because the propellant is not necessarily settled. While some microgravity mass gauging technologies exist at various stages of development, most of them have major disadvantages. Electrical Capacitance Tomography (ECT) is a sensing technology that is able to reconstruct the liquid distribution inside of a tank, which can then be integrated to obtain mass. While ECT mass gauging will theoretically work during all phases of flight, it had not yet been tested in microgravity. The NASA Kennedy Space Center Launch Services Program, with support from the Flight Opportunities Program, successfully tested an ECT liquid mass gauging system experiment on a parabolic flight aircraft in May 2022. Basics of ECT measurement theory, details of the experiment setup, data processing, ground test results, and the flight test result will be discussed. The results suggest that ECT sensor systems will be useful as a propellant mass gauging technology in both accelerated and microgravity environments.
GlennICE Manual 4.1.0
GlennICE (Glenn Icing Computational Environment) is a computational tool designed to calculate ice growth on complex three-dimensional geometries using the input from a user-supplied computational fluid dynamics (CFD) solution for the geometry of interest. The NASA John H. Glenn Research Center at Lewis Field is developing this tool to aid those evaluating, designing and certifying aircraft, engines, and aircraft components for flight in icing conditions. This domestically available software is being developed to enable the introduction of new icing physics into a computational environment in a manner that is open for evaluation and eventual use by industry, academia, and other government organizations.
GlennICE Manual 4.2.0
This manual is intended to provide the information necessary for an applications engineer to configure, compile, and execute the GlennICE software. The intent of this document is not to detail the algorithms of the software. The intent of this document is to detail how a user can interact and configure the algorithms of this software in order to produce a desired simulation.
Compartment Fire Modeling of a Crew Cabin in 1-g and Lunar-g
A fire inside a spacecraft poses one of the greatest dangers to the crew and mission success. As missions become more complex and longer in duration, the risk of a fire becomes more probable and catastrophic. A greater understanding of the effects of a fire inside a crewed vehicle at potential exploration atmospheres is needed. These exploration atmospheres, such as those being proposed for upcoming Lunar missions, include higher oxygen concentrations and lower pressures, also known as Normoxic conditions. Full scale fire testing, such as those performed during previous space programs, is the most straightforward way to obtain this understanding. These tests are difficult to implement in 1-g and even more challenging to attempt in Lunar-g. Modeling can help inform experiments aimed at determining flammability properties of common materials at exploration atmospheres, as well as determine the effect a fire has inside a spacecraft. A model can also be easily simulated in Lunar-g to predict the effect of gravity on fire propagation. This work focuses on a model of a theoretical partial crew cabin, with potential fire sources being a laptop and a Nomex sleeping bag. A simulation of the crew cabin during a high Heat Release Rate (HRR) fire and low HRR fire at 1-g was compared to simulations at Lunar-g. It was found that in both the low and high HRR cases, the temperature in the cabin was higher in the Lunar-g case than in the 1-g case. This is likely due to the hot products moving out the door of the crew cabin faster in the 1-g case. Modeling case studies like these will help guide future full-scale flammability experiments on Earth and allow for the prediction of fire spread in a Lunar gravity environment in order to design a safer crew cabin.
Thermochemically-Closed Sonic-Flow Inversion for Enthalpy and Temperature in Multispecies Arc-Jet Flows
A thermochemically-closed sonic-flow inversion framework (TSIF) is developed to infer bulk enthalpy and total temperature upstream of a choked nozzle in arc-jet flows. The formulation recasts a pressure-rise total enthalpy quantification technique as an inverse problem in characteristic-velocity c * space using measured mass flow rate, upstream total pressure, gas composition, and nozzle throat geometry as inputs. Unlike calorimetric energy-balance approaches or optical diagnostics, the method relies primarily on routinely measured facility quantities combined with explicit thermochemical closure. Thermochemical states are obtained using NASA’s open-source Chemical Equilibrium with Applications (CEA) code, enabling construction of a chemistry-consistent relation between characteristic velocity, total enthalpy, and total temperature under equilibrium or frozen assumptions. A discharge coefficient is self-calibrated using cold-flow (arc-off) operation data and applied to hot-flow (arc-on) measurements, enabling upstream losses to be accounted for without empirical correlations. The framework is applied to air, N 2 , and CO 2 –N 2 arc-jet flows and demonstrates expected trends for the inferred thermochemical states as function of arc power, specific energy input, mass-flow, heater configuration, and test gas. In the air limit, under equilibrium assumptions, the method recovers the classical high-enthalpy asymptotic correlation of Winovich with a mean residual of 4.4%, demonstrating compatibility with established sonic-flow scaling, while extending applicability to arbitrary multi-species mixtures and non-equilibrium chemistry. The framework provides a mixture-flexible methodology for determining bulk thermochemical states in modern arc-jet environments using routine facility pressure, mass-flow, gas-composition, and nozzle-geometry information together with a cold-flow calibration.
Terminal Sinking Velocity for Waste Packages Falling in a Deep Borehole - 17063
This evaluation of terminal velocity for a waste package sinking in a deep borehole filled with emplacement fluid was done to support concept development for the Deep Borehole Field Test (DBFT). The DBFT objective is to evaluate the safety and feasibility of the deep borehole disposal (DBD) concept for certain radioactive wastes. The DBD concept calls for emplacing waste packages in the lower 2 km of a borehole drilled into crystalline basement rock to a depth of 5 km. Previous studies identified that accidentally dropping one or more waste packages during emplacement could be an important risk, particularly if a waste package is breached. This study evaluated the range of terminal sinking velocity, which can be used to design waste packages and impact limiters to ensure that breach does not occur. Based on an analytical model of a sinking container, a highly turbulent flow is expected to develop in the emplacement fluid. Turbulence is a complex three-dimensional phenomenon and the applicability of analytical models is limited. To backstop the analytical model and to extend predictions to other package dimensions and fluid properties, numerical simulation was performed using the ANSYS Fluent computational fluid dynamics code. Terminal velocity was calculated for downhole temperatures up to 1200 C, and three emplacement fluids (water, NaCl brine, and NaBr brine). Simulation results confirmed that flow around the sinking container is highly turbulent (Reynolds number 5.6 x 10{sup 4} to 7.3 x 10{sup 5}). Turbulence increases with temperature and decreases with density. Calculated terminal velocity ranges from 1.95 (200 C) to 2.13 m/s (1200 C) in water; 1.61 (200 C) to 1.79 m/s (1200 C) in NaCl; and 1.30 (200 C) to 1.46 m/s (1200 C) in NaBr. Terminal velocity is inversely related to fluid density, and the temperature effect on density appears to have a stronger effect on terminal velocity than the temperature effect on viscosity. The foregoing results are for non-perforated casing, but in practice the casing may be perforated to prepare for cementing, and to allow relief of fluid pressure from thermal expansion after emplacement of heat generating waste, and after final borehole closure. To represent the effect from perforations, the analytical solution was modified to include bypass flow through perforations and in the annulus. A workable perforation scheme is identified, consistent with borehole construction and closure requirements, using 2-cm and 5-cm diameter perforations. This scheme is estimated to limit the terminal velocity to 3 m/s, for reference waste packages falling in water at 400 C. (authors)