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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Simulated Single Tooth Bending of High Temperature Alloys

Future unmanned space missions will require mechanisms to operate at extreme conditions in order to be successful. In some of these mechanisms, very high gear reductions will be needed to permit very small motors to drive other components at low rotational speed with high output torque. Therefore gearing components are required that can meet the mission requirements. In mechanisms such as this, bending fatigue strength capacity of the gears is very important. The bending fatigue capacity of a high temperature, nickel-based alloy, typically used for turbine disks in gas turbine engines and two tool steel materials with high vanadium content, were compared to that of a typical aerospace alloy-AISI 9310. Test specimens were fabricated by electro-discharge machining without post machining processing. Tests were run at 24 and at 490 C. As test temperature increased from 24 to 490 C the bending fatigue strength was reduced by a factor of five.

Handschuh, Robert, F.↗

Optimal Recursive Digital Filters for Active Bending Stabilization

In the design of flight control systems for large flexible boosters, it is common practice to utilize active feedback control of the first lateral structural bending mode so as to suppress transients and reduce gust loading. Typically, active stabilization or phase stabilization is achieved by carefully shaping the loop transfer function in the frequency domain via the use of compensating filters combined with the frequency response characteristics of the nozzle/actuator system. In this paper we present a new approach for parameterizing and determining optimal low-order recursive linear digital filters so as to satisfy phase shaping constraints for bending and sloshing dynamics while simultaneously maximizing attenuation in other frequency bands of interest, e.g. near higher frequency parasitic structural modes. By parameterizing the filter directly in the z-plane with certain restrictions, the search space of candidate filter designs that satisfy the constraints is restricted to stable, minimum phase recursive low-pass filters with well-conditioned coefficients. Combined with optimal output feedback blending from multiple rate gyros, the present approach enables rapid and robust parametrization of autopilot bending filters to attain flight control performance objectives. Numerical results are presented that illustrate the application of the present technique to the development of rate gyro filters for an exploration-class multi-engined space launch vehicle.

Orr, Jeb S.↗

Contact and Bending Durability Calculation for Spiral-Bevel Gears

The objective of this project is to extend the capabilities of the gear contact analysis solver Calyx, and associated packages Transmission3D, HypoidFaceMilled, HypoidFaceHobbed. A calculation process for the surface durability was implemented using the Dowson-Higginson correlation for fluid film thickness. Comparisons to failure data from NASA's Spiral Bevel Gear Fatigue rig were carried out. A bending fatigue calculation has been implemented that allows the use of the stress-life calculation at each individual fillet point. The gears in the NASA test rig did not exhibit any bending fatigue failure, so the bending fatigue calculations are presented in this report by using significantly lowered strength numbers.

life↗

Torsion and transverse bending of cantilever plates

The problem of combined bending and torsion of cantilever plates of variable thickness, such as might be considered for solid thin high-speed airplane or missile wings, is considered in this paper. The deflections of the plate are assumed to vary linearly across the chord; minimization of the potential energy by means of the calculus of variations then leads to two ordinary linear differential equations for the bending deflections and the twist of the plate. Because the cantilever is analyzed as a plate rather than as a beam, the effect of constraint against axial warping in torsion is inherently included. The application of this method to specific problems involving static deflection, vibration, and buckling of cantilever plates is presented. In the static-deflection problems, taper and sweep are considered.

WINGS, SOLID↗

Bending Tests of Circular Cylinders of Corrugated Aluminum-alloy Sheet

Bending tests were made of two circular cylinders of corrugated aluminum-alloy sheet. In each test failure occurred by bending of the corrugations in a plane normal to the skin. It was found, after analysis of the effect of short end bays, that the computed stress on the extreme fiber of a corrugated cylinder is in excess of that for a flat panel of the same basic pattern and panel length tested as a pin-ended column. It is concluded that this increased strength was due to the effects of curvature of the pitch line. It is also concluded from the tests that light bulkheads closely spaced strengthen corrugated cylinders very materially.

STRESSED SKIN - CYLINDERS, CIRCULAR - BENDING↗

The Strength of Thin-wall Cylinders of D Cross Section in Combined Pure Bending and Torsion

The results of tests of 56 cylinders of D cross section conducted in the Aeronautical Laboratory of the University of Maryland are presented in this report. These cylinders were subjected to pure bending and torsional moments of varying proportions to give the strength under combined loading conditions. The average buckling stress of these cylinders has been related to that of circumscribing circular cylinders for conditions of pure torsion and pure bending and the equation of the interaction curve has been determined for conditions of combined loading.

CYLINDERS, CIRCULAR - BUCKLING↗

Some Investigations of the General Instability of Stiffened Metal Cylinders V : Stiffened Metal Cylinders Subjected to Pure Bending

This report summarizes the work that has been carried on in the experimental investigation of the problem of general instability of stiffened metal cylinders subjected to pure bending at the C.I.T. This part of the investigation included tests of 46 sheet-covered specimens. The most significant result was the determination of a new design parameter for the case of a stiffened metal cylinder subjected to pure bending.

LOADS-CYLINDERS, MONOCOQUE↗

Torsion and bending of prismatic rods of hollow rectangular section

The torsion and bending of hollow rectangular beams was investigated without the requirement that wall thickness be small compared with the transverse dimensions. The limits of applicability of the usual Bredt formula are indicated for the case of a square hollow tube in torsion. Formulas are given for bending stresses at different parts of the cross section of a hollow rectangular beam.

BOXES, STRUCTURAL↗

Characterization of bending EAP beams

Electroactive polymers are attractive actuation materials because of their large deformation, flexibility, and lightweight. A CCD camera system was constructed to record the curved shapes of bending during the activation of EAP films and image-processing software was developed to digitize the bending curves. A computer program was developed to solve the invese problem of cantilever EAP beams with tip position limiter. using the developed program and acquired curves without tip position limiter as well as the corresponding tip force, the EAP material properties of voltage-strain sensitivity and Young's modulus were determined.

large deformation↗

Studies reveal effects of pipe bends on fluid flow cavitation

Incipient cavitation in liquids flowing in pipes curved in one plane are affected by the pipe bend radii and pipe diameters, but little by pipe bend angles ranging from 60 to 120 degrees. Critical cavitation indices decrease with higher Reynolds number and pressure ratio. Bulk liquid temperature increase lowers the mean critical velocity at which cavitation occurs.

Stonemetz, R. E.↗

Design of fluid-duct bends with low pressure loss

Duct bends are designed in which pressure losses and velocity profile distortions due to centrifugal force gradients are significantly reduced. The correction is achieved by properly changing the cross sectional area through the bend without affecting the shape of the duct at the upstream and downstream sides.

Gerlach, R.↗

Concepts for a theoretical and experimental study of lifting rotor random loads and vibrations. Phase 6-A: Effects of blade torsion, of blade flap bending flexibility and of rotor support flexibility on rotor stability and random response

The effects of lifting rotor blade torsion, blade flap bending flexibility and rotor support flexibility on rotor stability and random response are described. The subjects discussed are: (1) blade representation and method of analysis, (2) random gust response statistics for coupled torsion-flapping rotor blade vibrations, (3) flap bending corrections to the rigid blade analysis of lifting rotors, and (4) effects of rotor support flexibility. The response of linear periodically time varying systems to random excitation is examined.

Hohenemser, K. H.↗

Actuator participation in a bending mode identification system

A hydraulic actuator designed for a thrust vector control system used as a shaker for a vehicle to determine the bending mode frequencies is described. The actuator is used as the prime mover and the frequency sensor for the flexible vehicle in a test tower. Advantages in using the actuator piston position with respect to a commanded position to obtain the bending mode frequencies are shown.

Thompson, Z.↗

CSM docked DAP/orbital assembly bending interaction-axial case

A digital autopilot which can provide attitude control for the entire Skylab orbital assembly using the service module reaction control jets is described. An important consideration is the potential interaction of the control system with the bending modes of the orbital assembly. Two aspects of this potential interaction were considered. The first was the possibility that bending induced rotations feeding back through the attitude sensor into the control system could produce an instability or self-sustained oscillation. The second was whether the jet activity commanded by the control system could produce excessive loads at any of the critical load points of the orbital assembly. Both aspects were studied by using analytic techniques and by running simulations on the all-digital simulator.

Turnbull, J. F.↗

A comparison of techniques for inversion of radio-ray phase data in presence of ray bending

Derivations are presented of the straight-line Abel transform and the seismological Herglotz-Wiechert transform (which takes ray bending into account) that are used in the reconstruction of refractivity profiles from radio-wave phase data. Profile inversion utilizing these approaches, performed in computer-simulated experiments, are compared for cases of positive, zero, and negative ray bending. For thin atmospheres and ionospheres, such as the Martian atmosphere and ionosphere, radio wave signals are shown to be inverted accurately with both methods. For dense media, such as the solar corona or the lower Venus atmosphere, the refractive recovered by the seismological Herglotz-Wiechert transform provide a significant improvement compared with the straight-line Abel transform.

Wallio, H. A.↗

Calibration of combined bending-torsion fatigue reliability data reduction

The combined bending-torsion fatigue reliability research machines are described. Three such machines are presently in operation. The calibration of these machines is presented in depth. Fatigue data generated with these machines for SAE 4340 steel grooved specimens subjected to reversed bending and steady torque loading are given. The data reduction procedure is presented. Finally, some comments are made about notch sensitivity and stress concentration as applied to combined fatigue.

Kececioglu, D.↗

Analysis of three-point-bend test for materials with unequal tension and compression properties

An analysis capability is described for the three-point-bend test applicable to materials of linear but unequal tensile and compressive stress-strain relations. The capability consists of numerous equations of simple form and their graphical representation. Procedures are described to examine the local stress concentrations and failure modes initiation. Examples are given to illustrate the usefulness and ease of application of the capability. Comparisons are made with materials which have equal tensile and compressive properties. The results indicate possible underestimates for flexural modulus or strength ranging from 25 to 50 percent greater than values predicted when accounting for unequal properties. The capability can also be used to reduce test data from three-point-bending tests, extract material properties useful in design from these test data, select test specimen dimensions, and size structural members.

Chamis, C. C.↗