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Nonlinear combustion instability in liquid propellant rocket motors, and research on damping devices, reaction kinetics, and cold flow tests
Fluid dynamic pancake model and droplet evaporation and combustion analysis related to nonlinear combustion instability in liquid propellant rocket motors
An experimental program at Lewis Research Center investigates acoustical-mode combustion instability in liquid propellant rockets. One phase of this program is concerned with nitrogen tetroxide and a 50-50 fuel blend of hydrazine-UDMH. Effects on combustor stability and performance by variations in injection velocities, impingement angle and distance, amd thrust per element of triplet injectors were studied in a 10.77-inch- diameter cylindrical combustor at chamber pressures of 100 and 300 psia. Nominal thrust levels were 6700 and 20 000 pounds. Stability rating was accomplished by the use of various size RDX explosive charges to generate tangential pressure disturbances. The injection velocity effect correlated by using a ratio V(sub o)/V(sub f). Stability correlation with V(sub o)/V(sub f) resulted in a sharply humped curve with maximum stability at a ratio of 1.2. Performance decreased with increase in V(sub o)/V(sub f) after a maximum at 0.7, which agreed fairly well with the "uniform mixture ratio distribution" criteria of the Jet Propulsion Laboratory. Variation of impingement angle from 38 deg to 120 deg indicated that performance correlated with the absolute velocity ratio V(sub o)/V(sub f), but stability correlation appeared to be best with a velocity ratio using the radial component of the fuel injection velocity V(sub o)/V(sub fr). Impingement distances from 0.5 to 1.0 inch appeared to have only slight effect on stability and performance. Investigation of injector thrust per element for V(sub o)/V(sub fr) ranging from 0.8 to 2.8 yielded convex maxima curves. Acoustic liners were also tested to improve a liner design computer program, to obtain design criteria, and to develop flight-type liners. A marginally stable and spontaneously unstable combustor were used to evaluate linear configurations. All liners were effective in the marginally stable configuration, and only liners with large theoretical absorptivity were successful in the spontaneously unstable combustor.
Fluid dynamic model and diffusion-controlled flame analysis data on nonlinear combustion instability in liquid propellant rocket engines
Mathematical models for computer calculations of two dimensional hydrodynamic nonlinear combustion instability flow
Properly tuned Helmholtz resonator damping devices are an effective method for eliminating high frequency combustion instability in rocket engine thrust chambers. A program was implemented with the objective of extending Helmholtz resonator theory to thrust chamber conditions to establish a standard design procedure. By using systematic cold-flow testing and hot firings, empirical design equations were formulated. An effort is currently underway to extend the design theory to other types of acoustical damping devices such as quarter-wave tubes and slots.
The development of an analytical technique used in the solution of nonlinear velocity-sensitive combustion instability problems is presented. The Galerkin method was used and proved successful. The pressure wave forms exhibit a strong second harmonic distortion and a variety of behaviors are possible depending on the nature of the combustion process and the parametric values involved. A one dimensional model provides insight into the problem by allowing a comparison of Galerkin solutions with more exact finite difference computations.
High frequency nonlinear combustion instability in baffled annular liquid propellant rocket engines - Vol. 1
A simplified one-dimensional model of reactive flow is presented which captures features of aeropropulsion systems, including acoustically driven combustion instabilities. Although the resulting partial differential equations are one dimensional, they qualitatively describe observed phenomena, including, resonant frequencies and the admission of both steady and unsteady behavior. A number of simulations are shown which exhibit both steady and unsteady behavior, including flame migration and thermo acoustic instabilities. Finally, we present examples of unsteady flow resulting from fuel modulation.
NASA Lewis Research Center's Advanced Controls and Dynamics Technology Branch is investigating active control strategies to mitigate or eliminate the combustion instabilities prevalent in lean-burning, low-emission combustors. These instabilities result from coupling between the heat-release mechanisms of the burning process and the acoustic flow field of the combustor. Control design and implementation require a simulation capability that is both fast and accurate. It must capture the essential physics of the system, yet be as simple as possible. A quasi-one-dimensional, computational fluid dynamics (CFD) based simulation has been developed which may meet these requirements. The Euler equations of mass, momentum, and energy have been used, along with a single reactive species transport equation to simulate coupled thermoacoustic oscillations. A very simple numerical integration scheme was chosen to reduce computing time. Robust boundary condition procedures were incorporated to simulate various flow conditions (e.g., valves, open ends, and choked inflow) as well as to accommodate flow reversals that may arise during large flow-field oscillations. The accompanying figure shows a sample simulation result. A combustor with an open inlet, a choked outlet, and a large constriction approximately two thirds of the way down the length is shown. The middle plot shows normalized, time-averaged distributions of the relevant flow quantities, and the bottom plot illustrates the acoustic mode shape of the resulting thermoacoustic oscillation. For this simulation, the limit cycle peak-to-peak pressure fluctuations were 13 percent of the mean. The simulation used 100 numerical cells. The total normalized simulation time was 50 units (approximately 15 oscillations), which took 26 sec on a Sun Ultra2.
Considerable interest lies in the ability to characterize the onset of spontaneous instabilities within liquid propellant rocket engine (LPRE) combustion devices. Linear techniques, such as fast Fourier transforms, various correlation parameters, and critical damping parameters, have been used at great length for over fifty years. Recently, nonlinear time series methods have been applied to deduce information pertaining to instability incipiency hidden in seemingly stochastic combustion noise. A technique commonly used in biological sciences known as the Multifractal Detrended Fluctuation Analysis has been extended to the combustion dynamics field, and is introduced here as a data analysis approach complementary to linear ones. Advancing, a modified technique is leveraged to extract artifacts of impending combustion instability that present themselves a priori growth to limit cycle amplitudes. Analysis is demonstrated on data from J-2X gas generator testing during which a distinct spontaneous instability was observed. Comparisons are made to previous work wherein the data were characterized using linear approaches. Verification of the technique is performed by examining idealized signals and comparing two separate, independently developed tools.
During the hot-fire testing of a high-pressure fuel-rich LOX/RP-1 preburner, longitudinal mode combustion instabilities were observed. The experimental data showing how the instability varied with the chamber pressure, mixture ratio, chamber length and turbulence ring are given. Technical rationales are given for the test-to-test hardware configuration changes that eventually led to the stable result.
During the hot-fire testing of a high-pressure fuel-rich LOX/RP-1 preburner, longitudinal mode combustion instabilities were observed. This paper presents the experimental data showing how the instability varied with the chamber pressure, mixture ratio, chamber length and turbulence ring. Technical rationales are given for the test-to-test hardware configuration changes that eventually led to the stable result.
The relationships among excursions of mean chamber pressure, high frequency pressure oscillations and accelerations associated with tangential mode combustion instability are considered. A data reduction procedure was devised to utilize the precise pressure time data as input to a numerical solution of the chamber mass balance relationships. The results indicate that both elevated burning rate induced by the tangential wave motions and variable nozzle blockage due to passage of vortical flow through the nozzle throat must act together to generate the large mean pressure peaks observed in the tests. There is strong correlation between the amplitude of wave motions and the level of mean pressure rise. Evidence for the presence of traveling tangential waves at the time of the D.C. shift was found by use of dual Kistler pressure transducers mounted at the head end of the burner. A very unusual frequency history was found to accompany the high amplitude disturbances. This was consistent from test to test and may represent an additional source of information regarding the complicated flow combustion interactions within the propellant burning zone.
During the shutdown of the space shuttle main engine, oxygen flow is shut off from the fuel preburner and helium is used to push the residual oxygen into the combustion chamber. During this process a low frequency combustion instability, or chug, occurs. This chug has resulted in damage to the engine's augmented spark igniter due to backflow of the contents of the preburner combustion chamber into the oxidizer feed system. To determine possible causes and fixes for the chug, the fuel preburner was modeled as a heterogeneous stirred tank combustion chamber, a variable mass flow rate oxidizer feed system, a constant mass flow rate fuel feed system and an exit turbine. Within the combustion chamber gases were assumed perfectly mixed. To account for liquid in the combustion chamber, a uniform droplet distribution was assumed to exist in the chamber, with mean droplet diameter determined from an empirical relation. A computer program was written to integrate the resulting differential equations. Because chamber contents were assumed perfectly mixed, the fuel preburner model erroneously predicted that combustion would not take place during shutdown. The combustion rate model was modified to assume that all liquid oxygen that vaporized instantaneously combusted with fuel. Using this combustion model, the effect of engine parameters on chamber pressure oscillations during the SSME shutdown was calculated.
A method involving approximate modal analysis using the Galerkin method followed by an approximate solution of the resulting modal-amplitude equations by the two-variable perturbation method (method of multiple scales) is applied to two problems of pressure-sensitive nonlinear combustion instability in liquid-fuel rocket motors. One problem exhibits self-coupled instability while the other exhibits mode-coupled instability. In both cases it is possible to carry out the entire linear stability analysis and significant portions of the nonlinear stability analysis in closed form. In the problem of self-coupled instability the nonlinear stability boundary and approximate forms of the limit-cycle amplitudes and growth and decay rates are determined in closed form while the exact limit-cycle amplitudes and growth and decay rates are found numerically. In the problem of mode-coupled instability the limit-cycle amplitudes are found in closed form while the growth and decay rates are found numerically. The behavior of the solutions found by the perturbation method are in agreement with solutions obtained using complex numerical methods.
It is well known that under some operating conditions, rocket engines (using solid or liquid fuels) exhibit unstable modes of operation that can lead to engine malfunction and shutdown. The sources of these instabilities are diverse and are dependent on fuel, chamber geometry and various upstream sources such as pumps, valves and injection mechanism. It is believed that combustion-acoustic instabilities occur when the acoustic energy increase due to the unsteady heat release of the flame is greater than the losses of acoustic energy from the system [1, 2]. Giammar and Putnam [3] performed a comprehensive study of noise generated by gasfired industrial burners and made several key observations; flow noise was sometimes more intense than combustion roar, which tended to have a characteristic frequency spectrum. Turbulence was amplified by the flame. The noise power varied directly with combustion intensity and also with the product of pressure drop and heat release rate. Karchmer [4] correlated the noise emitted from a turbofan jet engine with that in the combustion chamber. This is important, since it quantified how much of the noise from an engine originates in the combustor. A physical interpretation of the interchange of energy between sound waves and unsteady heat release rates was given by Rayleigh [5] for inviscid, linear perturbations. Bloxidge et al [6] extended Rayleigh s criterion to describe the interaction of unsteady combustion with one-dimensional acoustic waves in a duct. Solutions to the mass, momentum and energy conservation equations in the pre- and post-flame zones were matched by making several assumptions about the combustion process. They concluded that changes in boundary conditions affect the energy balance of acoustic waves in the combustor. Abouseif et al [7] also solved the one-dimensional flow equations, but they used a onestep reaction to evaluate the unsteady heat release rate by relating it to temperature and velocity perturbations. Their analysis showed that oscillations arise from coupling between entropy waves produced at the flame and pressure waves originating from the nozzle. Yang and Culick [8] assumed a thin flame sheet, which is distorted by velocity and pressure oscillations. Conservation equations were expressed in integral form and solutions for the acoustic wave equations and complex frequencies were obtained. The imaginary part of the frequency indicated stability regions of the flame. Activation energy asymptotics together with a one-step reaction were used by McIntosh [9] to study the effects of acoustic forcing and feedback on unsteady, one-dimensional flames. He found that the flame stability was altered by the upstream acoustic feedback. Shyy et al [10] used a high-accuracy TVD scheme to simulate unsteady, one-dimensional longitudinal, combustion instabilities. However, numerical diffusion was not completely eliminated. Recently, Prasad [11] investigated numerically the interactions of pressure perturbations with premixed flames. He used complex chemistry to study responses of pressure perturbations in one-dimensional combustors. His results indicated that reflected and transmitted waves differed significantly from incident waves.
A new fully implicit, time accurate algorithm suitable for chemically reacting, viscous flows in the transonic-to-hypersonic regime is described. The method is based on a class of Total Variation Diminishing (TVD) schemes and uses successive Gauss-Siedel relaxation sweeps. The inversion of large matrices is avoided by partitioning the system into reacting and nonreacting parts, but still maintaining a fully coupled interaction. As a result, the matrices that have to be inverted are of the same size as those obtained with the commonly used point implicit methods. In this paper we illustrate the applicability of the new algorithm to hypervelocity unsteady combustion applications. We present a series of numerical simulations of the periodic combustion instabilities observed in ballistic-range experiments of blunt projectiles flying at subdetonative speeds through hydrogen-air mixtures. The computed frequencies of oscillation are in excellent agreement with experimental data.