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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

NASA Johnson Space Center Mini AERCam texting with the GSS6560

GPS based programs at NASA-JSC are enumerated on page 1: Several Detailed Test Objectives (DTOs) flown on STS missions featuring GPS are the primary focus of the DTO: GANE on STS-77, RGPS RME on STS-80, ARPK on STS-84 & STS-86, SIGI DTOs on STS-88, STS-101 (SOAR and STS-108 (CRV); Shuttle program switching to GPS receivers for navigation sensor; International Space Station baselined with GPS based navigation and attitude determination. Operational since 2002; Crew return vehicle features GPS based navigation; Mini Autonomous Extravehicular Robotic Camera (AERCam) relies on precise real-time relative GPS for relative navigation. Shuttle GPS testing is narrated in page 2.

Cryan, Scott P.↗

Low Velocity Airdrop Tests of an X-38 Backup Parachute Design

The NASA Johnson Space Center's X-38 program designed a new backup parachute system to recover the 25,000 lb X-38 prototype for the Crew Return Vehicle spacecraft. Due to weight and cost constraints, the main backup parachute design incorporated rapid and low cost fabrication techniques using off-the-shelf materials. Near the vent, the canopy was constructed of continuous ribbons, to provide more damage tolerance. The remainder of the canopy was a constructed with a continuous ringslot design. After cancellation of the X-38 program, the parachute design was resized, built, and drop tested for Natick Soldiers Center's Low Velocity Air Drop (LVAD) program to deliver cargo loads up to 22,000 lbs from altitudes as low as 500 feet above the ground. Drop tests results showed that the 500-foot LVAD parachute deployment conditions cause severe skirt inversion and inflation problems for large parachutes. The bag strip occurred at a high angle of attack, causing skirt inversion before the parachute could inflate. The addition of a short reefing line prevented the skirt inversion. Using a lower porosity in the vent area, than is normally used in large parachutes, improved inflation. The drop testing demonstrated that the parachute design could be refined to meet the requirements for the 500-foot LVAD mission.

Stein, Jenny M.↗

270V Battery Using COTS NiCd Cells For Manned Spacecraft

A high power (>35 kW at 215V), low capacity (5.2 Ah), and compact (45L) NiCd battery was developed for the X-38 Crew Return Vehicle (CRV), which is an experimental version of the lifeboat for the International Space Station (ISS). A simple design and innovative approach using a commercial-off-the-shelf (COTS) NiCd cell design enabled the design, qualification, and production of 4 flight units of this highly reliable and safe spacecraft battery to be achieved rapidly (2 years) and cheaply ($13M).

Darcy, Eric↗

The Analysis and Modeling of the Deployment of NASA's X-38 Parafoil

NASA is currently working on developing the X-38 Crew Return Vehicle for the Internati6nal Space Station (ISS). The aerodynamics of the X-38 and its enormous 7500 square ft parafoil are extremeJy complicated and must be understood and modeled accurately before the vehicle is actually used for human space flight. A large amount of analysis has been performed on the steady state regions of the flight profile when the parafoil is already open. However, the deployment region of the flight profile has not been analyzed in much depth and is a particularly complicated dynamic flight period. During deployment, the X-38 system has its parafoil open up to its full area in five stages over a period of 20-30 seconds. The vehicle transitions from angles of attack around 90 deg to 0 deg in about two seconds and is extremely dynamic. This paper will detail the analysis work done to generate accurate flight profile characteristics of the deployment from flight data from vehicle test drops. Additionally, a computer simulation tool for steady state flight was modified to analyze and model the parafoil deployment. Eventually, a computer model was produced that generated accurate representations of the parafoil deployment dynamics for the vehicle test drops to date.

Ranier, Chris↗

Testing Status of the X-38 Large Parafoil Autonomous GN and C System

This paper shall review the status, progress and results made in testing of the GN&C software and supporting avionics designed for the control of a large parafoil in support of the X-38 Program. This will include a high level overview of the GN&C design selected for use on the X-38 orbital return test article, as well as an overview of the requirements and test objectives for the parafoil flight portion of the orbital return flight, and of the testing results to date. These flight objectives will be mapped into flight and ground testing requirements and test beds currently in use by the X-38 Program, building sufficient confidence in the selected parafoil GN&C system, in order to proceed with the flight of the orbital test article. The X-38 Program itself is a NASA led technology development and demonstration program with its premier goal being the development and orbital return flight test of an emergency Crew Return Vehicle (CRV) prototype for the International Space Station.

Strahan, Alan↗

NASA Johnson Space Center: Mini AERCam Testing with GSS6560

This slide presentation reviews the testing of the Miniature Autonomous Extravehicular Robotic Camera (Mini AERCam) with the GPS/SBAS simulation system, GSS6560. There is a listing of several GPS based programs at NASA Johnson, including the testing of Shuttle testing of the GPS system. Including information about Space Integrated GPS/INS (SIGI) testing. There is also information about the standalone ISS SIGI test,and testing of the SIGI for the Crew Return Vehicle. The Mini AERCam is a small, free-flying camera for remote inspections of the ISS, it uses precise relative navigation with differential carrier phase GPS to provide situational awareness to operators. The closed loop orbital testing with and without the use of the GSS6550 system of the Mini AERCam system is reviewed.

Cryant, Scott P.↗

Advanced Docking System With Magnetic Initial Capture

An advanced docking system is undergoing development to enable softer, safer docking than was possible when using prior docking systems. This system is intended for original use in docking of visiting spacecraft and berthing the Crew Return Vehicle at the International Space Station (ISS). The system could also be adapted to a variety of other uses in outer space and on Earth, including mating submersible vehicles, assembling structures, and robotic berthing/handling of payloads and cargo. Heretofore, two large spacecraft have been docked by causing the spacecraft to approach each other at a speed sufficient to activate capture latches - a procedure that results in large docking loads and is made more difficult because of the speed. The basic design and mode of operation of the present advanced docking system would eliminate the need to rely on speed of approach to activate capture latches, thereby making it possible to reduce approach speed and thus docking loads substantially. The system would comprise an active subsystem on one spacecraft and a passive subsystem on another spacecraft with which the active subsystem will be docked. The passive subsystem would include an extensible ring containing magnetic striker plates and guide petals. The active subsystem would include mating guide petals and electromagnets containing limit switches and would be arranged to mate with the magnetic striker plates and guide petals of the passive assembly. The electromagnets would be carried on (but not rigidly attached to) a structural ring that would be instrumented with load sensors. The outputs of the sensors would be sent, along with position information, as feedback to an electronic control subsystem. The system would also include electromechanical actuators that would extend or retract the ring upon command by the control subsystem.

Lewis, James L.↗

Crew Exploration Vehicle Ascent Abort Overview

One of the primary design drivers for NASA's Crew Exploration Vehicle (CEV) is to ensure crew safety. Aborts during the critical ascent flight phase require the design and operation of CEV systems to escape from the Crew Launch Vehicle and return the crew safely to the Earth. To accomplish this requirement of continuous abort coverage, CEV ascent abort modes are being designed and analyzed to accommodate the velocity, altitude, atmospheric, and vehicle configuration changes that occur during ascent. The analysis involves an evaluation of the feasibility and survivability of each abort mode and an assessment of the abort mode coverage. These studies and design trades are being conducted so that more informed decisions can be made regarding the vehicle abort requirements, design, and operation. This paper presents an overview of the CEV, driving requirements for abort scenarios, and an overview of current ascent abort modes. Example analysis results are then discussed. Finally, future areas for abort analysis are addressed.

Davidson, John B., Jr.↗

Human Mars Mission: Transportation Assessment

The first Human Mars Mission is being projected to take place during the 2011 and 2013 / 2014 Mars opportunities. Two cargo flights will leave for Mars during the first opportunity, one to Mars orbit and the second to the surface, to prepare the descent transportation, landing site reconnaissance, and ascent vehicle and propellant for the crew arriving during the following opportunity. Each trans-Mars injection (TMI) stack will consist of a payload portion (currently coming in at 60 to 84 metric tonnes) and a TMI propulsion stage (currently coming in at 68-156 mt loaded with propellant) for performing the departure ΔVs for the appropriate Mars trajectories. Three different options are being considered for the system(s) that will comprise the TMI stage for each stack and will perform ΔVs that range from 848 meters/second (m/sec) to 4232 m/sec as required by the trajectory (with gravity losses and various performance margins included). Liquid oxygen (LOx) / liquid hydrogen (LH 2 ) and LOx / liquid methane (LCH 4 ) are the propellant options for other transportation elements utilized for descent, ascent, and trans-Earth injection (TEI) in these Mars architectures. This paper will discuss the current applications of the necessary transportation stages to a human Mars mission and project the implications these various options have on an exploration visit to Mars.

Mars Missions↗

Aerodynamic characteristics of proposed assured crew return capability (ACRC) configurations

The aerodynamic characteristics of seven reentry configurations suggested as possible candidate vehicles to return crew members from the U.S. Space Station Freedom to earth has been reviewed. The shapes varied from those capable of purely ballistic entry to those capable of gliding entry and fromk parachute landing to conventional landing. Data were obtained from existing (published and unpublished) sources and from recent wind tunnel tests. The lifting concepts are more versatile and satisfy all the mission requirements. Two of the lifting shapes studied appear promising - a lifting body and a deployable wing concept. The choice of an ACRC concept, however, will be made after all factors involving transportation from earth to orbit and back to earth again have been weighed.

Ware, George M.↗

Orion Crew Exploration Vehicle Launch Abort System Guidance and Control Analysis Overview

Aborts during the critical ascent flight phase require the design and operation of Orion Crew Exploration Vehicle (CEV) systems to escape from the Crew Launch Vehicle (CLV) and return the crew safely to the Earth. To accomplish this requirement of continuous abort coverage, CEV ascent abort modes are being designed and analyzed to accommodate the velocity, altitude, atmospheric, and vehicle configuration changes that occur during ascent. Aborts from the launch pad to early in the flight of the CLV second stage are performed using the Launch Abort System (LAS). During this type of abort, the LAS Abort Motor is used to pull the Crew Module (CM) safely away from the CLV and Service Module (SM). LAS abort guidance and control studies and design trades are being conducted so that more informed decisions can be made regarding the vehicle abort requirements, design, and operation. This paper presents an overview of the Orion CEV, an overview of the LAS ascent abort mode, and a summary of key LAS abort analysis methods and results.

Davidson, John B.↗

From Exploration Flight Test-1 to Artemis II--A NASA Langley's Orion Aerosciences Overview

The Orion Aerosciences program at NASA Langley has played a central role in advancing the aerodynamic and aeroheating prediction capabilities required for the Orion crew vehicle’s return from deep space. This presentation provides a technical overview of aerosciences contributions spanning Exploration Flight Test-1 (EFT-1), Artemis I, and the ongoing post-flight analysis of Artemis II. EFT-1 provided the first high-energy entry dataset for Orion, enabling critical validation of aerodynamic force and moment predictions, static and dynamic stability characteristics, and aeroheating environments at relevant flight Mach and Reynolds numbers. Flight-derived pressure data were used to refine the Flush Air Data System (FADS) methodology for atmospheric density reconstruction and to improve Best Estimated Trajectory (BET) solutions. The EFT-1 data also offered key insights into heat shield performance, including char layer recession, in-depth thermal response, and material retention behavior under flight conditions, informing updates to both thermal response models and uncertainty quantification practices. Building on EFT-1, Artemis I extended the database to true lunar-return conditions. Observations of heat shield performance, including localized char loss, bondline response, and recession variability, provided an unprecedented opportunity to reassess Thermal Protection System (TPS) and aeroheating modeling assumptions. Aerodynamic reconstruction efforts incorporated improved FADS calibration, enhanced atmospheric modeling, and refined force and moment databases to reduce trajectory and load uncertainties. Aeroheating comparisons between pre-flight predictions and flight data enabled targeted model updates, particularly in transitional flow environments and wake heating regions. For Artemis II, these lessons were systematically incorporated into the pre-flight prediction process. Updates included refined aerodynamic databases anchored to flight-validated corrections, improved density estimation and BET methodologies using enhanced database interpolation algorithm and FADS modeling, and revised aeroheating design environments informed by Artemis I material response observations. By the time of the workshop, Artemis II post-flight analysis will be underway, and preliminary findings will be presented where available, including early comparisons of aerodynamic reconstruction, atmospheric density estimation, and thermal protection system performance relative to updated predictions. Collectively, this body of work is a testament to the dedicated and multidisciplinary team whose sustained efforts have contributed to the program’s success and to the progressive maturation of Orion aerosciences modeling through numerical modeling, ground and flight data assimilation. The integrated advancement of aerodynamics, trajectory reconstruction, FADS-based density estimation, and aeroheating analysis has reduced predictive uncertainty and strengthened confidence for future crewed lunar and deep-space missions.

Orion↗

NASA Ares I Launch Vehicle Roll and Reaction Control Systems Lessons Learned

On April 15, 2010 President Barak Obama made the official announcement that the Constellation Program, which included the Ares I launch vehicle, would be canceled. NASA s Ares I launch vehicle was being designed to launch the Orion Crew Exploration Vehicle, returning humans to the moon, Mars, and beyond. It consisted of a First Stage (FS) five segment solid rocket booster and a liquid J-2X Upper Stage (US) engine. Roll control for the FS was planned to be handled by a dedicated Roll Control System (RoCS), located on the connecting interstage. Induced yaw or pitch moments experienced during FS ascent would have been handled by vectoring of the booster nozzle. After FS booster separation, the US Reaction Control System (ReCS) would have provided the US Element with three degrees of freedom control as needed. The lessons learned documented in this paper will be focused on the technical designs and producibility of both systems along with the partnership between NASA and Boeing, who was on contract to build the Ares I US Element, which included the FS RoCS and US ReCS. In regards to partnership, focus will be placed on integration along with technical work accomplished by Boeing with special emphasis on each task order. In summary, this paper attempts to capture key lessons learned that should be helpful in the development of future launch vehicle RCS designs.

Butt, Adam↗

Best Practices from the Design and Development of the Ares I Launch Vehicle Roll and Reaction Control Systems

On April 15, 2010 President Barak Obama made the official announcement that the Constellation Program, which included the Ares I launch vehicle, would be canceled. NASA s Ares I launch vehicle was being designed to launch the Orion Crew Exploration Vehicle, returning humans to the moon, Mars, and beyond. It consisted of a First Stage (FS) five segment solid rocket booster and a liquid J-2X Upper Stage (US) engine. Roll control for the FS was planned to be handled by a dedicated Roll Control System (RoCS), located on the connecting interstage. Induced yaw or pitch moments experienced during FS ascent would have been handled by vectoring of the booster nozzle. After FS booster separation, the US Reaction Control System (ReCS) would have provided the US Element with three degrees of freedom control as needed. The best practices documented in this paper will be focused on the technical designs and producibility of both systems along with the partnership between NASA and Boeing, who was on contract to build the Ares I US Element, which included the FS RoCS and US ReCS. In regards to partnership, focus will be placed on integration along with technical work accomplished by Boeing. This will include detailed emphasis on task orders developed between NASA and Boeing that were used to direct specific work that needed to be accomplished. In summary, this paper attempts to capture key best practices that should be helpful in the development of future launch vehicle and spacecraft RCS designs.

Butt, Adam↗

Optical Navigation for the Orion Vehicle

The Orion vehicle is being designed to provide nominal crew transport to the lunar transportation stack in low Earth orbit, crew abort prior during transit to the moon, and crew return to Earth once lunar orbit is achieved. One of the design requirements levied on the Orion vehicle is the ability to return to the vehicle and crew to Earth in the case of loss of communications and command with the Mission Control Center. Central to fulfilling this requirement, is the ability of Orion to navigate autonomously. In low-Earth orbit, this may be solved with the use of GPS, but in cis-lunar and lunar orbit this requires optical navigation. This paper documents the preliminary analyses performed by members of the Orion Orbit GN&C System team.

Crain, Timothy↗

Earth Return Aerocapture for the TransHab/Ellipsled Vehicle

The current architecture being considered by NASA for a human Mars mission involves the use of an aerocapture procedure at Mars arrival and possibly upon Earth return. This technique would be used to decelerate the vehicles and insert them into their desired target orbits, thereby eliminating the need for propulsive orbital insertions. The crew may make the interplanetary journey in a large, inflatable habitat known as the TransHab. It has been proposed that upon Earth return, this habitat be captured into orbit for use on subsequent missions. In this case, the TransHab would be complimented with an aeroshell, which would protect it from heating during the atmospheric entry and provide the vehicle with aerodynamic lift. The aeroshell has been dubbed the "Ellipsled" because of its characteristic shape. This paper reports the results of a preliminary study of the aerocapture of the TransHab/Ellipsled vehicle upon Earth return. Undershoot and overshoot boundaries have been determined for a range of entry velocities, and the effects of variations in the atmospheric density profile, the vehicle deceleration limit, the maximum vehicle roll rate, the target orbit, and the vehicle ballistic coefficient have been examined. A simple, 180 degree roll maneuver was implemented in the undershoot trajectories to target the desired 407 km circular Earth orbit. A three-roll sequence was developed to target not only a specific orbital energy, but also a particular inclination, thereby decreasing propulsive inclination changes and post-aerocapture delta-V requirements. Results show that the TransHab/Ellipsled vehicle has a nominal corridor width of at least 0.7 degrees for entry speeds up to 14.0 km/s. Most trajectories were simulated using continuum flow aerodynamics, but the impact of high-altitude viscous effects was evaluated and found to be minimal. In addition, entry corridor comparisons have been made between the TransHab/Ellipsled and a modified Apollo capsule which is also being considered as the crew return vehicle; because of its slightly higher lift-to-drag ratio, the TransHab has a modest advantage with regard to corridor width. Stagnation-point heating rates and integrated heat loads were determined for a range of vehicle ballistic coefficients and entry velocities.

Muth, W. D.↗

Orbiter Window Hypervelocity Impact Strength Evaluation

When the Space Shuttle Orbiter incurs damage on its windowpane during flight from particles traveling at hypervelocity speeds, it produces a distinctive damage that reduces the overall strength of the pane. This damage has the potential to increase the risk associated with a safe return to Earth. Engineers at Boeing and NASA/JSC are called to Mission Control to evaluate the damage and provide an assessment on the risk to the crew. Historically, damages like these were categorized as "accepted risk" associated with manned spaceflight, and as long as the glass was intact, engineers gave a "go ahead" for entry for the Orbiter. Since the Columbia accident, managers have given more scrutiny to these assessments, and this has caused the Orbiter window engineers to capitalize on new methods of assessments for these damages. This presentation will describe the original methodology that was used to asses the damages, and introduce a philosophy new to the Shuttle program for assessing structural damage, reliability/risk-based engineering. The presentation will also present a new, recently adopted method for assessing the damage and providing management with a reasonable assessment on the realities of the risk to the crew and vehicle for return.

Estes, Lynda R.↗

Advanced High-Temperature Seal Development at NASA

NASA Glenn Research Center is developing advanced seals to meet the demands of next generation aircraft and rocket propulsion systems. Dr. Steinetz will summarize NASA Glenn's efforts of developing seals that can operate from ambient through rocket exhaust temperatures (> 2000 F) without cooling and summarize the extensive test capability used to qualify seal performances under these extreme conditions. NASA programs benefiting from this research, that will be reviewed, include advanced commercial and military aircraft, the Space Shuttle, the Space Station Emergency Crew Return X-Vehicle, and futuristic reusable launch vehicles. Though the seal technology is being developed for NASA and military programs, there are many commercial and industrial spin-off applications.

Steinetz, Bruce M.↗