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At least 1,189 records · Page 66

Modeling diffusion and depletion in high-aspect-ratio atomic layer deposition processes: Process parameters and manufacturing impacts

Atomic layer deposition (ALD) is a powerful technique for modifying the surface chemistry and properties of substrates with complex and nonplanar topologies. However, achieving uniform and conformal deposition on ultrahigh-aspect-ratio substrates remains challenging, typically requiring large quantities of precursors and long exposure times. Furthermore, process optimization is often performed empirically and involves substantial trial and error. In this work, we perform a combined experimental and computational study of ALD Al 2 O 3 infiltration into silica aerogel monoliths (aspect ratio >10 5 ). A reaction-diffusion model is used to explore the effects of key processing parameters, namely, exposure time per dose, precursor source temperature, number of aerogels in the reactor, and reactor volume. The model is based on quasi-static mode ALD, where the dosed precursor is held in the chamber for a fixed period of time before purging. We analyze the trade-offs between process throughput and precursor utilization for each of these parameters. Furthermore, we investigate the co-optimization and interactions between multiple process parameters, demonstrating the potential for further improvements. Furthermore, this physics-based model can be used to identify a set of process parameters for high-aspect-ratio ALD that meet specific manufacturing objective functions, including throughput, cost, and sustainability.

Aerogel↗

Performance testing of a prototype Pd-Ag diffuser

The fusion fuel cycle has gained significant attention over the last decade as interest in fusion programs has increased. One of the critical components of the fusion process is the tritium fuel cycle. The tritium fuel cycle is designed to supply and recycle process tritium at a specific throughput rate. One of the most important processes within the tritium fuel cycle is the clean-up of the of the process tritium. This step will initially separate the hydrogen isotopes (H2, D2, and T2) from the rest of the process gas using Pd-Ag diffusers or permeators. The Pd-Ag diffuser is an integral component for any tritium purification system; whether part of the United States’ defense mission or fusion programs. Domestic manufacturers of Pd-Ag diffusers are extremely limited and only a few manufacturers exist. Johnson-Matthey (JM) Pd-Ag diffusers (permeators) have previously been evaluated for the separation of hydrogen isotopes from non-hydrogen gas species in the process. JM is no longer manufacturing Pd-Ag diffusers and a replacement vendor needs to be identified to support future needs. A prototype Pd-Ag diffuser has been manufactured by Power and Energy, and is considered a potential replacement for the JM diffuser for tritium service. New diffuser designs for a tritium facility for any fusion energy applications must be characterized by evaluating their operating envelope prior to installation in a tritium processing facility. The prototype Pd-Ag diffuser was characterized to determine the overall performance as a function of the permeation of hydrogen through the membrane. The tests described in this report consider the effects of feed gas compositions, feed flow rates, pump configuration and internal tube pressure on the permeation of H2 through the Pd-Ag tubes.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

First Year Wilkinson Microwave Anisotropy Probe (WMAP) Observations: Foreground Emission

The WMAP mission has mapped the full sky to determine the geometry, content, and evolution of the universe. Full sky maps are made in five microwave frequency bands to separate the temperature anisotropy of the cosmic microwave background (CMB) from foreground emission, including diffuse Galactic emission and Galactic and extragalactic point sources. We define masks that excise regions of high foreground emission, so CMB analyses can became out with minimal foreground contamination. We also present maps and spectra of the individual emission components, leading to an improved understanding of Galactic astrophysical processes. The effectiveness of template fits to remove foreground emission from the WMAP data is also examined. These efforts result in a CMB map with minimal contamination and a demonstration that the WMAP CMB power spectrum is insensitive to residual foreground emission. We use a Maximum Entropy Method to construct a model of the Galactic emission components. The observed total Galactic emission matches the model to less than 1% and the individual model components are accurate to a few percent. We find that the Milky Way resembles other normal spiral galaxies between 408 MHz and 23 GHz, with a synchrotron spectral index that is flattest (beta(sub s) approx. -2.5) near star-forming regions, especially in the plane, and steepest (beta(sub s) approx. -3) in the halo. This is consistent with a picture of relativistic cosmic ray electron generation in star-forming regions and diffusion and convection within the plane. The significant synchrotron index steepening out of the plane suggests a diffusion process in which the halo electrons are trapped in the Galactic potential long enough to suffer synchrotron and inverse Compton energy losses and hence a spectral steepening. The synchrotron index is steeper in the WMAP bands than in lower frequency radio surveys, with a spectral break near 20 GHz to beta(sub s) less than -3. The modeled thermal dust spectral index is also steep in the WMAP bands, with beta(sub d) approx. = 2.2. Our model is driven to these conclusions by the low level of total foreground contamination at approx. 60 GHz. Microwave and Ha measurements of the ionized gas agree well with one another at about the expected levels. Spinning dust emission is limited to less than 5% of the Ka-band foreground emission. A catalog of 208 point sources is presented. The reliability of the catalog is 98%, i.e., we expect five of the 208 sources to be statistically spurious. The mean spectral index of the point sources is alpha approx. 0(beta approx. -2). Derived source counts suggest a contribution to the anisotropy power from unresolved sources of (15.0 +/- 1.4) x 10(exp -3)micro sq K sr at Q-band and negligible levels at V-band and W-band. The Sunyaev-Zeldovich effect is shown to be a negligible "contamination" to the maps.

Bennett, C. L.↗

Operando liquid cell electron microscopy of discharge and charge kinetics in lithium-oxygen batteries

Despite the promising future of lithium-oxygen (Li-O 2 ) battery in replacing conventional lithium ion battery for high-energy applications, the complicated reaction mechanisms determining the sluggish discharge-charge kinetics have not been fully understood. Here, utilizing in situ liquid transmission electron microscopy, the (electro) chemical fundamentals in a working Li-O 2 battery is explored. During discharge, the nucleation of Li 2 O 2 is observed at the carbon electrode/electrolyte interface, and the following growth process exhibits Li + diffusion-limited kinetics. Nucleation and growth of Li 2 O 2 are also observed within the electrolyte, where there is no direct contact with the carbon electrode indicating the existence of non-Faradaic disproportionation reaction of intermediate LiO 2 into Li 2 O 2 . The growth of Li 2 O 2 isolated in the electrolyte exhibits O 2 - diffusion-limited kinetics. Li 2 O 2 at the carbon electrode surface and isolated in the electrolyte are both active upon charging and gradually decomposed. For Li 2 O 2 particles rooted at the carbon electrode surface, the decomposition starts at the electrode/Li 2 O 2 interface indicating electron-conduction limited charge kinetics. For Li 2 O 2 isolated within the electrolyte, surprisingly, a side-to-side decomposition mode is identified indicating the non-Faradaic formation of dissolvable O 2 - , whose diffusion in the electrolyte controls the overall charge kinetics. In conclusion, this work reveals further details of underlying mechanisms in a working Li-O 2 battery and identifies various limiting factors controlling the discharge and charge processes.

25 ENERGY STORAGE↗

Magnetospheric environments of outer planet rings - Influence of Saturn's axially symmetric magnetic field

Saturn's main rings exist within a zone of negligible magnetospheric losses and surface alteration effects, substantially due to the solid-body absorption of inwardly diffusing magnetospheric particles. This process is presently shown to be especially efficient in the inner magnetosphere of Saturn, due to the near-axial symmetry of the planetary magnetic field relative to the equatorial rotation plane; under the assumption of comparable diffusion rates, the inward magnetospheric particle transport is far more inhibited in the inner Saturnian magnetosphere than in the same regions of Jupiter and Uranus, even when only rings of comparable widths and depths are considered. In light of this, ring particle surface exposure to the ion fluxes of the radiation belt remains a prepossessing rationale for low Uranian ring albedos.

Hood, L. L.↗

Kinetics and Mechanisms of Dolime Dissolution in Steelmaking Slag

The kinetics of dolime dissolution containing 20 and 50 pct of magnesium oxide in steelmaking slags has been studied in a high-temperature experiment. The dissolution tests were carried out under static conditions at temperatures of between 1573 K and 1873 K (1300 °C to 1600 °C). Cylindrical samples of dolime were introduced into pre-melted slag at predetermined time intervals. The changes in mass and geometrical parameters of the samples, as well as CaO and MgO concentrations in the melt, were determined to calculate mass transfer and diffusion coefficients. The results revealed that the rate-limiting step in the process of dolime dissolution is diffusion. The increase in MgO content in the initial sample caused a drop in dolime dissolution rate and diffusion coefficients. The prediction of MgO solubility in steel slag, as well as the effect of slag basicity, was carried out using the thermodynamic software FactSage 7.1. In addition, the activation energy of diffusion has been calculated using the dependence of the logarithm of diffusion coefficients on the inverse temperature.

36 MATERIALS SCIENCE↗

Structure and Soot Formation Properties of Laminar Flames

Soot formation within hydrocarbon-fueled flames is an important unresolved problem of combustion science for several reasons: soot emissions are responsible for more deaths than any other combustion-generated pollutant, thermal loads due to continuum radiation from soot limit the durability of combustors, thermal radiation from soot is mainly responsible for the growth and spread of unwanted fires, carbon monoxide emissions associated with soot emissions are responsible for most fire deaths, and limited understanding of soot processes in flames is a major impediment to the development of computational combustion. Motivated by these observations, soot processes within laminar premixed and nonpremixed (diffusion) flames are being studied during this investigation. The study is limited to laminar flames due to their experimental and computational tractability, noting the relevance of these results to practical flames through laminar flamelet concepts. Nonbuoyant flames are emphasized because buoyancy affects soot processes in laminar diffusion flames whereas effects of buoyancy are small for most practical flames. This study involves both ground- and space-based experiments, however, the following discussion will be limited to ground-based experiments because no space-based experiments were carried out during the report period. The objective of this work was to complete measurements in both premixed and nonpremixed flames in order to gain a better understanding of the structure of the soot-containing region and processes of soot nucleation and surface growth in these environments, with the latter information to be used to develop reliable ways of predicting soot properties in practical flames. The present discussion is brief, more details about the portions of the investigation considered here can be found in refs. 8-13.

El-Leathy, A. M.↗

Revealing the Atomic Origin of Heterogeneous Li-Ion Diffusion by Probing Na

Tracing the dynamic process of Li-ion transport at the atomic scale is a long-cherished wish in solid state ionics and essential for battery material engineering. Approaches via phase change, strain, and valence states of redox species are developed to circumvent the technical challenge of direct imaging Li, however, all are limited by poor spatial resolution and weak correlation with state-of-charge (SOC). Here, we adopt an ion-exchange approach by sodiating the de-lithiated cathode and probing Na distribution to trace the Li de-intercalation, which enables us to visualize the heterogeneous Li-ion diffusion down to atomic level. In the model LiNi1/3Mn1/3Co1/3O2 cathode, dislocation-mediated ion diffusion is kinetically favorable at low SOC and planar diffusion along (003) layers dominates at high SOC, which work synergistically to determine the ion diffusion dynamics. Our work unveils the heterogeneous nature of ion diffusion in battery material and stresses the role of defect engineering in tailoring ion transport kinetics.

Xiao, Biwei↗

The Diffusion of Innovation

New ideas encounter obstacles on way to becoming products. Report examines process by which new ideas become products, processes, or accepted standards. Sequence of events called "the diffusion of innovation." Focuses on development of material processing in low gravity as case study in diffusion of innovation.

Earabino, Gerard J.↗

Resolving and Measuring Diffusion in Complex Interfaces: Exploring New Capabilities

This exploratory LDRD targeted the use of a new high resolution spectroscopic diffusion capabilities developed at Sandia to resolve transport processes at interfaces in heterogeneous polymer materials. In particular, the combination of high resolution magic angle spinning (HRMAS) nuclear magnetic resonance (NMR) spectroscopy with pulsed field gradient (PFG) diffusion experiments were used to directly explore interface diffusion within heterogeneous polymer composites, including measuring diffusion for individual chemical species in multi-component mixtures. Several different types of heterogeneous polymer systems were studied using these HRMAS NMR diffusion capabilities to probe the resolution limitations, determine the spatial length scales involved, and explore the general applicability to specific heterogeneous systems. The investigations pursued included a) the direct measurement of the diffusion for poly(dimethyl siloxane) polymer (PDMS) on nano-porous materials, b) measurement of penetrant diffusion in additive manufactures (3D printed) processed PDMS composites, and c) the measurement of diffusion in swollen polymers/penetrant mixtures within nano-confined aluminum oxide membranes. The NMR diffusion results obtained were encouraging and allowed for an improved understanding of diffusion and transport processes at the molecular level, while at the same time demonstrating that the spatial heterogeneity that can be resolved using HRMAS NMR PFG diffusion experiment must be larger than ~μm length scales, expect for polymer transport within nanoporous carbons where additional chemical resolution improves the resolvable heterogeneous length scale to hundreds of nm.

36 MATERIALS SCIENCE↗

Arnol'd diffusion in two dimensions

The relativistic interaction of a charged particle with obliquely propagating waves of arbitrary polarization is considered. It is shown that an arbitrarily small wave packet composed of waves with parallel phase velocity comparable to the speed of light (e.g., slow extraordinary mode) can, under certain conditions, accelerate particles to unlimited energy through a process of Arnold'd diffusion in two dimensions.

Karimabadi, H.↗

Comparative study of microstructure and properties of low-alloy-steel/nickel-based-alloy interfaces in dissimilar metal weld joints prepared by different GTAW methods

Highlights: • Number of type I and type II boundaries: H-DMWJ > C-DMWJ > W-DMWJ. • Width carbon depleted zones and carbon enriched zones: H-DMWJ > C-DMWJ > W-DMWJ. • Type I and type II boundaries are susceptible to SCC and cracked during mechanical bending. • C-DMWJ has the best performance while H-DMWJ has the worst one. - Abstract: Low-alloy-steel/buttering (or welding) metal interfaces in safe-end dissimilar metal weld joints (DMWJs) at nuclear power plants are weak parts. To optimize the quality of the safe-end DMWJs used for the construction of domestic nuclear power plants and to improve the welding productivity, a series of DMWJs in full-size have been manufactured by using different gas tungsten arc welding (GTAW) methods. The microstructure, chemical composition distribution and local properties across the SA508/52(M) interfaces in these DMWJs are studied. The high heat input and long high temperature duration during hot-wire GTAW process promote the carbon diffusion and grain boundary migration and hence the DMWJ by hot-wire GTAW has the largest amount of type I and type II boundaries and the widest carbon depleted zones and carbon enriched zones, which resulting in the worst performance among the DMWJs in simulated primary water. Type I and type II boundaries are high angle random grain boundaries (RGBs) and Cr-depleted zones are found along type II boundaries resulting in their high susceptibility to SCC. In addition, these boundaries are prone to be cracked during mechanical bending process.

36 MATERIALS SCIENCE↗

Growth of Au on Pt Icosahedral Nanoparticles Revealed by Low-Dose In Situ TEM

A growth mode was revealed by an in situ TEM study of nucleation and growth of Au on Pt icosahedral nanoparticles. Quantitative analysis of growth kinetics was carried out based on real- time TEM data, which show the process involves: 1) deposition of Au on corner sites of Pt icosahedral nanoparticles, 2) diffusion of Au from corners to terraces and edges, and 3) subsequent layer-by-layer growth of Au on Au surfaces to form Pt@Au core-shell nanoparticles. The in situ TEM results indicate diffusion of Au from corner islands to terraces and edges is a kinetically controlled growth, as evidenced by a measurement of diffusion coefficients for these growth processes. We demonstrated that in situ electron microscopy is a valuable tool for quantitative study of nucleation and growth kinetics and can provide new insight into the design and precise control of heterogeneous nanostructures.

flow cell↗

Effects of proton irradiation on structural and electrochemical charge storage properties of TiO 2 nanotube electrodes for lithium-ion batteries

The effects of proton irradiation on nanostructured metal oxides have been investigated. Recent studies suggest that the presence of structural defects (e.g. vacancies and interstitials) in metal oxides may enhance the material's electrochemical charge storage capacity. A new approach to introduce defects in electrode materials is to use ion irradiation as it can produce a supersaturation of point defects in the target material. In this work we report the effect of low-energy proton irradiation on amorphous TiO 2 nanotube electrodes at both room temperature and high temperature (250 °C). Upon room temperature irradiation the nanotubes demonstrate an irradiation-induced phase transformation to a mixture of amorphous, anatase, and rutile domains while showing a 35% reduction in capacity compared to anatase TiO 2 . On the other hand, the high temperature proton irradiation induced a disordered rutile phase within the nanotubes as characterized by Raman spectroscopy and transmission electron microscopy, which displays an improved capacity by 20% at ~240 mA h g –1 as well as improved rate capability compared to an unirradiated anatase sample. Voltammetric sweep data were used to determine the contributions from diffusion-limited intercalation and capacitive processes and it was found that the electrodes after irradiation had more contributions from diffusion in lithium charge storage. Finally, our work suggests that tailoring the defect generation through ion irradiation within metal oxide electrodes could present a new avenue for designing advanced electrode materials.

25 ENERGY STORAGE↗

Denouement of Jovian radiation belt theory

Predictions of theoretical models of Jupiter's radiation belts are compared with Pioneer 10 measurements. A brief quasi-historical review is given of the evolution of the basic theoretical ideas with emphasis on the three physical processes that were believed to be dominant in the Jovian electron fluxes: radial-diffusion transport, limitation of particle fluxes by plasma wave turbulence, and particle losses from collisional sweep-up by the Galilean satellites. Pioneer 10 data on the inner zone are discussed which yield the clearest evidence for radial diffusion being the dominant transport process, the synchrotron flux density is estimated using Pioneer 10 measurements, and the observed outer-zone electron fluxes are favorably compared with the qualitative and quantitative predictions of the whistler-mode stable-trapping model. The outer-zone electron-precipitation flux is estimated, and it is suggested that precipitation could affect the structure of the Jovian ionosphere. Satellite sweep-up is shown to be less severe than had been anticipated.

Coroniti, F. V.↗

The numerical simulation of multistage turbomachinery flows

The need to account for momentum and energy transport by the unsteady deterministic flow field in modeling the time-averaged flow state within a blade row passage embedded in a multistage compressor is assessed. It was found that, within the endwall regions, large-scale three-dimensional unsteady structures existed which caused significant transport of momentum and energy across the time-averaged stream surface of a stator flow field. These experiments confirmed that the tranport process is dominated by turbulent diffusion in the midspan region. A model was then proposed for simulating this transport process, and a limited study was undertaken to assess its validity.

Adamczyk, J. J.↗

Subsurface Growth of CoSi2 by Deposition of Co on Si-Capped CoSi2 Seed Regions

At a growth temperature of 800 C, Co deposited on Si(111) diffuses through a Si cap and exhibits oriented growth on buried CoSi2 grains, a process referred to as endotaxy. This occurs preferentially to surface nucleation of CoSi2 provided the thickness of the Si cap is less than a critical value between 100 and 200 nm for a deposition rate of 0.01 nm/s. Steady-state endotaxy is modeled under the assumption that the process is controlled by Co diffusion.

Fathauer, R. W.↗