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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

High temperature thermocouple development program, part A and part B

The problem of extending the useful life of thermocouples intended for in-core and out-of-core thermionic applications in a vacuum environment at temperatures up to 2273 K for periods of time up to 10,000 hours was investigated. Many factors that may influence this useful life were examined, and a basic probe design was developed. With a few modifications, twenty-three thermocouple assemblies were fabricated. Generally the finished thermocouple consisted of solid doped W-3% Re and W-25% Re wires and high purity and high density BeO insulators, and was sheathed in a high purity tantalum tube. In a few probes, stranded thermocouple wires were substituted; commercial grade BeO was used; and in two cases, CVD W-22% Re tubing was used. Each of the components was made of the highest purity materials available; was subjected to special cleaning steps, and was assembled in a class 10,000 clean room. Pertinent physical and chemical properties were determined on each of the components. Special processing techniques were used in the fabrication of the high purity (99.95%), high density (over 95% of theoretical) BeO.

Toenshoff, D. A.↗

Evaluation of membrane filter field monitors for microbiological air sampling

Due to area constraints encountered in assembly and testing areas of spacecraft, the membrane filter field monitor (MF) and the National Aeronautics and Space Administration-accepted Reyniers slit air sampler were compared for recovery of airborne microbial contamination. The intramural air in a microbiological laboratory area and a clean room environment used for the assembly and testing of the Apollo spacecraft was studied. A significantly higher number of microorganisms was recovered by the Reyniers sampler. A high degree of consistency between the two sampling methods was shown by a regression analysis, with a correlation coefficient of 0.93. The MF samplers detected 79% of the concentration measured by the Reyniers slit samplers. The types of microorganisms identified from both sampling methods were similar.

Fields, N. D.↗

Laser particulate spectrometer

Hybrid laser scattering and extinction technique measures particle diameters from 0.8 to 2.75 micrometers and speeds from 0.2 to 20 m/s. Operating pressures range from ambient to ultra-high vacuum, and temperatures range from 77 to 300 K. Potential applications include air pollution, clean room, and particle size monitoring.

Boyd, B. A.↗

Dust-contamination monitor

Compact instrument gives instantaneous reading of accumulation of small particles on glass plate. Instrument is sensitive to particles as small as one hundred microns and should be adaptable to monitoring particulate air pollution or dust levels in semiconductor clean rooms. Dual collimated light sources produce highly monochromatic radiation direct at grazing single angle onto glass plate.

Claysmith, C. R.↗

Direct delivery of automated spacecraft using the Shuttle - Thoughts for the designer

Following an outline of the main functions of the Tracking and Data Relay Satellite System (TDRSS) and the Astrophysics Transient Explorer (ATREX), the design options of the delivery into orbit of automated spacecraft, ATREX in particular, on board the Shuttle are discussed. The proportional counters used as detectors in ATREX need protection from humidity, so the spacecraft will be shipped in a sealed container filled with dry nitrogen and not opened until it is safely in the clean room at the launch site. The spacecraft and its booster will be loaded into a canister maintaining low humidity, to protect them all the way through the payload changeout room and into the Shuttle itself. After launching the Shuttle into orbit, the spacecraft will be tested on board the Shuttle just before releasing it. The future applications of this technique in Extravehicular Activity (EVA) and Gamma Ray Astronomy Observatories are discussed.

Townsend, M. R.↗

Shuttle optical environment; Proceedings of the Meeting, Washington, DC, April 23, 24, 1981

The numerical modeling, instrumentation, identification, and procedures to characterize and/or control contamination hazards to equipment used on the Shuttle are discussed. On-orbit pollutants include molecular offgassing and outgassing, particulate material, and substances from thrusters, vents, and leaks. Clean-rooms are being implemented in ground assembly and integration facilities. Attention is given to an upgraded SPACE program for numerically modeling contamination pathways and appropriate procedures to protect instrumentation from film and particulate deposition. Finally, attention is given to military cryogenic IR detectors being employed to quantify the Shuttle thermal and solid pollutant environment on-orbit as a prelude to future operational IR sensors.

Miller, E. R.↗

General contamination criteria for optical surfaces

Physical models are developed for establishing criteria to decide on the acceptable contamination level of optical devices in space-borne conditions. Optical systems can be degraded in terms of decreased throughput, i.e., transmissivity or reflectivity, or increases in the total integrated scatter (TIS). Performance losses can be caused by particulate accretion, molecular film accretion, and impact cratering. A quantitative relationship is defined for film thickness and loss of throughput. Formulas are also developed for cases where induced surface defects are larger than the desired viewing wavelengths, or smaller or of the same order of the observed wavelengths. The techniques are used to quantify the degradation of a VUV solar coronagraph, a VUV stellar telescope, and a solar cell due to TIS. Applications are projected for estimating the contamination sensitivity of specific instruments, assessing the contamination hazard from known particulates, or to define clean room standards.

Bremer, J. C.↗

The development of a Space Shuttle General Purpose Work Station (GPWS)

The GPWS being developed for the Life Sciences Laboratory to be flown on the fourth Spacelab mission in late 1985 is characterized, and results from Phase I and Phase II tests are reported. The GPWS is designed to provide biological protection for both experiment and operator, a clean-room environment, control of liquids at zero gravity, protection against Spacelab-cabin contamination by chemical vapors, and work space with lights and other accommodations for one or two users in the zero-gravity neutral-body position. The flight hardware subsystems are examined and illustrated; the approach taken to evaluate human factors, performance, contaminant control, and user accommodation is explained; the design-verification unit for ground testing is described; and the improvements introduced in constructing the flight version are indicated.

Wagner, P. A.↗

Thin-film Sensors for Space Propulsion Technology

SSME components such as the turbine blades of the high pressure fuel turbopump are subjected to rapid and extreme thermal transients that contribute to blade cracking and subsequent failure. The objective was to develop thin film sensors for SSME components. The technology established for aircraft gas turbine engines was adopted to the materials and environment encountered in the SSME. Specific goals are to expand the existing thin film sensor technology, to continue developing improved sensor processing techniques, and to test the durability of aircraft gas turbine engine technology in the SSME environment. A thin film sensor laboratory is being installed in a refurbished clean room, and new sputtering and photoresist exposure equipment is being acquired. Existing thin film thermocouple technology in an SSME environment are being tested. Various coatings and their insulating films are being investigated for use in sensor development.

Kim, W. S.↗

Role of scattering distribution functions in spacecraft contamination control practices

A method for spacecraft optical surface contamination monitoring based on the bidirectional reflectance distribution function (BRDF) and the bidirectional transmittance distribution function (BTDF) is described. In the experimental set up, BRDF/BTDF measurements were made at 0.6328 microns using a 35-mW He-Ne laser light source. A correlation of the second order between BRDF and cleanliness levels was observed. It is suggested that bidirectional scattering distribution functions measured on witness mirrors can give information about contamination in clean rooms or vacuum chambers, and that they can be adopted to establish contamination control criteria.

Carosso, P. A.↗

Surface contamination monitoring by the measurement of scattering distribution functions

This paper describes the use of Bidirectional Scattering Distribution Functions (BSDF) to quantify surface degradation, thus providing an effective method for contamination monitoring. This approach to contamination monitoring is based on the use of witness surfaces (mirrors or glass slides) located next to the critical surfaces. Contaminant accretion can be monitored during all phases of spacecraft fabrication, assembly, and testing. The method can be applied in other areas of contamination control such as monitoring of clean room environments. The BSDF can also prove extremely useful in establishing contamination control requirements and acceptability criteria. This paper describes the apparatus adopted to perform BSDF measurements and discusses some practical aspects of data collection. The results obtained in contamination monitoring programs performed at the NASA Goddard Space Flight Center are presented. Some possible new applications of this monitoring technique are also addressed.

Carosso, Paola A.↗

Measuring Bearing Wear Via Weight Loss

Wear in critical parts of bearings measured via amounts of weight lost during use. Technique applicable in general to bearings made of nonporous materials. Weight-loss measurements easier, faster, more precise, and less likely to damage measured parts. Weight-loss measurements performed in clean rooms and under constraint of extreme cleanliness for compatability with liquid oxygen.

Keba, John E.↗

Calculating Obscuration Ratios Of Contaminated Surfaces

Equations derived to estimate obscuration ratios of surfaces contaminated by particles. Ratio is fraction of surface area covered by particles. Useful as index of cleanliness in clean-room operations in manufacturing of semiconductor devices, magnetic recording media, optical devices, and pharmaceutical and biotechnological products.

Barengoltz, Jack B.↗

Robot design for a vacuum environment

The cleanliness requirements for many processing and manufacturing tasks are becoming ever stricter, resulting in a greater interest in the vacuum environment. Researchers discuss the importance of this special environment, and the development of robots which are physically and functionally suited to vacuum processing tasks. Work is in progress at the Center for robotic Systems in Microelectronics (CRSM) to provide a robot for the manufacture of a revolutionary new gyroscope in high vacuum. The need for vacuum in this and other processes is discussed as well as the requirements for a vacuum-compatible robot. Finally, researchers present details on work done at the CRSM to modify an existing clean-room compatible robot for use at high vacuum.

Belinski, S.↗

The Berkeley extreme ultraviolet calibration facility

The vacuum calibration facilities of the Space Sciences Laboratory, University of California at Berkeley are designed for the calibration and testing of EUV and FUV spaceborne instrumentation (spectral range 44-2500 A). The facility includes one large cylindrical vacuum chamber (3 x 5 m) containing two EUV collimators, and it is equipped with a 4-axis manipulator of angular-control resolution 1 arcsec for payloads weighing up to 500 kg. In addition, two smaller cylindrical chambers, each 0.9 x 1.2 m, are available for vacuum and thermal testing of UV detectors, filters, and space electronics hardware. All three chambers open into class-10,000 clean rooms, and all calibrations are referred to NBS secondary standards.

Welsh, Barry Y.↗

Real-time sensing of optical alignment

The Large Deployable Reflector and other future segmented optical systems may require autonomous, real-time alignment of their optical surfaces. Researchers have developed gratings located directly on a mirror surface to provide interferometric sensing of the location and figure of the mirror. The grating diffracts a small portion of the incident beam to a diffractive focus where the designed diagnostics can be performed. Mirrors with diffraction gratings were fabricated in two separate ways. The formation of a holographic grating over the entire surface of a mirror, thereby forming a Zone Plate Mirror (ZPM) is described. Researchers have also used computer-generated hologram (CGH) patches for alignment and figure sensing of mirrors. When appropriately illuminated, a grid of patches spread over a mirror segment will yield a grid of point images at a wavefront sensor, with the relative location of the points providing information on the figure and location of the mirror. A particular advantage of using the CGH approach is that the holographic patches can be computed, fabricated, and replicated on a mirror segment in a mass production 1-g clean room environment.

Stier, Mark T.↗

Effect of space environment on composite materials and thermal coatings (AO 138-9)

The results are presented of experiments located in one of FRECOPA canister on epoxy-matrix carbon fiber reinforced composite materials, adhesives, and thermal coatings. Only thermal coatings and some composite materials were exposed to direct space environment for the first year, while other materials (for mechanical and expansion tests) were located in the lower levels (subjected to only vacuum and thermal cycling). In order to assess the degradation of materials after space aging, reference specimens were stored in clean room for the duration of LDEF mission and tested at the same time as the aged specimens.

Parcelier, Michel↗

NASA Shuttle Logistics Depot (NSLD) - The application of ATE

The concept of the NASA Shuttle Logistics Depot (NSLD) developed for the Space Shuttle Orbiter Program is described. The function of the NSLD at Cape Canaveral is to perform the acceptance and diagnostic testing of the Shuttle's space-rated line-replaceable units and shop-replaceable units (SRUs). The NSLD includes a comprehensive electronic automatic test station, program development stations, and assorted manufacturing support equipment (including thermal and vibration test equipment, special test equipment, and a card SRU test system). The depot activities also include the establishment of the functions for manufacturing of mechanical parts, soldering, welding, painting, clean room operation, procurement, and subcontract management.

Simpkins, Lorenz G.↗