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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,225 records · Page 68

Blade Designs For Improved Multi-Phase Performance In sCO 2 Compressors; Part II - Optical Diagnostics In sCO 2 And Experimental Evaluation With Particle Image Velocimetry

This paper presents the second part of a study in which the leading-edge and suction surface of a compressor blade was modified to delay onset of phase change for sCO 2 compressors operating near the critical point. Using a first-of-its-kind apparatus for the measurement of sCO 2 flow fields, Particle Image Velocimetry (PIV) is used for local flow field measurements of two compressor blade geometries: the modified “biased-wedge,” and a conventional constant thickness blade. Utilizing the developed hardware, the feasibility of a simple, laser-based diagnostic for qualitatively measuring liquid phase regions, is also presented. The design of the optical diagnostics rig, a discussion of numerous challenges, and necessary considerations involved in performing optical-based measurements like PIV, in sCO 2 , are discussed. Velocity field measurements for the modified compressor profile show a much lower suction peak compared to a conventional blade. Furthermore, these results validate numerical results at the tested conditions, where the suction side profile of the biased wedge works to minimize the local pressure gradient.

14 SOLAR ENERGY↗

Prediction of unsteady blade surface pressures on an advanced propeller at an angle of attack

The paper considers the numerical solution of the unsteady, three-dimensional, Euler equations to obtain the blade surface pressures of an advanced propeller at an angle of attack. The specific configuration considered is the SR7L propeller at cruise conditions with a 4.6 deg inflow angle corresponding to the +2 deg nacelle tilt of the Propeller Test Assessment (PTA) flight test condition. The results indicate nearly sinusoidal response of the blade loading, with angle of attack. For the first time, detailed variations of the chordwise loading as a function of azimuthal angle are presented. It is observed that the blade is lightly loaded for part of the revolution and shocks appear from hub to about 80 percent radial station for the highly loaded portion of the revolution.

Nallasamy, M.↗

Stator Blade Laser Window Research

All turbofan engines used in modern aviation contain a series of fan blades and compressor blades which are all connected to one drive shaft. Inside the jet engine between each set of blades are stator blades, which are pitched opposite of the fan and compressor blades, the stator blades are both rotational and axial fixed in place. The project that I was assigned to involves the QAT 22 fan test rig; which is currently under final design review and very soon will be fabricated. The purpose of this research facility is to better understand the effects of stator blades. Stator blades are used to straiten the air in a turbine. The researcher's primary aim is to determine what the airflow is like at both the leading edge and the trailing edge of a stator blade. My work focused on designing the windows usable for both a compressor rig and a test fan rig. The difference between the two is the test fan application will be looking into a stator blade array rather than just looking at the rotor. My discussion will include a detailed explanation of how the PIV laser window system functions fiom start to finish. I will also discuss how the information is gathered and organized. Further more I plan to talk about the purpose of this kind of research and the advantages to using this technology to determine the airflow characteristics of blade designs. Finally I will discuss the researcher s conclusion on the relationship between aerodynamics of a blade and how noise is produced. NASA's main goal with this particular facility is find ways to quiet engine noise by reducing the amount of cavitations that occurs around the blades of a turbofan engine. Additional information is included in the original extended abstract.

Lugas, Grant A.↗

Development of advanced lightweight containment systems

Parametric type data were obtained on advanced lightweight containment systems. These data were used to generate design methods and procedures necessary for the successful development of such systems. The methods were then demonstrated through the design of a lightweight containment system for a CF6 size engine. The containment concept evaluated consisted basically of a lightweight structural sandwich shell wrapped with dry Kevlar cloth. The initial testing was directed towards the determination of the amount of Kevlar required to result in threshold containment for a specific set of test conditions. A relationship was then developed between the thickness required and the energy of the released blade so that the data could be used to design for conditions other than those tested.

Stotler, C.↗

Long-term CF6 engine performance deterioration: Evaluation of engine S/N 451-380

The performance testing and analytical teardown of CF6-6D engine serial number 451-380 which was recently removed from a DC-10 aircraft is summarized. The investigative test program was conducted inbound prior to normal overhaul/refurbishment. The performance testing included an inbound test, a test following cleaning of the low pressure turbine airfoils, and a final test after leading edge rework and cleaning the stage one fan blades. The analytical teardown consisted of detailed disassembly inspection measurements and airfoil surface finish checks of the as-received deteriorated hardware. Aspects discussed include the analysis of the test cell performance data, a complete analytical teardown report with a detailed description of all observed hardware distress, and an analytical assessment of the performance loss (deterioration) relating measured hardware conditions to losses in both specific fuel comsumption and exhaust gas temperature.

Kramer, W. H.↗

Progress Toward Luminescence-Based VAATE Turbine Blade And Vane Temperature Measurement

Progress towards fielding luminescence-based temperature measurements for the Versatile Affordable Advanced Turbine Engine (VAATE) program is described. The near term programmatic objective is to monitor turbine vane temperatures and health by luminescence from a rare-earth doped thermal barrier coating (TBC), or from a thermographic phosphor layer coated onto a TBC. The first goal is to establish the temperature measurement capability to 1300 C with 1 percent uncertainty in a test engine. An eventual goal is to address rotating turbine blades in an F135 engine. The project consists of four phases, of which the first two have been completed and are described in this paper. The first phase involved laser heating of a 2.54-cm-diameter test sample, coated with a TBC and a thermographic phosphor layer, to produce a thermal gradient across the TBC layer similar to that expected in a turbine engine. Phosphor temperatures correlated well with those measured by long wavelength pyrometry. In the second phase, 10x10- cm coupons were exposed to a jet fuel flame at a burner rig facility. The thermographic phosphor/TBC combination survived the aggressive flame and high exhaust gas velocity, even though the metal substrate melted. Reliable temperature measurements were made up to about 1400 C using YAG:Dy as the thermographic phosphor. In addition, temperature measurements using YAG:Tm showed very desirable background radiation suppression.

Fluorescence thermometry↗

Design and performance of an 0.8 hub-tip ratio axial flow pump rotor with a blade tip diffusion factor of 0.55

A 22.9-centimeter diameter axial flow rotor with a 0.8 hub-tip radius ratio, a design flow coefficient of 0.466, and a blade tip design diffusion factor of 0.55 was tested in cold water under both cavitating and noncavitating conditions. Radial surveys of the flow conditions at the rotor inlet and outlet were made. At design flow, the rotor produced an overall headrise coefficient of 0.360 with an overall efficiency of 95.0 percent. The efficiency remained greater than 88 percent over the entire flow coefficient range which varied from 0.350 to 0.615.

Urasek, D. C.↗

Effect of a reduction in blade thickness on performance of a single stage 20.32 centimeter mean diameter turbine

As part of a program to reduce the manufacturing costs of a small gas-turbine engine, the turbine blading was reduced in thickness to facilitate coining. Tests were made to determine the effect of this modification on turbine performance. The working fluid was air at nominal inlet total conditions of 535 deg F and 20.0 psia. Performance results are presented and compared for four stator-rotor combinations in terms of equivalent torque, mass flow, and efficiency at equivalent design speed and at inlet-total to exit-static pressure ratios of 1.8 to 3.8

Nusbaum, W. J.↗

Effect of casing treatment on performance of an inlet stage for a transonic multistage compressor

An inlet stage of a transonic compressor was tested with three rotor tip casing treatment configurations: blade angle slots, circumferential grooves, and axial skewed slots. Significant increases in both rotor and stage total pressure ratio, total temperature ratio, efficiency, flow range, and very large improvements in stall margin were obtained with all three casing treatment configurations. The greatest improvement in performance was achieved with axial skewed slots.

Urasek, D. C.↗

Early operation experience on the ERDA/NASA 100 kW wind turbine

As part of the Energy Research and Development Administration (ERDA) wind energy program, NASA Lewis Research Center is testing an experimental 100-kW wind turbine. Rotor blade and drive shaft loads and tower deflection were measured during operation of the wind turbine at rated rpm. The blade loads measured are higher than anticipated. Preliminary results indicate that air flow blockage by the tower structure probably caused the high rotor blade bending moments.

Glasgow, J. C.↗

Effects of compositional changes on the performance of a thermal barrier coating system

Currently proposed thermal barrier systems for aircraft gas turbine engines consist of NiCrAlY bond coating covered with an insulating oxide layer of yttria-stabilized zirconia. The effect of yttrium concentration (from 0.15 to 1.08 w/o) in the bond coating and the yttria concentration (4 to 24.4 w/o) in the oxide layer were evaluated. Furnace, natural gas-oxygen torch, and Mach 1.0 burner rig cyclic tests on solid specimens and air-cooled blades were used to identify trends in coating behavior. Results indicate that the combinations of yttrium levels between 0.15 - 0.35 w/o in the bond coating and the yttria concentration between 6 - 8 w/o in the zirconium oxide layer were the most adherent and resistant to high temperature cyclic exposure.

Stecura, S.↗

Automated Plasma Spray (APS) process feasibility study

An automated plasma spray (APS) process was developed to apply two layer (NiCrAlY and ZrO2-12Y2O3) thermal barrier coatings to aircraft and stationary gas turbine engine blade airfoils. The APS process hardware consists of four subsystems: a mechanical positioning subsystem incorporating two interlaced six degree of freedom assemblies (one for coating deposition and one for coating thickness monitoring); a noncoherent optical metrology subsystem (for in process gaging of the coating thickness buildup at specified points on the specimen); a microprocessor based adaptive system controller (to achieve the desired overall thickness profile on the specimen); and commerical plasma spray equipment. Over fifty JT9D first stage aircraft turbine blade specimens, ten W501B utility turbine blade specimens and dozens of cylindrical specimens were coated with the APS process in preliminary checkout and evaluation studies. The best of the preliminary turbine blade specimens achieved an overall coating thickness uniformity of 53 micrometers (2.1 mils), much better than is achievable manually. Comparative evaluations of coating thickness uniformity for manually sprayed and APS coated specimens were performed. One of the preliminary turbine blade evaluation specimens was subjected to a torch test and metallographic evaluation. Some cylindrical specimens coated with the APS process survived up to 2000 cycles in subsequent burner rig testing.

Fetheroff, C. W.↗

Heat Flux Sensor Calibrator

The heat flux to space shuttle main engine (SSME) turbopump turbine blades may be as high as 10 to the 7th power. The heat flux causes thermal transients that are of the order of 1 sec as temperature varies from perhaps 1500 K to 100 K. It is suspected that these transients cause durability problems in the turbine blades. To quantitatively evaluate the effect of these transients, heat flux sensors or gauges were developed to obtain data to verify analytical models. The objective is to design and fabricate a system for steady state and transient calibration and durability testing of heat flux sensors for use in SSME turbine blades. The calibrator consists of: (1) the arc lamp, (2) a high speed positioning table for placing standard and special heat flux sensors in the incident beam of radiant heat flux, (3) provision for cooling the blade and special sensors inserted in the blade, (4) a computer for controlling the positioning table, storing electrical output values from sensors, and calculating heat flux from these values, and (5) a pyrometer for measuring sensor surface temperatures.

Liebert, C. H.↗

Dynamic characteristics of an assembly of prop-fan blades

In contrast to conventional propellers, propfan blades are thin and highly swept-back, thereby giving rise to large bending and twisting deformations and complex vibratory characteristics. Aerodynamic performance depends on the extent of steady state deformation, and the aeroelastic response depends on the vibratory frequency and mode shape. Attention is presently given to the principal results of structural analyses for a five-bladed propfan assembly; these results are compared with test data. The results encompass both steady deformations and vibratory frequencies and mode shapes in a vacuum centrifugal environment.

Srinivasan, A. V.↗

High temperature static strain gage development contract, tasks 1 and 2

Results are presented for the first two tasks to develop resistive strain gage systems for use up to 1250 K on blades and vanes in gas turbine engines under tests. The objective of these two tasks was to further improve and evaluate two static strain gage alloys identified as candidates in a previous program. Improved compositions were not found for either alloy. Further efforts on the Fe-11.9Al-10.6Cr weigth percent alloy were discontinued because of time dependent drift problems at 1250 K in air. When produced as a 6.5 micrometer thick sputtered film, the Pd-13Cr weight percent alloys is not sufficiently stable for this use in air at 1250 K and a protective overcoat system will need to be developed.

Hulse, C. O.↗