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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Massless Exploration – Humans as a Solar System Species

A vision for exploration of the solar system in an earth independent manner is presented taking into account key drivers, challenges and future technological advances. This work was in response to requirements set by the NASA Advanced Exploration Systems (AES) Office. Planetary targets, key assumptions and approaches to utilizing non-terrestrial resources are presented. The mission was divided into four sprints. The first sprint aims at a settlement on Earth’s moon. The second sprint aims at establishing a Lagrangian point station near the moon. The third sprint leads to the colonization of Mars and its moons. The fourth and final sprint investigated the exploration of Callisto, a moon of Jupiter. Bio-inspired approaches to technology and processes were considered to ensure that the in-space habitats are Earth like. The conclusion based on exploring the four sprints is that it is feasible to colonize the solar system without relying on earth but this relies on critical technology development and investments in emerging areas.

In-situ resource utilization↗
NASA NTRSDate not supplied

Massless Exploration: Humans as a Solar System Species

A vision for exploration of the solar system in an earth independent manner is presented taking into account key drivers, challenges and future technological advances. This work was in response to requirements set by the NASA Advanced Exploration Systems (AES) Office. Planetary targets, key assumptions and approaches to utilizing non-terrestrial resources are presented. The mission was divided into four sprints. The first sprint aims at a settlement on Earth’s moon. The second sprint aims at establishing a Lagrangian point station near the moon. The third sprint leads to the colonization of Mars and its moons. The fourth and final sprint investigated the exploration of Callisto, a moon of Jupiter.. Bio-inspired approaches to technology and processes were considered to ensure that the in-space habitats are Earth like. The conclusion based on exploring the four sprints is that it is feasible to colonize the solar system without relying on earth but this relies on critical technology development and investments in emerging areas.

In-situ resource utilization↗
NASA NTRSDate not supplied

TPSAS-NF1676L-26669-DND

The NASA Langley Research Center has acquired a state-of-art composites fabrication environment to support the Center's research and technology development mission. This overall system described in this paper is named ISAAC, or Integrated Structural Assembly of Advanced Composites. ISAAC's initial operational capability is a commercial robotic automated fiber placement system from Electroimpact, Inc. that consists of a multi-degree of freedom commercial robot platform, a tool changer mechanism, and a specialized automated fiber placement end effector. Examples are presented of how development of advanced composite materials, structures, fabrication processes and technology are enabled by utilizing the fiber placement end effector directly or with appropriate modifications. Several advanced capability end effectors have been procured, and alternate processes with different capabilities can be developed with NASA's partners in industry and academia.

K C Wu↗
DOE OSTI2015

Manufacturing Demonstration Facility: Roll-to-Roll Processing

This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Modular Hybrid Plasma Reactor for Low Cost Bulk Production of Nanomaterials

INL developed a bench scale modular hybrid plasma system for gas phase nanomaterials synthesis. The system was being optimized for WO 3 nanoparticles production and scale model projection to a 300 kW pilot system. During the course of technology development many modifications had been done to the system to resolve technical issues that had surfaced and also to improve the performance. All project tasks had been completed except 2 optimization subtasks. These 2 subtasks, a 4-hour and an 8-hour continuous powder production runs at 1 lb/hr powder feeding rate, were unable to complete due to technical issues developed with the reactor system. The 4-hour run had been attempted twice and both times the run was terminated prematurely. The modular electrode for the plasma system was significantly redesigned to address the technical issues. Fabrication of the redesigned modular electrodes and additional components had been completed at the end of the project life. However, not enough resource was available to perform tests to evaluate the performance of the new modifications. More development work would be needed to resolve these problems prior to scaling. The technology demonstrated a surprising capability of synthesizing a single phase of meta-stable δ-Al 2 O 3 from pure α-phase large Al 2 O 3 powder. The formation of δ-Al 2 O 3 was surprising because this phase is meta-stable and only formed between 973-1073 K, and δ-Al 2 O 3 is very difficult to synthesize as a single phase. Besides the specific temperature window to form this phase, this meta-stable phase may have been stabilized by nanoparticle size formed in a high temperature plasma process. This technology may possess the capability to produce unusual meta-stable nanophase materials that would be otherwise difficult to produce by conventional methods. A 300 kW INL modular hybrid plasma pilot scale model reactor had been projected using the experimental data from PPG Industries 300 kW hot wall plasma reactor. The projected size of the INL 300 kW pilot model reactor would be about 15% that of the PPG 300 kW hot wall plasma reactor. Including the safety net factor the projected INL pilot reactor size would be 25-30% of the PPG 300 kW hot wall plasma pilot reactor. Due to the modularity of the INL plasma reactor and the energy cascading effect from the upstream plasma to the downstream plasma the energy utilization is more efficient in material processing. It is envisioning that the material through put range for the INL pilot reactor would be comparable to the PPG 300 kW pilot reactor but the energy consumption would be lower. The INL hybrid plasma technology is rather close to being optimized for scaling to a pilot system. More near term development work is still needed to complete the process optimization before pilot scaling.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
NASA NTRSDate not supplied

High Temperature Devices for Aerospace Applications

This presentation will overview important new capabilities and benefits that next-generation higher temperature electronics promise for a variety of aerospace systems and missions. Initial aerospace infusions of higher temperature electronics to be discussed include jet engines and the prolonged robotic exploration of the Venus surface. Complete redesign of systems compared to prior conventional electronics practices would yield the most revolutionary benefits. However, the inherent higher risk and expense associated with new technology adoption will likely drive a more evolutionary technology infusion process, especially since flight qualification demands large safety margins and testing that ensures reliable operation for far longer than actual mission duration. SiC pn-junction based devices are inherently capable of the most durable operation at the highest application temperatures compared other transistor technologies, but such integrated circuits (ICs) will never achieve integration levels near today’s silicon ICs. Extreme temperature high-power devices will also be de-rated compared to room-temperature performance. While the high temperature market will always be small compared to the conventional temperature mass-market, compatibility and leveraging of existing foundry manufacturing is vital to the establishment of a sustainable high temperature electronics ecosystem sufficient to significantly improve aerospace systems.

High Temperature↗
NASA NTRS1998

Interoperability for Space Mission Monitor and Control: Applying Technologies from Manufacturing Automation and Process Control Industries

Various issues associated with interoperability for space mission monitor and control are presented in viewgraph form. Specific topics include: 1) Space Project Mission Operations Control Architecture (SuperMOCA) goals and methods for achieving them; 2) Specifics on the architecture: open standards ad layering, enhancing interoperability, and promoting commercialization; 3) An advertisement; 4) Status of the task - government/industry cooperation and architecture and technology demonstrations; and 5) Key features of messaging services and virtual devices.

Jones, Michael K.↗
DOE OSTI2020

Industry 4.0 and Intelligent Manufacturing Processes: A Review of Modern Sensing Technologies

Digital Manufacturing technologies have quickly become ubiquitous in the manufacturing industry. The transformation commonly referred to as the fourth industrial revolution, or Industry 4.0, has ushered in a wide range of communication technologies, connection mechanisms, and data analysis capabilities. These technologies provide powerful tools to create a more lean, profitable, and data-driven manufacturing processes. In this paper, we review modern communication technologies and connection architectures for Digital Manufacturing and Industry 4.0 applications. An introduction to Cyber-Physical Systems and a review of digital manufacturing trends is followed by an overview of data acquisition methods for manufacturing processes. Numerous communication protocols are presented and discussed for connecting disparate machines and processes. Flexible data architectures are discussed and examples of machine monitoring implementations are provided. Finally, select implementations of these communication protocols and architectures are surveyed with recommendations for future architecture implementations.

42 ENGINEERING↗
DOE OSTI2021

Techno-Economic Analysis of decentralized preprocessing systems for fast pyrolysis biorefineries with blended feedstocks in the southeastern United States

This study evaluated the economic feasibility of fast pyrolysis biorefineries fed with blended pine residues and switchgrass in the Southeastern U.S. with different supply chain design. Previous techno-economic analyses (TEA) have focused on either blended biomass or decentralized preprocessing without investigating the impacts of varied process parameters, technology options, and real-world biomass distribution. This study fills the literature gap by modeling scenarios for different biomass blending ratios, biorefinery and preprocessing site (so-called depot) capacities, and alternative preprocessing technologies. High-resolution, real-world geospatial data were analyzed using Geographic Information Systems to facilitate supply chain design and TEA. For a decentralized system, the minimum fuel selling price (MFSP) of biofuel was 3.92–4.33 per gallon gasoline equivalent (GGE), while the MFSP for the centralized biorefinery at the same capacities ranged between 3.75–4.02/GGE. Implementing a high moisture pelleting process depot rather than a conventional pelleting process lowered the MFSP by 0.03–0.17/GGE. Scenario analysis indicated decreased MFSP with increasing biorefinery capacities but not necessarily with increasing depot size. Medium-size depots (500 OMDT/day) achieved the lowest MFSP. Here, this analysis identified the optimal blending ratios for two preprocessing technologies at varied depot sizes. Counterintuitively, increasing the proportion of higher cost switchgrass reduced the MFSP for large biorefineries (>5000 ODMT/day), but increased the MFSP for small biorefineries (1000–2500 ODMT/day). Although the decentralized systems have a higher MFSP based on current analysis, it has other potential benefits such as mitigated supply chain risks and improved feedstock quality that are difficult to be quantified in this TEA.

09 BIOMASS FUELS↗
DOE OSTI2025

Advanced Data Management for the Wastewater Industry

This information sheet discusses the technology pillar Advanced Data Management as a pathway toward improving wastewater infrastructure sustainability and resiliency. To supplement existing literature on current technologies and policies for improving resiliency at wastewater treatment plants (WWTPs), this document aims to accomplish the following: • Summarize key technologies such as Supervisory Control and Data Acquisition (SCADA), digital twins, and smart sensors • Summarize relevant cybersecurity measures and data management tools available for WW utilities • Summarize advances in sensing and monitoring technologies • Serve as a comprehensive (though not exhaustive) repository for data management for wastewater utilities The Advanced Management Technical Information Sheet should be viewed as a general guide to established best practices for the water and wastewater sector when considering implementing energy capture and energy- or process-efficient technologies. Further details are presented in the SWIFt Technology Information Sheet Series for accompanying Technology Pillars.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
NASA NTRS2001

A Multi-Mission Testbed for Advanced Technologies

The mission of the Center for Space Integrated Microsystem (CSIM) at the Jet Propulsion Laboratory is to develop advanced avionics systems for future deep space missions. The Advanced Micro Spacecraft (AMS) task is building a multi-mission testbed facility to enable the infusion of CSIM technologies into future missions. The testbed facility will also perform experimentation for advanced avionics technologies and architectures to meet challenging power, performance, mass, volume, reliability, and fault tolerance of future missions. The testbed facility has two levels of testbeds: (1) a Proof-of-Concept (POC) Testbed and (2) an Engineering Model Testbed. The methodology of the testbed development and the process of technology infusion are presented in a separate paper in this conference. This paper focuses only on the design, implementation, and application of the POC testbed. Additional information is contained in the original extended abstract.

Chau, S. N.↗
DOE OSTI2019

A Review on Friction Stir Processing of Titanium Alloy: Characterization, Method, Microstructure, Properties

In the past two decades, friction stir processing (FSP) technology has received considerable attention. FSP can be used to adjust and control the microstructure of materials, including eliminating defects, destroying dendrites and controlling fractions in the second stage, and is therefore widely used in titanium and its alloys for biomedical, aerospace and automotive applications. This article comprehensively reviews the methods of studying FSP, the microstructure evolution of materials and the summary of material properties. It begins with the introduction of the FSW system, characterization, structure and elemental analysis, and simulation and performance testing methods, and then introduces the microstructure evolution mechanism of various titanium materials and discusses in detail the material properties of titanium alloy, namely hardness and wear resistance, elasticity and plasticity, corrosion resistance and biocompatibility. Finally, this review presents unresolved issues and outstanding challenges in FSP technology and reveals the direction of this emerging field of research.

36 MATERIALS SCIENCE↗
NASA NTRS1990

Parallelism in backward-chained expert systems - Experimental results

There are many applications which may be done by an expert system in real time, if the system is capable of real-time response. The LISP and PROLOG-based expert systems have typically been too slow for real-time response. This has led to an effort to use other languages, the development of fast pattern matching techniques and other methods of improving the speed of expert systems. Another approach to developing faster expert systems is to make use of the emerging parallel processing computer technology. A further use for parallelism is to allow reasonable response time for large knowledge bases. The size of knowledge bases may become as large as 20,000 chunks of knowledge (and more) in the near future in medical and space applications. This paper describes the use of parallel processing in the EMYCIN backward chained rule-based model.

Hall, Lawrence O.↗
NASA NTRS2008

Precision Cleaning - Path to Premier

ITT Space Systems Division s new Precision Cleaning facility provides critical cleaning and packaging of aerospace flight hardware and optical payloads to meet customer performance requirements. The Precision Cleaning Path to Premier Project was a 2007 capital project and is a key element in the approved Premier Resource Management - Integrated Supply Chain Footprint Optimization Project. Formerly precision cleaning was located offsite in a leased building. A new facility equipped with modern precision cleaning equipment including advanced process analytical technology and improved capabilities was designed and built after outsourcing solutions were investigated and found lacking in ability to meet quality specifications and schedule needs. SSD cleans parts that can range in size from a single threaded fastener all the way up to large composite structures. Materials that can be processed include optics, composites, metals and various high performance coatings. We are required to provide verification to our customers that we have met their particulate and molecular cleanliness requirements and we have that analytical capability in this new facility. The new facility footprint is approximately half the size of the former leased operation and provides double the amount of throughput. Process improvements and new cleaning equipment are projected to increase 1st pass yield from 78% to 98% avoiding $300K+/yr in rework costs. Cost avoidance of $350K/yr will result from elimination of rent, IT services, transportation, and decreased utility costs. Savings due to reduced staff expected to net $4-500K/yr.

Mackler, Scott E.↗
NASA NTRS1985

Future heavy duty trucking engine requirements

Developers of advanced heavy duty diesel engines are engaged in probing the opportunities presented by new materials and techniques. This process is technology driven, but there is neither assurance that the eventual users of the engines so developed will be comfortable with them nor, indeed, that those consumers will continue to exist in either the same form, or numbers as they do today. To ensure maximum payoff of research dollars, the equipment development process must consider user needs. This study defines motor carrier concerns, cost tolerances, and the engine parameters which match the future projected industry needs. The approach taken to do that is to be explained and the results presented. The material to be given comes basically from a survey of motor carrier fleets. It provides indications of the role of heavy duty vehicles in the 1998 period and their desired maintenance and engine performance parameters.

Strawhorn, L. W.↗
DOE OSTI2012

State estimation of an acid gas removal (AGR) plant as part of an integrated gasification combined cycle (IGCC) plant with CO2 capture

An accurate estimation of process state variables not only can increase the effectiveness and reliability of process measurement technology, but can also enhance plant efficiency, improve control system performance, and increase plant availability. Future integrated gasification combined cycle (IGCC) power plants with CO2 capture will have to satisfy stricter operational and environmental constraints. To operate the IGCC plant without violating stringent environmental emission standards requires accurate estimation of the relevant process state variables, outputs, and disturbances. Unfortunately, a number of these process variables cannot be measured at all, while some of them can be measured, but with low precision, low reliability, or low signal-to-noise ratio. As a result, accurate estimation of the process variables is of great importance to avoid the inherent difficulties associated with the inaccuracy of the data. Motivated by this, the current paper focuses on the state estimation of an acid gas removal (AGR) process as part of an IGCC plant with CO2 capture. This process has extensive heat and mass integration and therefore is very suitable for testing the efficiency of the designed estimators in the presence of complex interactions between process variables. The traditional Kalman filter (KF) (Kalman, 1960) algorithm has been used as a state estimator which resembles that of a predictor-corrector algorithm for solving numerical problems. In traditional KF implementation, good guesses for the process noise covariance matrix (Q) and the measurement noise covariance matrix (R) are required to obtain satisfactory filter performance. However, in the real world, these matrices are unknown and it is difficult to generate good guesses for them. In this paper, use of an adaptive KF will be presented that adapts Q and R at every time step of the algorithm. Results show that very accurate estimations of the desired process states, outputs or disturbances can be achieved by using the adaptive KF.

97 MATHEMATICS AND COMPUTING↗
NASA NTRS2016

Towards a Reference Architecture for Model-Based Engineering Environments

A key aspect of adopting model-based systems engineering as a practice in an organization is the design and development, and adoption of corresponding processes and tools that support the model-based paradigm. In an effort to enable the unified implementation of such processes and tools, this paper introduces a reference architecture model that serves as a specification for a model-based engineering environment. Current systems engineering practices, products, processes and technologies are used as input for continuously refining the architecture model. In the paper, we introduce and report on the current status of this reference architecture model, and present the methodology applied in developing the reference architecture. We conclude that while there are a very large number of domain- or application-specific processes requiring specialized behavior, these can be reduced through abstraction to a small set of core functions that need to be supported by a realization of a model-based engineering environment. Only very few organization-domain- or application-specific aspects require specialized consideration.

Herzig, Sebastian J. I.↗
DOE OSTI2020

LArSoft and Future Framework Directions at Fermilab

The diversity of the scientific goals across HEP experiments necessitates unique bodies of software tailored for achieving particular physics results. The challenge, however, is to identify the software that must be unique, and the code that is unnecessarily duplicated, which results in wasted eort and inhibits code maintainability. Fermilab has a history of supporting and developing software projects that are shared among HEP experiments. Fermilab’s scientific computing division currently expends eort in maintaining and developing the LArSoft toolkit, used by liquid argon TPC experiments, as well as the event-processing framework technologies used by LArSoft, CMS, DUNE, and the majority of Fermilab-hosted experiments. As computing needs for DUNE and the HL-LHC become clearer, the computing models are being rethought. Presented here are Fermilab’s plans for addressing the evolving software landscape as it relates to LArSoft and the data-processing frameworks, specifically as it relates to the DUNE experiment.

Knoepfel, Kyle↗