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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,189 records · Page 66

All sources NASA NTRS DOE OSTI

DOE OSTI2016

Cooled electronic system with liquid-cooled cold plate and thermal spreader coupled to electronic component

Apparatus and method are provided for facilitating cooling of an electronic component. The apparatus includes a liquid-cooled cold plate and a thermal spreader associated with the cold plate. The cold plate includes multiple coolant-carrying channel sections extending within the cold plate, and a thermal conduction surface with a larger surface area than a surface area of the component to be cooled. The thermal spreader includes one or more heat pipes including multiple heat pipe sections. One or more heat pipe sections are partially aligned to a first region of the cold plate, that is, where aligned to the surface to be cooled, and partially aligned to a second region of the cold plate, which is outside the first region. The one or more heat pipes facilitate distribution of heat from the electronic component to coolant-carrying channel sections of the cold plate located in the second region of the cold plate.

36 MATERIALS SCIENCE↗

DOE OSTI2016

Release strategies for making transferable semiconductor structures, devices and device components

Provided are methods for making a device or device component by providing a multi layer structure having a plurality of functional layers and a plurality of release layers and releasing the functional layers from the multilayer structure by separating one or more of the release layers to generate a plurality of transferable structures. The transferable structures are printed onto a device substrate or device component supported by a device substrate. The methods and systems provide means for making high-quality and low-cost photovoltaic devices, transferable semiconductor structures, (opto-)electronic devices and device components.

14 SOLAR ENERGY↗

DOE OSTI2016

Cooled electronic system with liquid-cooled cold plate and thermal spreader coupled to electronic component

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2016

Method and system for providing cooling for turbine components

A system for providing cooling for a turbine component that includes an outer surface exposed to combustion gases is provided. A component base includes at least one fluid supply passage coupleable to a source of cooling fluid. At least one feed passage communicates with the at least one fluid supply passage. At least one delivery channel communicates with the at least one feed passage. At least one cover layer covers the at least one feed passage and the at least one delivery channel, defining at least in part the component outer surface. At least one discharge passage extends to the outer surface. A diffuser section is defined in at least one of the at least one delivery channel and the at least one discharge passage, such that a fluid channeled through the system is diffused prior to discharge adjacent the outer surface.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2016

Methods of Si based ceramic components volatilization control in a gas turbine engine

A method of controlling volatilization of silicon based components in a gas turbine engine includes measuring, estimating and/or predicting a variable related to operation of the gas turbine engine; correlating the variable to determine an amount of silicon to control volatilization of the silicon based components in the gas turbine engine; and injecting silicon into the gas turbine engine to control volatilization of the silicon based components. A gas turbine with a compressor, combustion system, turbine section and silicon injection system may be controlled by a controller that implements the control method.

42 ENGINEERING↗

DOE OSTI2017

Method of forming a ceramic matrix composite and a ceramic matrix component

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

36 MATERIALS SCIENCE↗

DOE OSTI2017

Turbine component having surface cooling channels and method of forming same

A component for a turbine engine includes a substrate that includes a first surface, and an insert coupled to the substrate proximate the substrate first surface. The component also includes a channel. The channel is defined by a first channel wall formed in the substrate and a second channel wall formed by at least one coating disposed on the substrate first surface. The component further includes an inlet opening defined in flow communication with the channel. The inlet opening is defined by a first inlet wall formed in the substrate and a second inlet wall defined by the insert.

42 ENGINEERING↗

DOE OSTI2017

Impedance measurement of vacuum chamber components for the Advance Photon Source(APS) Upgrade

The proposed Advance Photon Source Upgrade (APS-U) employs a multi-bend achromat (MBA) lattice to increase the photon brightness by two to three orders of magnitude. One of the main design challenges of the upgrade is to minimize rf heating and collective instabilities associated with the impedance of small-aperture vacuum components. As part of this effort, my research focuses on impedance measurement and simulation of various MBA vacuum components. Here, we present the summary of the impedance contributions for the APS-U and describe our planned impedance measurement technique, including some measurement results for the non-evaporative getter (NEG)-coated copper chamber and simulation results for other critical components using a novel Goubau line (G-line) set up.

Collective effects↗

DOE OSTI2017

Solid state lighting component

An LED component according to the present invention comprising an array of LED chips mounted on a submount with the LED chips capable of emitting light in response to an electrical signal. The array can comprise LED chips emitting at two colors of light wherein the LED component emits light comprising the combination of the two colors of light. A single lens is included over the array of LED chips. The LED chip array can emit light of greater than 800 lumens with a drive current of less than 150 milli-Amps. The LED chip component can also operate at temperatures less than 3000 degrees K. In one embodiment, the LED array is in a substantially circular pattern on the submount.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Cooled electronic system with liquid-cooled cold plate and thermal spreader coupled to electronic component

Chainer, Timothy J.↗

DOE OSTI2018

Pre-form ceramic matrix composite cavity and a ceramic matrix composite component

A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Mid-section of a can-annular gas turbine engine to introduce a radial velocity component into an air flow discharged from a compressor of the mid-section

A midframe portion (113) of a gas turbine engine (110) is provided, including a compressor section (112) with a last stage blade (124). The compressor section (112) is configured to introduce a radial velocity component into an air flow (111) such that the air flow is discharged from the compressor section (112) at a mixed direction based on a combined longitudinal velocity component and radial velocity component. The midframe portion (113) further includes a manifold (121) to directly couple the air flow from an outlet of the compressor section (112) to an inlet of a respective combustor head (118) of the gas turbine engine (110).

Rodriguez, Jose L.↗

DOE OSTI2019

Re-establishment of Light-Weight Radioisotope Heater Unit Platinum-30% Rhodium Alloy Components Production at Oak Ridge National Laboratory

During FY2018 the Oak Ridge National Laboratory (ORNL) Radioisotope Power Systems (RPS) Program completed re-establishment of capability to produce platinum-30% rhodium (Pt-30Rh) alloy components for the Light Weight Radioisotope Heater Unit (LWRHU) Program. These components were last produced at Mound Laboratory in the mid/late-1990s for the National Aeronautics and Space Administration (NASA) Cassini mission. The LWRHU Pt-30Rh Clad Body Subassembly and component fabrication operations are being performed in the iridium alloy Clad Vent Set (CVS) production area at ORNL. Existing equipment (furnaces, electron beam welders, presses, inspection, etc.) are being utilized along with new equipment (two lathes and laser marker) that were purchased for this work. ORNL purchased and qualified an initial quantity of starting materials (Pt powder, Pt-30Rh foil, sheet, and tubing). Equipment, tooling, and materials were procured/fabricated and qualified. Drawings and specifications were updated/modified/developed to the ORNL RPS Program format. Procedures were developed and qualified. All drawings, specifications, and procedures were reviewed/approved by the Idaho National Laboratory (INL) RPS Lead Lab Document Configuration Control Board (DCCB). The dimensional inspection operations and special processes (cleaning, heat treating, sintering, dye penetrant inspection, leak testing, and welding) were successfully qualified and documented. This paper will discuss the process of re-establishing LWRHU production at ORNL to provide for future NASA space exploration science mission needs10.

Veach Jr, Rex↗

DOE OSTI2019

Friction reduction for engine components

The present invention relates to techniques for lowering friction between moving surfaces of, for example, an internal combustion engine. Friction reduction is achieved by adding texture modifications to surfaces that come in contact with each other. Texture modifications that reduce friction in accordance with the present invention include dimples of varying geometries and depths ion the surfaces of components. The present invention also relates to the fabrication technique for applying the textures to the surfaces. In another embodiment, the patterned soft mask is applied onto a large surface (flat or curved including cylindrical rollers surfaces) to be followed by electrochemical etching to imprint the textures onto the component. And, in another embodiment, a diamond-like-carbon (DLC) film may be applied to the turbine component to also reduce friction.

Hsu, Stephen M.↗

DOE OSTI2019

Core structured components and containers

A structural component with at least two side members has a support structure that includes a partition with multiple curved portions forming cells. The partition connects to the side members and extends between the side members at least partially along straight lines. The partition may extend along one or more straight lines from one side member to the other. One structural component is a container with a wall about the internal support structure. The container cells may be formed with a core structure. The core can include a permeable storage material and may be retained after formation, or may be removed. In some cases the container wall has generally planar surfaces, which may include surface undulations. Core structures are also provided for forming structural components. Formation can include casting a material about a core structure within a mold to form a partition extending between two or more sides.

Loukus, Adam R.↗

DOE OSTI2019

Apparatus and methods for deposition of materials on interior surfaces of hollow components

This disclosure provides systems, methods, and apparatus related to deposition techniques using laser ablation. In one aspect, an optical fiber and target of a material to be deposited on a first region of an interior surface of a hollow component are positioned in the hollow component. A first end of the optical fiber is coupled to a laser system. A second end of the optical fiber is proximate the target. The material is deposited on the first region of the interior surface of the hollow component by directing a first laser pulse from the laser system through the optical fiber to impinge on the target.

36 MATERIALS SCIENCE↗

DOE OSTI2019

ADVANCED NDE TECHNOLOGIES FOR DETECTING AND MANAGING AGING AND DEGRADATION IN REACTOR COMPONENTS

Recent research in nuclear power reactors has focused on the development and deployment of technologies for improving the economics of nuclear power plant (NPP) operation. Of interest, both from an economic and safety perspective, is the management and mitigation of aging-related degradation in critical components. In this paper, we describe potential techniques for nondestructive evaluation (NDE) that may be adapted for online monitoring of component aging in advanced non-light water reactors (ANLWR). The implications of the operating environment on the NDE measurement, especially when conducted continuously with the sensor placed in situ, are described. The design of sensors that can be used for monitoring component aging in situ and online are discussed, and results from laboratory testing at elevated temperature are outlined. Laboratory testing indicates the sensor can survive the operating temperatures in ANLWRs while providing a reasonable measurement signal-to-noise ratio. Ongoing research is focused on further testing and refining the sensor design and measurement procedures for deployment in ANLWR environments.

Ramuhalli, Pradeep↗

DOE OSTI2020

ICME and In-Situ Process Monitoring for Rapid Qualification of Components Made by Laser-based Powder Bed Additive Manufacturing Processes for Nuclear Structural Applications

Additive manufacturing (AM) through selective powder bed melting of successive layers is being considered as disruptive technology for rapid production of low-cost nuclear reactor internal components with complex geometries. However, there is a potential for non-uniform distribution of physical features, such as porosity or microstructural differences, due to variations of temperature across a component build. These heterogeneities make the deployment of traditional material qualification and non-destructive evaluation of AM components difficult. This research project explored the feasibility of using in-situ process monitoring methods and integrated computational materials engineering (ICME) principles as an alternate qualification methodology and approach. This project included six individual tasks: (i) design of artifacts relevant to the nuclear power industry, (ii) evaluation of laser processing and in-situ measurements, (iii) computational modeling, (iv) ex-situ microstructural characterization, (v) evaluation of scaling the methodology for large-scale structures, and (vi) development of a data package to codes and standards organizations. As a part of this research, laser powder bed fusion of metals (316L, Alloy 718, and Ti6Al4V) was explored. This document provides an overview of the research performed over three years and serves as the final U.S. Department of Energy report for this project. In the third year, the project focused on the following activities: (a) in-situ infrared and optical imaging of each layer during processing of representative stainless steel geometries; (b) development of methodologies to analyze the data; and (c) application of ICME methodologies and other experiments to estimate the relevance of defects and microstructure to tensile properties.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗