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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

A practical magnetic bearing

A small compact magnetic bearing design developed and tested features a bearing capable of supporting over ten times its own weight, dimensioned 8 cm diam by 3.75 cm, with rare-earth cobalt magnets. Only 1% of the device payload figures as part of the magnetic suspension. The design is servoed in two axes and exhibits inherent stability in three more degrees of freedom, with full rotational freedom in the desired axis. Capacitive radial gap sensing allows stiff servoing of the rotation axis. Differential sensing and EM control linearize control functions. Low power drain, simple fabrication and assembly, and larger clearances than in air bearings or ball bearings are reported

Studer, P. A.↗

Cryogenic Equivalence Principle Experiment

The purpose of this project is to test the equivalence of inertial and passive gravitational mass in an Earth-orbiting satellite. A ground-based experiment is now well developed. It consists of comparing the motions of two cylindrical test masses suspended in precision superconducting magnetic bearings and free to move along the horizontal (axis) direction. The masses are made of niobium and lead-plated aluminum. A position detector based on a SQUID magnetometer measures the differential motion between the masses. The periods of the masses are matched by adjustment of the position detector until the system is insensitive to common mode signals, and so that the experiment is less sensitive to seismic vibration. The apparatus is contained in a twelve inch helium dewar suspended in a vibration isolation stand. The stand achieves 30 db isolation from horizontal motions between 0.1 and 60 Hz, by simulating the motion of a 200 meter long pendulum with an air bearing. With this attenuation of seismic noise and a common mode rejection ratio of 10 to the 5th power in the differential mode, the ground based apparatus should have a sensitivity to equivalence principle violations of one part in 10 to the 13th power; the satellite version might have a sensitivity of one part in 10 to the 17th power.

Everitt, C. W. F.↗

Integrated Power and Attitude Control System Demonstrated With Flywheels G2 and D1

On September 14, 2004, NASA Glenn Research Center's Flywheel Development Team experimentally demonstrated a full-power, high-speed, two-flywheel system, simultaneously regulating a power bus and providing a commanded output torque. Operation- and power-mode transitions were demonstrated up to 2000 W in charge and 1100 W in discharge, while the output torque was simultaneously regulated between plus or minus 0.8 N-m. The G2 and D1 flywheels--magnetically levitated carbon-fiber wheels with permanent magnet motors--were used for the experiment. The units were mounted on an air bearing table in Glenn's High Energy Flywheel Facility. The operational speed range for these tests was between 20,000 and 60,000 rpm. The bus voltage was regulated at 125 V during charge and discharge, and charge-discharge and discharge-charge transitions were demonstrated by changing the amount of power that the power supply provided between 300 and 0 W. In a satellite system, this would be the equivalent of changing the amount of energy that the solar array provides to the spacecraft. In addition to regulating the bus voltage, we simultaneously controlled the net torque produced by the two flywheel modules. Both modules were mounted on an air table that was restrained by a load cell. The load cell measured the force on the table, and the torque produced by the two flywheels on the table could be calculated from that measurement. This method was used to measure the torque produced by the modules, yielding net torques from -0.8 to 0.8 N-m. This was the first Glenn demonstration of the Integrated Power and Attitude Control System (IPACS) at high power levels and speeds.

Jansen, Ralph H.↗

Transition of PS300 Solid Lubricant Coating Technology to Field Aided by Demonstration on Key Substrate Alloys

PS300 is a high-temperature solid lubricant coating originally developed to lubricate nickel-based superalloy shafts operating against foil air bearings in Oil-Free turbomachinery applications. PS300 is a plasma-spray-deposited coating developed at the NASA Glenn Research Center. It is available for non-exclusive licensing and has found applications in aerospace and industry. PS300 reduces friction and wear from below room temperature to over 650 C in both oxidizing and reducing environments. Early development centered on coating nickel-based shafts for use in turbomachinery. Potential industrial and aerospace customers, however, expressed interest in using the coating on a wide variety of substrates including steels, stainless steels, and nonferrous alloys like aluminum and titanium. To support this interest, a research program was carried out at Glenn in which nine different substrate candidate materials were evaluated for suitability with the PS300 coating. The materials were first coated with PS300 and then tested for coating strength and adhesion both before and after exposure to high-temperature air.

DellaCorte, Christopher↗

Open-Source Conceptual Sizing Models for the Hyperloop Passenger Pod

Hyperloop is a new mode of transportation proposed as an alternative to California's high speed rail project, with the intended benefits of higher performance at lower overall costs. It consists of a passenger pod traveling through a tube under a light vacuum and suspended on air bearings. The pod travels up to transonic speeds resulting in a 35 minute travel time between the intended route from Los Angeles and San Francisco. Of the two variants outlined, the smaller system includes a 1.1 meter tall passenger capsule traveling through a 2.2 meter tube at 700 miles per hour. The passenger pod features water-based heat exchangers as well as an on-board compression system that reduces the aerodynamic drag as it moves through the tube. Although the original proposal looks very promising, it assumes that tube and pod dimensions are independently sizable without fully acknowledging the constraints of the compressor system on the pod geometry. This work focuses on the aerodynamic and thermodynamic interactions between the two largest systems; the tube and the pod. Using open-source toolsets, a new sizing method is developed based on one-dimensional thermodynamic relationships that accounts for the strong interactions between these sub-systems. These additional considerations require a tube nearly twice the size originally considered and limit the maximum pod travel speed to about 620 miles per hour. Although the results indicate that Hyperloop will need to be larger and slightly slower than originally intended, the estimated travel time only increases by approximately five minutes, so the overall performance is not dramatically affected. In addition, the proposed on-board heat exchanger is not an ideal solution to achieve reasonable equilibrium air temperatures within the tube. Removal of this subsystem represents a potential reduction in weight, energy requirements and complexity of the pod. In light of these finding, the core concept still remains a compelling possibility, although additional engineering and economic analyses are markedly necessary before a more complete design can be developed.

design analysis↗

A FAMILY OF HIGH-STABILITY GRANITE STAGES FOR| SYNCHROTRON APPLICATIONS

Engineers at the APS have developed a granite, air-bear- ing stage concept that provides many millimeters of motion range and nanometer-level vibrational stability. This technique was first conceptualized and used on the Velociprobe x-ray microscope [1, 2]. The success of that design spurred adaption of the approach to over 90 devices, including many new instruments at the APS [3] and high performing instruments at other synchrotrons [4]. This paper details the design concept, some performance measurements, and new developments allowing for a six-degree-of-freedom device.

Preissner, C. A.↗

The Lunar Orbiter attitude control simulator.

Air-bearing facility for Lunar Orbiter attitude control system testing minimizing external disturbances in platform, platform mass deflection and room thermal currents

ATTITUDE CONTROL↗

Low friction servo valve

Valve was developed using air bearings which provide frictionless operation. The servo valve is of the flat plate type with rectangular meter openings. Fluid bearings support the metering plate. The overlap is adjustable by means of a variable hinge block support.

Dustin, M. O.↗