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At least 127 records · Page 7

Accelerated crack growth, residual stress, and a cracked zinc coated pressure shell

During a partial inspection of a 42 year old, operating, pressurized wind tunnel at NASA-Ames Research Center, a surface connected defect 114 in. long having an indicated depth of a 0.7 in. was detected. The pressure shell, constructed of a medium carbon steel, contains approximately 10 miles of welds and is cooled by flowing water over its zinc coated external surface. Metallurgical and fractographic analysis showed that the actual detect was 1.7 in. deep, and originated from an area of lack of weld penetration. Crack growth studies were performed on the shell material in the laboratory under various loading rates, hold times, and R-ratios with a simulated shell environment. The combination of zinc, water with electrolyte, and steel formed an electrolytic cell which resulted in an increase in cyclic crack growth rate by as much as 500 times over that observed in air. It was concluded that slow crack growth occurred in the pressure shell by a combination of stress corrosion cracking due to the welding residual stress and corrosion fatigue due to the cyclic operating stress.

Dittman, Daniel L.↗

The influence of crack closure on fatigue crack growth thresholds in 2024-T3 aluminum alloy

Crack opening loads were determined in load-shedding fatigue crack growth threshold tests on 2024-T3 aluminum alloy at stress ratios R of -2, -1, 0, 0.33, 0.5, and 0.7. The effects of load-shedding procedure and rate were investigated. Values of threshold Delta-K were found to vary significantly with R, whereas values of threshold effective Delta-K did not. That is, the variation of threshold Delta-K with R was almost completely explained by accounting for the measured variation in crack opening load behavior with R. The load-shedding guidelines of ASTM Test Method for Measurement of Fatigue Crack Growth (E 647) produced a threshold Delta-K value for R = 0.7 that was in agreement with the value determined using a procedure that should minimize closure effects. At both R = 0 and R = 0.7, high load-shedding rates produced high values of threshold Delta-K caused by large closure effects.

Phillips, Edward P.↗

Slow Crack Growth of Brittle Materials With Exponential Crack-Velocity Formulation: Constant Stress Rate Experiments - Part 2

The previously determined life prediction analysis based on an exponential crack-velocity formulation was examined using a variety of experimental data on glass and advanced structural ceramics in constant stress rate and preload testing at ambient and elevated temperatures. The data fit to the relation of strength versus the log of the stress rate was very reasonable for most of the materials. Also, the preloading technique was determined equally applicable to the case of slow-crack-growth (SCG) parameter n greater than 30 for both the power-law and exponential formulations. The major limitation in the exponential crack-velocity formulation, however, was that the inert strength of a material must be known a priori to evaluate the important SCG parameter n, a significant drawback as compared with the conventional power-law crack-velocity formulation.

Choi, Sung R.↗

Slow Crack Growth of Brittle Materials With Exponential Crack-Velocity Formulation: Constant Stress and Cyclic Stress Experiments - Part 3

The previously determined life prediction analysis based on an exponential crack-velocity formulation was examined using a variety of experimental data on advanced structural ceramics tested under constant stress and cyclic stress loading at ambient and elevated temperatures. The data fit to the relation between the time to failure and applied stress (or maximum applied stress in cyclic loading) was very reasonable for most of the materials studied. It was also found that life prediction for cyclic stress loading from data of constant stress loading in the exponential formulation was in good agreement with the experimental data, resulting in a similar degree of accuracy as compared with the power-law formulation. The major limitation in the exponential crack-velocity formulation, however, was that the inert strength of a material must be known a priori to evaluate the important slow-crack-growth (SCG) parameter n, a significant drawback as compared with the conventional power-law crack-velocity formulation.

Choi, Sung R.↗

Effect of Overaging on Fatigue Crack Propagation and Stress Corrosion Cracking Behaviors of an Al-Zn-Mg-Cu Alloy Thick Plate

The fatigue property as well as stress corrosion cracking (SCC) resistance of an Al-Zn-Mg-Cu alloy thick plate in peak-aged and overaged tempers (T7351 and T7651) is systematically investigated by fatigue crack propagation (FCP) test and slow strain rate test (SSRT). Microstructural characterization is examined by transmission electron microscopy and scanning electron microscopy. Results reveal that the T7351 alloy has lower strength but higher electrical conductivity as compared to T7651 alloy. The FCP resistance of T7351 alloy is superior to that of the T7651 alloy due to the coarser precipitates in the highly overaged alloy in which the strain localization is reduced by promoting homogeneous slip. In addition, the SSRT test suggests a higher SCC resistance in T7351 alloy. The enhanced SCC resistance is found to depend on grain boundary precipitate characteristics and crack propagation resistance of the alloys.

36 MATERIALS SCIENCE↗

Development of chloride-induced corrosion in pre-cracked RC beams under sustained loading: Effect of load-induced cracks, concrete cover, and exposure conditions

This paper deals with corrosion initiation and propagation in pre-cracked reinforced concrete beams under sustained loading during exposure to a chloride environment. Specimen beams that were cast in 2010 were compared to specimens cast in 1984. The only differences between the two sets of beams were the casting direction in relation to tensile reinforcement and the exposure conditions in the salt-fog chamber. The cracking maps, corrosion maps, chloride profiles, and cross-sectional loss of one group of two beams cast in 2010 were studied and their calculated corrosion rates were compared to that of beams cast in 1984 in order to investigate the factors influencing the natural corrosion process. Experimental results show that, after rapid initiation of corrosion at the crack tip, the corrosion process practically halted and the time elapsing before corrosion resumed depended on the exposure conditions and cover depth.

36 MATERIALS SCIENCE↗

A local crack-tracking strategy to model three-dimensional crack propagation with embedded methods

We develop a local, implicit crack tracking approach to propagate embedded failure surfaces in three-dimensions. We build on the global crack-tracking strategy of Oliver et al. (Int J. Numer. Anal. Meth. Geomech., 2004; 28:609–632) that tracks all potential failure surfaces in a problem at once by solving a Laplace equation with anisotropic conductivity. We discuss important modifications to this algorithm with a particular emphasis on the effect of the Dirichlet boundary conditions for the Laplace equation on the resultant crack path. Algorithmic and implementational details of the proposed method are provided. Finally, several three-dimensional benchmark problems are studied and results are compared with available literature. Lastly, the results indicate that the proposed method addresses pathological cases, exhibits better behavior in the presence of closely interacting fractures, and provides a viable strategy to robustly evolve embedded failure surfaces in 3D.

3D fracture↗

The effect of pre-stress cycles on fatigue crack growth - An analysis of crack growth mechanism

Cyclic prestress increases subsequent fatigue crack growth rate in 2024-T351 aluminum alloy. This increase in growth rate, caused by the prestress, and the increased rate, caused by temper embrittlement as observed by Ritchie and Knott (1973), cannot be explained by the crack tip blunting model alone. Each fatigue crack increment consists of two components, a brittle and a ductile component. They are controlled by the ductility of the material and its cyclic yield strength, respectively.

Kang, T. S.↗

Influence of fatigue crack wake length and state of stress on crack closure

The location of crack closure with respect to crack wake and specimen thickness under different loading conditions was determined. The rate of increase of K sub CL in the crack wake was found to be significantly higher for plasticity induced closure in comparison to roughness induced closure. Roughness induced closure was uniform throughout the thickness of the specimen while plasticity induced closure levels were 50 percent higher in the near surface region than in the midthickness. The influence of state of stress on low-high load interaction effects was also examined. Load interaction effects differed depending upon the state of stress and were explained in terms of delta K sub eff.

Telesman, J.↗

Automatic crack growth tracking of bimaterial interface cracks

The propagation process of an interfacial crack in composite material is studied using the modified maximum dilatational strain energy density criterion, NT-criterion. Some necessary assumptions have been adopted to facilitate the use of the NT-criterion in this case. The stress intensity factors at the crack tip are extracted from the complex displacement field and finite element results. A simple algorithm for automatic crack propagation is presented with an illustrative example.

Yehia, Nabil A. B.↗

Influence of fatigue crack wake length and state of stress on crack closure

The location of crack closure with respect to crack wake and specimen thickness under different loading conditions was determined. The rate of increase of K sub CL in the crack wake was found to be significantly higher for plasticity induced closure in comparison to roughness induced closure. Roughness induced closure was uniform throughout the thickness of the specimen while plasticity induced closure levels were 50 percent higher in the near surface region than in the midthickness. The influence of state of stress on low-high load interaction effects was also examined. Load interaction effects differed depending upon the state of stress and were explained in terms of delta K sub eff.

Telesman, Jack↗

Effect of vanadium oxide addition on thermomechanical behaviors of borosilicate glasses: Toward development of high crack resistant glasses for nuclear waste disposal

The effect of of V2O5 additions (up to 8 mol%) on the physical properties (e.g., density, glass transition temperature and refractive indices) and mechanical behaviors (e.g., hardness, fracture toughness, elastic modulus) of a soda-lime borosilicate glass with a composition of 60.2SiO(2)-16.0B(2)O(3)-12.6Na(2)O-3.8Al(2)O(3)-5.7CaO-1.7ZrO(2) (mol%) have been investigated systematically. It was found that introducing V2O5 decreases the glass transition temperature and hardness while increases the refractive index and crack initiation load. Composition-property relationships, especially on mechanical properties, were examined in order to provide insights for the development of new glass materials with outstanding mechanical properties. The results show that V2O5 can be a glass component for engineering and insuring high crack resistant glasses and glasses with long-term stability. Additionally, elastic properties as a function of temperature were studied using Brillouin light scattering and temperature-independent elastic moduli behaviors were observed.

Lu, Xiaonan↗