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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Comparison of predicted and measured elastohydrodynamic film thickness in a 20-millimeter-bore ball bearing

Elastohydrodynamic film thicknesses were measured for a 20-mm bore ball bearing using the capacitance technique. The bearing was thrust loaded to 90, 445, and 778 N (20, 100, and 175 lb). The corresponding maximum contact stress on the inner race was 1.28, 2.09, and 2.45 GPa (185 000, 303,000, and 356, 000 psi). Test speeds ranged from 400 to 15,000 rpm. Measurements were taken with four different lubricants: (1) synthetic paraffinic; (2) synthetic paraffinic with additives; (3) synthetic type II aircraft oil; and (4) synthetic cycloaliphatic hydrocarbon traction fluid. The test bearing was mist lubricated. Test temperatures were 27, 65, and 121 C (80, 150, and 250 F). The measured results for the various test parameters were compared to theoretical predictions from computer programs. Also the data were plotted on dimensionless coordinates and compared to several classical isothermal theories.

Coy, J. J.↗

Performance of high speed ball bearings with lead plated retainers in liquid hydrogen for potential use in a radiation environment

Ball bearings (40-mm bore) with lead coated, aluminum-bronze retainers were operated successfully in liquid hydrogen at 30,000 rpm under a thrust load of 1780 newtons (400 lb) for running times up to 15 hours. The lead transfer films on the bearing surfaces prevented galling of bearing components. The lead coated retainers used in this investigation show promise for use in the high radiation environments, where polytetrafluoroethylene (PTFE) based materials are not suitable. Failure was a result of the loss of lead lubricant on the retainer-inner-land and ball-pocket surfaces. The longest bearing life (15 hr) was achieved with a lead coating thickness of 50 micrometers (0.002 in.) on the retainer. Other bearings had lives of 2 to 6 hours.

Wisander, D. W.↗

Effect of cage design on characteristics of high-speed-jet-lubricated 35-millimeter-bore ball bearing

Parametric tests were conducted with a 35 mm bore angular contact ball bearing with a double outer land guided cage. Provisions were made for jet lubrication and outer-ring cooling of the bearing. Test conditions included a combined thrust and radial load at nominal shaft speeds of 48,000 rpm, and an oil-in temperature of 394 K (250 F). Successful operation of the test bearing was accomplished up to 2.5 million DN. Test results were compared with those obtained with similar bearing having a single outer land guided cage. Higher temperatures were generated with the double outer land guided cage bearing, and bearing power loss and cage slip were greater. Cooling the outer ring resulted in a decrease in overall bearing operating temperature.

Schuller, F. T.↗

Fracture analysis of HPOTP bearing balls

The fracture analysis conducted on four HPOTP (High Pressure Oxygen Turbopump) bearing balls from the SSME (Space Shuttle Main Engine) is described. Nondestructive evaluation, optical microscopy, and transmission microscopy techniques were used in the analysis. The cracks are initiated at or close to the ball surface under conditions of high cyclic stresses and high coefficient of friction. The cracks lead to spalls and subsequent crack propagation occurs by fatigue mode under concentrated loading of cyclic nature.

Bhat, B. N.↗

Theory Of Ball-Bearing Vibrations

Report describes theory of vibrations in shafts supported by worn ball bearings. Purpose of theory to use strain-gauge measurements of vibrations to detect wear. Theory developed from simple model of radial motion of shaft along direction of applied lateral load. Bearing assumed to have clearance. Shaft and outer race taken to be rigid, and either outer race or shaft assumed to be stationary.

Hine, Michael J.↗

The in-vacuo torque performance of dry-lubricated ball bearings at cryogenic temperatures

The performance of dry-lubricated, angular contact ball bearings in vacuum at a temperature of 20 degrees K has been investigated, and is compared with the in-vacuo performance at room temperatures. Bearings were lubricated using dry-lubricant techniques which have been previously established for space applications involving operations at or near room temperature. Comparative tests were undertaken using three lubricants: molybdenum disulphide, lead, and PTFE. Results obtained using the three lubricants are presented.

Gould, S. G.↗

Analysis of an arched outer-race ball bearing considering centrifugal forces.

Thrust-load analysis of a 150-mm angular contact ball bearing, taking into account centrifugal forces but omitting gyroscopics, elastohydrodynamics, and thermal effects. A Newton-Raphson method of iteration is used to evaluate the radial and axial projection of the distance between the ball center and the outer raceway groove curvature center. Fatigue life of the bearing is evaluated. Results for life, contact loads, and angles are given for a conventional bearing and two arched bearings.

Hamrock, B. J.↗

A BAPTA employing rotary transformers, stepper motors and ceramic ball bearings

The utilization of rotary transformers as an alternative to slip rings for the power transfer from solar panels to a satellite's main body could be advantageous, especially if an ac bus system is taken into consideration. Different approaches with main emphasis on the electromagnetic design were investigated and showed efficiencies of up to 99% with a 3 kW power capability. A solidly preloaded pair of ball bearings with ceramic balls assures proper transformer air gaps and acceptable torque changes over temperature and temperature gradients. The bearing and power transfer assembly is driven by a direct drive stepper motor with inherent redundancy properties and needs no caging mechanism.

Auer, W.↗

Device Rotates Bearing Balls For Inspection

Entire surface of ball inspected automatically and quickly. Device holds and rotates bearing ball for inspection by optical or mechanical surface-quality probe, eddy-current probe for detection of surface or subsurface defects, or circumference-measuring tool. Ensures entire surface of ball moves past inspection head quickly. New device saves time and increases reliability of inspections of spherical surfaces. Simple to operate and provides quick and easy access for loading and unloading of balls during inspection.

Burley, R. K.↗

Lunar Dust Effects on Space Mechanism Ball Bearings for Sustained Human Lunar Operations

NASA has plans to send humans back to the moon under the Artemis Mission. In 2024, the first humans will set foot on the lunar surface since Apollo 17 in 1972. Additionally, extended plans include a sustained human presence on the moon for long duration habitation. These lofty goals will require many different kinds of space mechanisms including: life support, mobility, excavation, scientific instrumentation, etc. Many of these types of systems utilize rotating machinery which require rolling element bearings. As such, dust tolerance of bearings is a major concern for long life in these critical systems. A research activity has been undertaken to characterize and reduce the damage lunar soil (called regolith) dust causes to bearings. The present work details some preliminary results of ball bearings running with grease intentionally contaminated with known quantities and sizes of lunar simulant particles to assess damage. Various bearing material combinations were tested to determine how certain typical bearing materials respond.

BEARINGS↗