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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2017

NASA AETC Test Technology Subproject

Funds directed to improve measurement capabilities (pressure, force, flow, and temperature), test techniques and processes, and develop technologies critical to meeting NASA research needs and applicable to a multitude of facilities. Primarily works by funding small ($40K - $400K) tasks which result in a demonstration or initial capability of a new technology in an AETC facility.TT research and development tasks are generally TRL 3-6; they should be things which work in small scale or lab environments but need further development for use in production facilities.TT differs from CA in its focus on smaller-scale tasks and on instrumentation. Technologies developed by TT may become CA projects in order be fully realized within a facility.

Bell, James↗

DOE OSTI2023

Heat Exchanger Intensification Through Powder Processing and Enhanced Design (HIPPED)

High intensity, supercritical CO 2 heat exchangers capable of operating at temperatures between 800 and 1100 ˚C and pressures greater than 80 bar are considered a critical component for high efficiency power generation and a range of next-generation industrial processes. A novel heat exchanger concept was proposed in this project. The proposed concept involved a plate-type architecture with three-dimensional fins, called twisted s-shaped fins, that capitalize on additive manufacturing. Four manufacturing processes were studied to realize the complex envisioned design: press and sinter of metallic powders, directed energy deposition, laser powder bed fusion, and a novel powder bed process involving a photoreactive polymer called SEAM (scalable expeditious additive manufacturing), that later was developed at MSU. The team was able to manufacture subscale heat exchangers using laser powder bed fusion (LPBF) and SEAM. The team settled on using SEAM as a final manufacturing approach due to its very low cost. The SEAM-manufactured heat exchanger, however, when tested under pressure, exhibited leaks and the process still requires further development beyond the timeline of the project. To support the heat exchanger design and testing, the team developed a new high temperature flow loop allowing testing under high temperature and pressure. Computational modeling of the heat exchanger was also performed for the twisted s-shaped fins and the computations were validated with experimental data. The new twisted fins resulted in enhanced heat transfer and reduced pressure drop. To further minimize pressure drop in the plate heat exchanger, the team also developed a simplified model for flow maldistribution in the manifolds, providing a new tool for designers that eliminates the need for complex CFD calculations. A technoeconomic analysis was also developed to contrast SEAM with LPBF, this tool indicated that SEAM is several times less costly and offer significant promises as a rapid low cost additive manufacturing process for metallic systems.

30 DIRECT ENERGY CONVERSION↗

NASA NTRS1993

Internal performance of Highly Integrated Deployable Exhaust Nozzles

The internal performance characteristics of Highly Integrated Deployable Exhaust Nozzles (HIDEN) applicable to advanced short take-off and vertical landing aircraft have been investigated. Four nozzle concepts, designed for fan and core flow installations, were tested with varying contraction ratio and nozzle exit plane shape. In addition, two offtake duct designs, along with several centerbody and blocker geometries were tested to evaluate their effect on the static thrust and flow performance. This investigation was conducted in the static test facility of the NASA Langley 16-Foot Transonic Tunnel. A six-component strain-gage balance collected force and moment data, and static pressure, total pressure, and total temperature measurements were also made internal to the model. Room temperature, dry high-pressure air was used to simulate jet exhaust. The results indicate that the internal performance of these HIDEN concepts is comparable to previously tested nozzle concepts designed for thrust vectoring about a bearing plane. This report presents the configuration design of the HIDEN concepts and the results of the internal performance testing.

Taylor, John G.↗

NASA NTRSDate not supplied

Design and Analysis of A Jet Stretcher for High-Altitude Supersonic Free Jet Testing

A jet stretcher can be used to extend the region of clean flow for a test article in a supersonic free jet. The device acts to shield the article from shock waves reflected from the free jet shear layer. It can also allow for overexpanded nozzle operation through blocking shocks emanating from the nozzle lip, enlarging the potential test envelope. The FUN3D computational fluid dynamics solver was used to test a design process for developing jet stretchers. The inner surface of the axisymmetric jet stretcher was obtained from a streamline extracted from a free flight simulation around a notional test article at the intended test condition of Mach 3.2, 53,000 ft. The test article and jet stretcher were then simulated in a free jet nozzle exhaust, and the flowfield within a notional inlet aperture was compared between the installed and free flight calculations. Ambient pressure was increased until separation within the free jet nozzle finally induced disturbances at the inlet. The jet stretcher was shown to provide clean flow to the inlet at cell pressure ratios up to 2.8. A process for trimming the axisymmetric jet stretcher was also tested. This was intended to provide blockage relief for complex test articles, aiding with starting, as well as reducing weight and fabrication cost. The trimmed jet stretcher performed identically to the axisymmetric model at slightly-overexpanded conditions, but at cell pressure ratios above 1.3 allowed disturbances from the trailing edge to reach the inlet.

free jet↗

NASA NTRSDate not supplied

Design and Analysis of A Jet Stretcher for High-Altitude Supersonic Free Jet Testing

A jet stretcher can be used to extend the region of clean flow for a test article in a supersonic free jet. The device acts to shield the article from shock waves reflected from the free jet shear layer. It can also allow for overexpanded nozzle operation through blocking shocks emanating from the nozzle lip, enlarging the potential test envelope. The FUN3D computational fluid dynamics solver was used to test a design process for developing jet stretchers. The inner surface of the axisymmetric jet stretcher was obtained from a streamline extracted from a free flight simulation around a notional test article at the intended test condition of Mach 3.2, 53,000 ft. The test article and jet stretcher were then simulated in a free jet nozzle exhaust, and the flowfield within a notional inlet aperture was compared between the installed and free flight calculations. Ambient pressure was increased until separation within the free jet nozzle finally induced disturbances at the inlet. The jet stretcher was shown to provide clean flow to the inlet at cell pressure ratios up to 2.8. A process for trimming the axisymmetric jet stretcher was also tested. This was intended to provide blockage relief for complex test articles, aiding with starting, as well as reducing weight and fabrication cost. The trimmed jet stretcher performed identically to the axisymmetric model at slightly overexpanded conditions, but at cell pressure ratios above 1.3 allowed disturbances from the trailing edge to reach the inlet.

free jet↗

NASA NTRS1976

Two-phase choked flow of subcooled oxygen and nitrogen

Data are presented for two-phase critical flow through nozzles. Test results from two converging-diverging nozzles and two separate test facilities are in excellent agreement. The critical flow rate and critical flow pressure ratio data conclusively demonstrate that the principle of corresponding states can be applied to two-phase choked flow through nozzles. Normalizing parameters were developed to correlate these data, and current theories can provide an adequate means for extrapolating to other fluids. Such information can be useful for cryogenic fluid storage applications.

Hendricks, R. C.↗

NASA NTRS1984

A two-equation turbulence model for two-phase jets

A recently-developed two-equation turbulence model for two-phase flows (Elghobashi and Abou-Arab, 1983) is tested for the flow of a turbulent axisymmetric gaseous jet laden with spherical solid particles of uniform size. The agreement between the predictions of experimental data is good.

Elghobashi, S.↗

NASA NTRS1993

Research and test facilities

A description is given of each of the following Langley research and test facilities: 0.3-Meter Transonic Cryogenic Tunnel, 7-by 10-Foot High Speed Tunnel, 8-Foot Transonic Pressure Tunnel, 13-Inch Magnetic Suspension & Balance System, 14-by 22-Foot Subsonic Tunnel, 16-Foot Transonic Tunnel, 16-by 24-Inch Water Tunnel, 20-Foot Vertical Spin Tunnel, 30-by 60-Foot Wind Tunnel, Advanced Civil Transport Simulator (ACTS), Advanced Technology Research Laboratory, Aerospace Controls Research Laboratory (ACRL), Aerothermal Loads Complex, Aircraft Landing Dynamics Facility (ALDF), Avionics Integration Research Laboratory, Basic Aerodynamics Research Tunnel (BART), Compact Range Test Facility, Differential Maneuvering Simulator (DMS), Enhanced/Synthetic Vision & Spatial Displays Laboratory, Experimental Test Range (ETR) Flight Research Facility, General Aviation Simulator (GAS), High Intensity Radiated Fields Facility, Human Engineering Methods Laboratory, Hypersonic Facilities Complex, Impact Dynamics Research Facility, Jet Noise Laboratory & Anechoic Jet Facility, Light Alloy Laboratory, Low Frequency Antenna Test Facility, Low Turbulence Pressure Tunnel, Mechanics of Metals Laboratory, National Transonic Facility (NTF), NDE Research Laboratory, Polymers & Composites Laboratory, Pyrotechnic Test Facility, Quiet Flow Facility, Robotics Facilities, Scientific Visualization System, Scramjet Test Complex, Space Materials Research Laboratory, Space Simulation & Environmental Test Complex, Structural Dynamics Research Laboratory, Structural Dynamics Test Beds, Structures & Materials Research Laboratory, Supersonic Low Disturbance Pilot Tunnel, Thermal Acoustic Fatigue Apparatus (TAFA), Transonic Dynamics Tunnel (TDT), Transport Systems Research Vehicle, Unitary Plan Wind Tunnel, and the Visual Motion Simulator (VMS).

Source record↗

NASA NTRS1977

Conceptual design for spacelab two-phase flow experiments

KC-135 aircraft tests confirmed the gravity sensitivity of two phase flow correlations. The prime component of the apparatus is a 1.5 cm dia by 90 cm fused quartz tube test section selected for visual observation. The water-cabin air system with water recycle was a clear choice for a flow regime-pressure drop test since it was used satisfactorily on KC-135 tests. Freon-11 with either overboard dump or with liquid-recycle will be used for the heat transfer test. The two experiments use common hardware. The experimental plan covers 120 data points in six hours with mass velocities from 10 to 640 kg/sec-sq m and qualities 0.01 to 0.64. The apparatus with pump, separator, storage tank and controls is mounted in a double spacelab rack. Supporting hardware, procedures, measured variables and program costs are defined.

Bradshaw, R. D.↗

NASA NTRSDate not supplied

Flow Visualization for Plume-Surface Interaction Testing Within Large-Scale Vacuum Environments at Conditions Relevant to Lunar and Martian Landers

Interactions between rocket exhaust plumes and the landing surface during powered spacecraft descent on the Moon and Mars pose significant risks to the landing vehicle, landing site, and nearby infrastructure. Understanding the underlying plume-surface interaction phenomena through ground test data can provide critical insights on the sensitivities of parameters such as the spacecraft altitude and thrust. In the present work, we summarize a scaled ground test recently conducted within a 20-ft vacuum chamber environment located in the historical East Test Area at the NASA Marshall Space Flight Center. The ground test featured a Mach 5.3 inert gas plume impinging upon an instrumented flat plate. Planar laser-induced fluorescence, which is a 2D laser-based flow field measurement technique, was performed at this test area for the first time to visualize salient flow features such as the barrel shock, stagnation shock, and wall jet. Measurements were obtained at discrete lander altitudes, made dimensionless using the nozzle exit diameter, corresponding to h/D = 10, 8, 5, 4, 3, and 2. The stagnation pressures of the plume were varied from approximately 0.04 to 1 MPa, providing sensitivity to the engine thrust of a powered spacecraft. The unique test facility allowed for near-lunar conditions to be obtained at initial vacuum chamber pressures less than 0.1 Pa. Martian-relevant measurements were also performed at ambient pressures near 600 Pa. Furthermore, a third set of measurements were obtained at so called lunar-relevant conditions near 3 Pa chamber pressure

Plume Surface Interaction↗

NASA NTRSDate not supplied

Flow Visualization for Plume-Surface Interaction Testing Within Large-Scale Vacuum Environments at Conditions Relevant to Lunar and Martian Landers

Plume Surface Interaction↗

NASA NTRS1994

An optical technique for examining aircraft shock wave structures in flight

The detailed properties of sonic booms have to be better understood before commercial, next generation, supersonic and hypersonic aircraft can be properly developed. Experimental tests and measurements are needed to help sort the physical details of the flows at realistic test conditions. Some of these tests can be made in wind tunnels, but the need for full flight conditions simulation, the problem of tunnel wall interference, and the short distance the shocks can be examined from the aircraft, limit the usefulness of wind tunnel tests. Previous measurement techniques for examining the flow field of aircraft in flight have included pressure measurements on the aircraft, ground based pressure measurements, and flow field measurements made with chase aircraft. Obtaining data with chase planes is a slow and difficult process, and is limited in how close it can be obtained to the test aircraft. A need clearly existed for a better technique to examine the shock structure from the plane to large distances from the plane. A new technique has been recently developed to obtain schlieren photographs of aircraft in flight (SAF). Preliminary results have been obtained, and the technique holds promise as a tool to study the shape and approximate strength of the shock wave structure around the test aircraft, and examine shock wave details all the way from the aircraft to near the ground. The current paper describes this approach, and gives some preliminary test results.

Weinstein, Leonard M.↗

DOE OSTI2026

Oil Filled Flow Shield Performance Evaluation

When hydrophones are used to monitor underwater sound in areas with currents, like rivers or tidal channels, flow noise caused by turbulent flow past a hydrophone can mask low frequency acoustic signals of interest. Flow shields can reduce the impacts of flow noise on hydrophone data. A prior study conducted by PNNL compared three flow shield designs and determined that an oil-filled urethane shield performed better than other designs and was likely sufficiently robust for long-duration marine deployments. However, that study did not assess the high frequency performance of the oil-filled flow shield or conduct long-duration field testing. Further, the prototype flow shield was difficult to assemble. This report details the results of design refinement and testing to address these gaps. Design refinements resulted in a straightforward and repeatable assembly method. Field testing indicated that the flow shields reduce flow noise by over 20 dB below 50 Hz at flow speeds greater than 0.5 m/s and are proven to survive deployments more than 6 months long. Calibration of the same hydrophone with and without a flow shield installed indicated that the shields attenuate propagating sound by no more than 2 dB at frequencies below 30 kHz.

42 ENGINEERING↗

NASA NTRS1978

Electrets used to measure exhaust cloud effluents from Solid Rocket Motor (SRM) during demonstration model (DM-2) static test firing

Electrets were compared with fixed flow samplers during static test firing. The measurement of the rocket exhaust effluents by samplers and electrets indicated that the Solid Rocket Motor had no significant effect on the air quality in the area sampled. The results show that the electrets (a passive device which needs no power) can be used effectively alongside existing measuring devices (which need power). By placing electrets in areas where no power is available, measurements may be obtained. Consequently, it is a valuable complementary instrument in measuring rocket exhaust effluents in areas where other measuring devices may not be able to assess the contaminants.

Susko, M.↗

NASA NTRS1972

A program for calculating expansion-tube flow quantities for real-gas mixtures and comparison with experimental results

A computer program written in FORTRAN 4 language is presented which determines expansion-tube flow quantities for real test gases CO2 N2, O2, Ar, He, and H2, or mixtures of these gases, in thermochemical equilibrium. The effects of dissociation and first and second ionization are included. Flow quantities behind the incident shock into the quiescent test gas are determined from the pressure and temperature of the quiescent test gas in conjunction with: (1) incident-shock velocity, (2) static pressure immediately behind the incident shock, or (3) pressure and temperature of the driver gas (imperfect hydrogen or helium). The effect of the possible existence of a shock reflection at the secondary diaphragm of the expansion tube is included. Expansion-tube test-section flow conditions are obtained by performing an isentropic unsteady expansion from the conditions behind the incident shock or reflected shock to either the test-region velocity or the static pressure. Both a thermochemical-equilibrium expansion and a frozen expansion are included. Flow conditions immediately behind the bow shock of a model positioned at the test section are also determined. Results from the program are compared with preliminary experimental data obtained in the Langley 6-inch expansion tube.

Miller, C. G., III↗

DOE OSTI2021

Propagating neutronic uncertainties for FFTF LOFWOS Test #13

The safety evaluation conducted for licensing a Sodium-cooled Fast Reactor (SFR) may require modeling transients with best-estimate calculation tools that must first be validated against real-world measurements. To provide the community with a valuable benchmarking opportunity for validating SFR analysis tools and methods, the International Atomic Energy Agency (IAEA) initiated a coordinated research project (CRP) in 2018 for the analysis of the Fast Flux Test Facility (FFTF) Loss of Flow Without Scram (LOFWOS) Test #13. The impact of nuclear data uncertainties on neutronics parameters was previously investigated based on the COMMARA-2.0 covariance matrix. Since the transient simulation results are very sensitive to certain reactivity coefficients, it was decided to employ rigorous uncertainty propagation methods to quantify the impact of nuclear data uncertainties on the best-estimate predication of FFTF LOFWOS Test #13. The DAKOTA code is used to propagate neutronic uncertainties through SAS4A/SASSYS-1 transient simulations, while taking into account spatial and reaction-wise correlations within these uncertainties. This study shows that the remaining discrepancies observed between the Argonne National Laboratory (ANL) best-estimate results and the experimental measurements can be partly explained by the uncertainty associated with Gas Expansion Module (GEM) worth, which contributes the majority of the overall nuclear data uncertainty on the output from the FFTF LOFWOS Test #13 transient simulation. This study also confirmed the importance of including spatial and reaction-wise correlations of nuclear data uncertainties on feedback coefficients in the uncertainty propagation to avoid under-estimating their impact during the transient simulations.

42 ENGINEERING↗

NASA NTRS1983

Wall-function boundary conditions in the solution of the Navier-Stokes equations for complex compressible flows

To make computer codes for two-dimensional compressible flows more robust and economical, wall functions for these flows, under adiabatic conditions, have been developed and tested. These wall functions have been applied to three two-equation models of turbulence. The tests consist of comparisons of calculated and experimental results for transonic and supersonic flow over a flat plate and for two-dimensional and axisymmetrical transonic shock-wave/boundary-layer interaction flows with and without separation. The calculations are performed with an implicit algorithm that solves the Reynolds-averaged Navier-Stokes equations. It is shown that results obtained agree very well with the data for the complex compressible flows tested, provided criteria for use of the wall functions are followed. The expected savings in cost of the computations and improved robustness of the code were achieved.

Viegas, J. R.↗

NASA NTRS1983

Flow rate/pressure drop data gathered from testing a sample of the Space Shuttle Strain Isolation Pad (SIP): Effects of ambient pressure combined with tension and compression conditions

Tests were conducted on a sample of strain isolation pad (SIP) typical of that used in the shuttle orbiter thermal protection system to determine the characteristics of SIP internal flow. Data obtained were pressure drop as a function of flow rate for a range of ambient pressures representing various points along the Shuttle trajectory and for stretched and compressed conditions of the SIP. Flow was in the direction of the weave parallel to most of the fibers. The data are plotted in several standard engineering formats in order to be of maximum utility to the user. In addition to providing support to the Space Shuttle Program, these data are a source of experimental information on flow through fiberous (rather than the more usual sand bed type) porous media.

Springfield, R. D.↗