LM-8 BPA factory test and checkout plan
Factory cold flow and engineering acceptance tests of LM-8 lunar landing module
Source record↗
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Test of Single-Stage Axial-Flow Fan
A single-stage axial fan was built and tested in the shop of the propeller-research tunnel of the NACA. The fan comprised a simple 24-blade rotor having a diameter of 21 inches and a solidity of 0.86 and a set of 37 contravanes having a solidity of 1.33. The rotor was driven by a 25-horsepower motor capable of rotating at a speed of 3600 r.p.m. The fan was tested for volume, pressure, and efficiency over a range of delivery pressures and volumes for a wide range of contravane and blade-angle settings. The test results are presented in chart form in terms of nondimensional units in order that similar fans may be accurately designed with a minimum effort. The maximum efficiency (88 percent) was obtained by the fan at a blade angle of 30 degrees and a contravane angle of 70 degrees. An efficiency of 80 percent was obtained by the fan with the contravanes removed.
Bell, E Barton↗
Field validation of an actuated convergent-beam acoustic Doppler profiler for high resolution flow mapping
Abstract Energetic river and tidal flow environments feature complex hydrodynamic conditions. Conventional acoustic Doppler profiling instrumentation typically requires assumptions of flow homogeneity over the spatial scales of the divergent beam separation. This removes the ability to measure spatio-temporal variability within the flow. However, velocity variability within these spatial scales is often important in the design of structures and devices exposed to such flow, informing dynamic and peak hydrodynamic load predictions. The research presented outlines the development and testing of a flow measurement instrument consisting of multiple spatially-separated single beam acoustic Doppler profilers converging on a remote focal point, the location of which can be programmatically adjusted through actuation. This increases the spatial resolution at which remote field measurements can be made in energetic flow environments. Field testing of the instrument was conducted in a tidal channel at Sequim Bay Inlet, WA, USA. Results are compared with independent reference measurements made by a co-located, motion-corrected acoustic Doppler velocimeter. This comparison, across tidal velocities of 0.4–0.7 m s −1 , showed a mean velocity error of 0.5%–13.2% across nine sample locations within a 3.00 m × 2.25 m plane. To the authors’ knowledge, this is the first publication of flow velocity results from non-intrusive acoustic measurements at an off-axis, focal point location that features 3D positional control.
13 HYDRO ENERGY↗
Pressure distributions from subsonic tests of an advanced laminar-flow-control wing with leading- and trailing-edge flaps
An unswept, semispan wing model equipped with full-span leading- and trailing-edge flaps was tested in the Langley 14- by 22-Foot Subsonic Tunnel to determine the effect of high-lift components on the aerodynamics of an advanced laminar-flow-control (LFC) airfoil section. Chordwise pressure distributions near the midsemispan were measured for four configurations: cruise, trailing-edge flap only, and trailing-edge flap with a leading edge Kreuger flap of either 0.10 or 0.12 chord. Part 1 of this report presents a representative sample of the plotted pressure distribution data for each configuration tested. Part 2 (under separate cover) presents the entire set of plotted and tabulated pressure distribution data. The data are presented without analysis.
Applin, Zachary T.↗
Flow Disturbance Characterization Measurements in the National Transonic Facility
Recent flow measurements have been acquired in the National Transonic Facility (NTF) to assess the unsteady flow environment in the test section. The primary purpose of the test is to determine the feasibility of the NTF to conduct laminar-flow-control testing and boundary-layer transition sensitive testing. The NTF can operate in two modes, warm (air) and cold/cryogenic (nitrogen) test conditions for testing full and semispan scaled models. The warm-air mode enables low to moderately high Reynolds numbers through the use of high tunnel pressure, and the nitrogen mode enables high Reynolds numbers up to flight conditions, depending on aircraft type and size, utilizing high tunnel pressure and cryogenic temperatures. NASA's Environmentally Responsible Aviation (ERA) project is interested in demonstrating different laminar-flow technologies at flight-relevant operating conditions throughout the transonic Mach number range and the NTF is well suited for the initial ground-based demonstrations. Roll polar data at selected test conditions were obtained to look at the uniformity of the flow disturbance field in the test section. Data acquired from the rake probes included mean total temperatures, mean and fluctuating static/total pressures, and mean and fluctuating hot-wire measurements. . Based on the current measurements and previous data, an assessment was made that the NTF is a suitable facility for ground-based demonstrations of laminar-flow technologies at flight-relevant conditions in the cryogenic mode.
King, Rudolph A.↗
Pressure distributions from subsonic tests of an advanced laminar-flow-control wing with leading- and trailing-edge flaps
An unswept, semispan wing model equipped with full-span leading- and trailing-edge flaps was tested in the Langley 14- by 22-Foot Subsonic Tunnel to determine the effect of high-lift components on the aerodynamics of an advanced laminar-flow-control (LFC) airfoil section. Chordwise pressure distributions near the midsemispan were measured for four configurations: cruise, trailing-edge flap only, and trailing-edge flap with a leading-edge Krueger flap of either 0.10 or 0.12 chord. Part 1 of this report (under separate cover) presents a representative sample of the plotted pressure distribution data for each configuration tested. Part 2 presents the entire set of plotted and tabulated pressure distribution data. The data are presented without analysis.
Applin, Zachary T.↗
Analysis of screeching in a cold flow jet experiment
The screech phenomenon observed in a one-sixtieth scale model space shuttle test of the solid rocket booster exhaust flow noise has been investigated. A critical review is given of the cold flow test data representative of Space Shuttle launch configurations to define those parameters which contribute to screech generation. An acoustic feedback mechanism is found to be responsible for the generation of screech. A simple equation which permits prediction of screech frequency in terms of basic testing parameters such as the jet exhaust Mach number and the separating distance from nozzle exit to the surface of model launch pad is presented and is found in good agreement with the test data. Finally, techniques are recommended to eliminate or reduce the screech.
Wang, M. E.↗
Thermal performance evaluation of MSFC hot air collectors with various flow channel depth
The test procedures used and the results obtained during the evaluation test program on the MSFC air collector with flow channel depth of 3 in., 2 in., and 1 in., under simulated conditions are presented. The MSFC hot air collector consists of a single glass cover with a nonselective coating absorber plate and uses air as the heat transfer medium. The absorber panel consists of a thin flat sheet of aluminum.
Source record↗
Validation of Heat Transfer Correlations in Line Chill-Down Tests of Cryogenic Fluid in SINDA/FLUINT
Line Chill-down heat transfer was modelled using SINDA/FLUINT. Multiple chill-down tests were modelled using the heat transfer correlations that are available in SINDA/FLUINT, as well as incorporating heat transfer empiricisms developed by the University of Florida1 based on a series of liquid nitrogen chill-down tests. The chill-down tests that were modelled were the liquid nitrogen tests conducted by the University of Florida1 as well as liquid hydrogen tests conducted by NASA Glenn Research Center2. The liquid nitrogen tests included horizontal flow, upward flow, and downward flow with the liquid Reynolds Numbers ranging 850 - 231,000. The liquid hydrogen test was vertical upward flow at a Reynolds Number range of 18,400 - 433,000. Both the University of Florida's heat transfer correlations and SINDA/FLUINT's internal correlations faired similarly to wall temperature test data. They were acceptable although improvements could be made to the University of Florida correlations as well and SINDA/FLUINT's internal correlations.
cryogenic modeling↗
Scramjet testing in impulse facilities
The use of impulse facilities for gas dynamic experimentation on scramjets at high stagnation enthalpies is discussed. It is seen that, although such facilities will produce adequate stagnation enthalpies, it is necessary to compromise somewhat on the requirements for simulating test section densities, in order to allow realistic operating pressure levels. The shock tunnel and the expansion tube are briefly described, before focusing on operation of the reflected shock tunnel. It is shown that test times and flow starting times are such as to allow testing with models of reasonable size, provided that large regions of flow recirculation do not exist. Some examples of experimental scramjet studies, conducted in a reflected shock tunnel, are presented, demonstrating that the reflected shock tunnel is suitable for basic studies of scramjet flow processes. Provided that the effective enhancement of fuel calorific value by free stream 'freezing' of oxygen in the shock tunnel nozzle expansion does not prove to be an insuperable obstacle, the reflected shock tunnel may be expected to provide realistic simulation of scramjet flows up to speeds approaching earth orbital velocity.
Stalker, R. J.↗
Flutter Tests of Some Simple Models at a Mach Number of 7.2 in Helium Flow
Results of hypersonic flutter tests on some simple models are presented. The models had rectangular plan forms of panel aspect ratio 1.0, no sweepback, and bending-to-torsion frequency ratios of about 1/3. Two airfoil sections were included in the tests; double wedges of 5-, 10-, and 15-percent thickness and flat plates with straight, parallel sides and beveled leading and trailing edges. The models were supported by a cantilevered shaft. The double-wedge wings were tested in helium at a Mach number of 7.2. An effect of airfoil thickness on flutter speed was found, thicker wings requiring more stiffness to avoid flutter. A few tests in air at a Mach number of 6.9 showed the same thickness effect and also indicated that tests in helium would predict conservative flutter boundaries in air. The data in air and helium seemed to be correlated by piston-theory calculations. Piston-theory calculations agreed well with experiment for the thinner models but began to deviate as the thickness parameter MT approached and exceeded 1.0. A few tests on flat-plate models with various elastic-axis locations were made. Piston-theory calculations would not satisfactorily predict the flutter of these models, probably because of their blunt leading edges.
Morgan, Homer G.↗
Flow boiling transient critical heat flux tests with stainless steel and FeCrAl: Transient correlation implementation, model calibration, and sensitivity analysis
In this study, steady-state and transient internal-flow critical heat flux (CHF) experiments were carried out under two flow conditions, at atmospheric pressure, on 316 stainless steel (316-SS) and iron-chromium-aluminum (FeCrAl) tubes. Slow power transients at a low mass flow (300 kg/m 2 - s) with very low subcooling (X e =-0.0054) generated premature CHFs, which were prevented by faster power transients and high mass flow (1000 kg/m 2 - s). The measured transient CHFs increased linearly with increasing power transients, compared with the steady-state CHF. Yet, the wall superheat at the CHFs decreased with faster power transients. Transient CHF correlations highlighting heterogeneous spontaneous nucleation were calibrated to the measured CHFs and compared with other existing correlations. Transient CHF multipliers were acquired from pool and flow boiling empirical CHF correlations that were generated. The multipliers were applied to the RELAP5-3D nuclear system code to analyze the discrepancies between the measured data and the predicted CHF and post-CHF behavior, which improved peak cladding temperature predictions by 24.6%. A variance-based global sensitivity study perturbing the experimental uncertainties and cladding material thermal properties showed the diminishing influence of flow boiling heat transfer with increasing power transients, highlighting the significance of the volumetric heat capacity for the cladding integrity during transients. Transient CHF correlations were applied to the most limiting design basis accident: a hot-zero-power reactivity-initiated accident on a generic pressurized water reactor RELAP5-3D model.
36 MATERIALS SCIENCE↗
Intensified Catalytic Conversion of CO2 into High Value Chemicals
The utilization of CO2 produced from power generation plants as a feedstock for creating new valuable products offers a strategy to reduce GHG emissions, offset carbon capture costs, and facilitate the rebalancing of the carbon cycle. After considering the thermodynamic requirement of potential products from CO2 utilization and their market size, formic acid is a desirable target that offers widespread utility in industrial chemical production and chemical energy storage as a liquid fuel. To effectively utilize CO2 from power generation plants, UK proposes an enhanced bimetallic oxide carbon utilization process (EBOCU) that enables electrochemical CO2 conversion to formic acid. The UK intensified electrocatalytic process combines three main components: 1) a novel bimetallic oxide electrocatalyst; 2) a stable electrochemical reactor using robust electrodes; and 3) a pressurized electrochemical reactor. The output from this project showed the economic viability of producing high-value formic acid from CO2 to both offset the cost associated with post-combustion CCS and reduce GHG emissions. This project developed and screened a series engineered catalysts to selectively reduce CO2 directly to formic acid. The best performing catalyst based on formic acid production, stability, and Faradaic efficiency, was immobilized on carbon electrodes, and tested inside a flow through reactor. After lab-scale testing was completed, the experimental data was used to perform a Life-Cycle Analysis (LCA) and conduct an Initial Technical and Economic Feasibility Study. The LCA showed a pathway to a net negative CO2 utilization process with the incorporation of renewable energy, while the TEA showed the potential to produce formic acid below the current commercial price. The UK EBOCU process was successfully demonstrated at the TRL3 level and has a clear pathway to further development and contribution to the nation’s ambitious decarbonization goals.
20 FOSSIL-FUELED POWER PLANTS↗
Developing mass spectrometric techniques for boundary layer measurement in hypersonic high enthalpy test facilities
Thermodynamic flow properties of gases in the boundary layer or the flowfield have been mainly deduced from pressures and temperatures measured on a model. However, further progress with respect to an understanding of these properties requires a more complete characterization of the layer including determination of the gas composition and chemistry. Most attempts to measure boundary layer chemistry involve the employment of a mass spectrometer and an associated gas sampling system. The three major limiting factors which must be addressed for species measurement in aerothermodynamic investigations on models at reentry stream velocities, are gas sampling effects, instrument limitations, and problems with data acquisition. The present investigation is concerned with a concentrated effort to quantitatively identify and correct for instrument and sampling system effects, and to develop a miniaturized high performance mass spectrometer for on-model real-time analysis of the boundary layer and its associated atmosphere.
Wood, G. M., Jr.↗
Effect of liquid droplets on turbulence structure in a round gaseous jet
A proposed two equation turbulence model for incompressible dilute two phase flows was validated and extended for steady incompressible two phase flow including phase change. The model was tested for the flow of a turbulent axisymmetric gaseous jet laden with multisize evaporating liquid droplets. Predicted results include distributions of the mean velocity; volume fractions of different phases concentration of the evaporated material in the carrier phase; turbulence intensity and shear stress of the carrier phase; droplet diameter distribution; and the jet spreading rate. Results are analyzed based on a qualitative comparison with the corresponding single phase jet flow.
Mostafa, A. M.↗
Flow improvements in the NASA Langley 4- by 7-meter tunnel circuit
The mean velocity profiles in both the horizontal and vertical planes of symmetry at specific locations throughout the tunnel circuit to identify the most promising means for improving the flow in the 4 by 7 meter wind tunnel were measured. In the base line tunnel flow surveys, the flow patterns near the end of the test section indicate a uniform mean velocity distribution. Downstream of the test section, unsymmetrical flow patterns result in low velocities along the inner walls and in flow separation along the inner wall of the diffuser upstream of the drive fan and along the outer wall of the large diffuser downstream of the drive fan. A set of trailing-edge flaps attached to the five flow-control vanes located just downstream of the first corner were installed. These flaps are successful in making the tunnel flow more symmetrical and in eliminating the regions of separation in the diffusers upstream and downstream of the drive fan. Previously announced in STAR as N84-15117
Applin, Z. T.↗
High-frequency data observations from space shuttle main engine low pressure fuel turbopump discharge duct flex joint tripod failure investigation
Observations made by Marshall Space Flight Center (MSFC) engineers during their participation in the Space Shuttle Main Engine (SSME) low pressure fuel turbopump discharge duct flex joint tripod failure investigation are summarized. New signal processing techniques used by the Component Assessment Branch and the Induced Environments Branch during the failure investigation are described in detail. Moreover, nonlinear correlations between frequently encountered anomalous frequencies found in SSME dynamic data are discussed. A recommendation is made to continue low pressure fuel (LPF) duct testing through laboratory flow simulations and MSFC-managed technology test bed SSME testing.
Zoladz, T. F.↗
A hot dynamic seal rig for measuring hypersonic engine seal durability and flow performance
A test fixture for measuring the dynamic performance of candidate high-temperature engine seal concepts has been installed at NASA Lewis Research Center. The test fixture has been designed to evaluate seal concepts under development for advanced hypersonic engines, such as those being considered for the National Aerospace Plane (NASP). The fixture can measure dynamic seal leakage performance from room temperature up to 840 C (1550 F) and air pressure differentials up to 690 kPa (100 psi). Performance of the seals can be measured while sealing against flat or distorted walls. In the fixture two seals are preloaded against the sides of a 30 cm (1 ft) long saber that slides transverse to the axis of the seals, simulating the scrubbing motion anticipated in these engines. This report covers the capabilities of this test fixture along with preliminary data showing the dependence of seal leakage performance on high temperature cycling.
Miller, Jeffrey H.↗