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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Enabling Propulsion Materials (EPM) Structural Component Successfully Tested Under Pseudo-Operating Conditions

A fabrication feasibility demonstration component for the Enabling Propulsion Materials (EPM) program was evaluated under prototypical engine loading conditions at the Structural Benchmark Test Facility at the NASA Lewis Research Center. The purpose for this test was to verify EPM casting, joining, coating, and life-prediction methods. Electron beam welding techniques developed in the EPM program were used to join two large superalloy cast sections of an exhaust nozzle flap to fabricate the demonstration component. After the joints were inspected, the component was coated with an oxidation-resistant barrier coating and was sent to Lewis for testing. The special test fixture shown in the photo (the Structural Benchmark Test Facility) was designed and built at Lewis to produce a biaxial bending condition similar to the loading condition this part would encounter during engine operation. Several finite element analyses were conducted to validate the mechanical test method. A floating furnace was then designed to provide prototypical thermal profiles in the component. An isothermal low-cycle fatigue test was used to evaluate the component at a cyclic load of 13 kN (maximum) to 1 kN (minimum) at a frequency of 1 Hz. Component failure was defined as a 30-percent increase in the component's compliance. On the basis of this definition, the low-cycle fatigue life of this component would be 35,000 cycles.

Bartolotta, Paul A.↗

PCP consensus protein/peptide alphavirus antigens stimulate broad spectrum neutralizing antibodies

Vaccines based on proteins and peptides may be safer and if calculated based on many sequences, more broad-spectrum than those designed based on single strains. Physicochemical Property Consensus (PCP con ) alphavirus (AV) antigens from the B-domain of the E2 envelope protein were designed, synthesized recombinantly and shown to be immunogenic (i.e. sera after inoculation detected the antigen in dotspots and ELISA). Antibodies in sera after inoculation with B-region antigens based on individual AV species (eastern or Venezuelan equine encephalitis (EEEV con , VEEV con ), or chikungunya (CHIKV con ) bound only their cognate protein, while those designed against multiple species (Mosaik con and EVC con ) recognized all three serotype specific antigens. The VEEV con and EEEV con sera only showed antiviral activity against their related strains (in plaque reduction neutralization assays (PRNT 50/80 ). Peptides designed to surface exposed areas of the E2-A-domain of CHIKV con were added to CHIKV con inocula to provide anti-CHIKV antibodies. EVC con , based on three different alphavirus species, combined with E2-A-domain peptides from AllAV con , a PCPcon of 24 diverse AV, generated broad spectrum, antiviral antibodies against VEEV, EEEV and CHIKV, AV with less than 35% amino acid identity to each other (>65% diversity). This is a promising start to a molecularly defined vaccine against all AV. A further study with these antigens can illuminate what areas are most important for a robust immune response, resistant to mutations in rapidly evolving viruses. The validated computational methods can also be used to design broad spectrum antigens against many other pathogen families.

59 BASIC BIOLOGICAL SCIENCES↗

Hybrid data-driven cement-stabilized soil design: An integration of machine learning, multi-objective optimization, and life cycle assessment

Soil stabilization is crucial in geotechnical engineering, yet conventional methods are often time-consuming, resource-intensive, and environmentally unsustainable. Despite growing interest in Machine Learning (ML) and optimization tools for mix design, few studies integrate these methods with decision-making techniques and environmental assessment to support practical implementation. This study proposes a hybrid data-driven framework for predicting strength, optimizing mix compositions, and evaluating environmental impacts via life cycle assessment of cement-stabilized soft soils. Six ML models were evaluated, and the top-performing eXtreme Gradient Boosting (XGB) model was further improved using the Grey Wolf Optimizer (GWO). The optimized XGB-GWO model, integrated with a polynomial cost function, served as the objective function in a multi-objective optimization problem solved via the Non-Dominated Sorting Genetic Algorithm II (NSGA-II), with final mix selection guided by the entropy-weighted TOPSIS method. Validation through a case study produced mix designs offering superior strength-cost trade-offs, with the optimal mix achieving 2243.2 kPa unconfined compressive strength and a 16.07 % reduction in carbon emissions compared to the highest-cost design. In conclusion, this study offers a sustainable, scalable approach to soil stabilization and supports informed decision-making in construction.

Life cycle assessment↗

Application of numerical optimization to rotor aerodynamic design

Based on initial results obtained from the performance optimization code, a number of observations can be made regarding the utility of optimization codes in supporting design of rotors for improved performance. (1) The primary objective of improving the productivity and responsiveness of current design methods can be met. (2) The use of optimization allows the designer to consider a wider range of design variables in a greatly compressed time period. (3) Optimization requires the user to carefully define his problem to avoid unproductive use of computer resources. (4) Optimization will increase the burden on the analyst to validate designs and to improve the accuracy of analysis methods. (5) Direct calculation of finite difference derivatives by the optimizer was not prohibitive for this application but was expensive. Approximate analysis in some form would be considered to improve program response time. (6) Program developement is not complete and will continue to evolve to integrate new analysis methods, design problems, and alternate optimizer options.

Pleasants, W. A., III↗

A review of air transport noise

Flight vehicles are characterized according to their manner of operation and type of propulsion system, and their associated sources of noise are identified. Available noise reduction technology as it relates to engine cycle design and to power plant component design is summarized. Such components as exhaust jets, fans, propellers, rotors, airflow-surface interactions, and reciprocating engine exhausts are discussed, along with their noise reduction potentials. Significant aircraft noise reductions are noted to have been accomplished by the application of available technology in support of noise certification rules. Improved analytical prediction methods, and well controlled validation experiments supported by advanced design aeroacoustic facilities, are required as a basis for an effective integrated systems approach to aircraft noise control.

Hubbard, H. H.↗

Aerothermal modeling. Executive summary

One of the significant ways in which the performance level of aircraft turbine engines has been improved is by the use of advanced materials and cooling concepts that allow a significant increase in turbine inlet temperature level, with attendant thermodynamic cycle benefits. Further cycle improvements have been achieved with higher pressure ratio compressors. The higher turbine inlet temperatures and compressor pressure ratios with corresponding higher temperature cooling air has created a very hostile environment for the hot section components. To provide the technology needed to reduce the hot section maintenance costs, NASA has initiated the Hot Section Technology (HOST) program. One key element of this overall program is the Aerothermal Modeling Program. The overall objective of his program is to evolve and validate improved analysis methods for use in the design of aircraft turbine engine combustors. The use of such combustor analysis capabilities can be expected to provide significant improvement in the life and durability characteristics of both combustor and turbine components.

Kenworthy, M. K.↗

A quarter century of NASA wind-tunnel and flight experiments involving aeroservoelasticity

Over the past quarter century, the NASA Langley Research Center (LaRC) and the NASA Dryden Flight Research Center (DFRC) have played major roles in the development, demonstration, and validation of aeroservoelastic modeling, analysis, design, and testing methods. Many of their contributions resulted from their participation in wind-tunnel and flight-test programs aimed at demonstrating advanced active control concepts that interact with and/or exploit the aeroelastic characteristics of flexible structures. Other contributions are a result of their interest in identifying and solving adverse aeroservoelastic interactions that allow unique flight-test demonstrations or flight envelope clearance programs to be successfully completed. This paper provides an overview of some of the more interesting aeroservoelastic investigations conducted in the transonic dynamics tunnel (TDT) at LaRC and in flight at DFRC. Four flight-test projects are reviewed in this paper. These test projects were selected because of their contributions to the state-of-the-art in active controls technology (ACT) or because of the knowledge gained in further understanding the complex mechanisms that cause adverse aeroservoelastic interactions.

Noll, Thomas E.↗

High Reynolds Number Assessment of Boundary Layer Transition Trip Drag at Mach 2.48 on HSCT Configuration

The NASA High Speed Research (HSR) Program is intended to establish a technology base enabling industry development of an economically viable and environmentally acceptable second generation high speed civil transport (HSCT). The HSR program consists of work directed towards several broad technology areas, one of which is aerodynamic performance. The objective of the Configuration Aerodynamics task of the Aerodynamic Performance technology area is the development of aerodynamic drag reduction, stability and control, and propulsion airframe integration technologies required to support the HSCT development process. Towards this goal, computational and empirical based aerodynamic design tools are being developed, evaluated, and validated through ground based experimental testing. In addition, methods for ground to flight scaling are being developed and refined. Successful development of validated design and scaling methodologies will result in improved economy of operation for an HSCT and reduce uncertainty in full-scale flight predictions throughout the development process.

Wahls, Richard↗

Analytical Failure Prediction Method Developed for Woven and Braided Composites

Historically, advances in aerospace engine performance and durability have been linked to improvements in materials. Recent developments in ceramic matrix composites (CMCs) have led to increased interest in CMCs to achieve revolutionary gains in engine performance. The use of CMCs promises many advantages for advanced turbomachinery engine development and may be especially beneficial for aerospace engines. The most beneficial aspects of CMC material may be its ability to maintain its strength to over 2500 F, its internal material damping, and its relatively low density. Ceramic matrix composites reinforced with two-dimensional woven and braided fabric preforms are being considered for NASA s next-generation reusable rocket turbomachinery applications (for example, see the preceding figure). However, the architecture of a textile composite is complex, and therefore, the parameters controlling its strength properties are numerous. This necessitates the development of engineering approaches that combine analytical methods with limited testing to provide effective, validated design analyses for the textile composite structures development.

Min, James B.↗

Spring 2013 Graduate Engineering Internship Summary

In the spring of 2013, I participated in the National Aeronautics and Space Administration (NASA) Pathways Intern Employment Program at the Kennedy Space Center (KSC) in Florida. This was my final internship opportunity with NASA, a third consecutive extension from a summer 2012 internship. Since the start of my tenure here at KSC, I have gained an invaluable depth of engineering knowledge and extensive hands-on experience. These opportunities have granted me the ability to enhance my systems engineering approach in the field of payload design and testing as well as develop a strong foundation in the area of composite fabrication and testing for repair design on space vehicle structures. As a systems engineer, I supported the systems engineering and integration team with final acceptance testing of the Vegetable Production System, commonly referred to as Veggie. Verification and validation (V and V) of Veggie was carried out prior to qualification testing of the payload, which incorporated the process of confirming the system's design requirements dependent on one or more validation methods: inspection, analysis, demonstration, and testing.

Ehrlich, Joshua↗

Computation-guided optimization of split protein systems

Splitting bioactive proteins into conditionally reconstituting fragments is a powerful strategy for building tools to study and control biological systems. However, split proteins often exhibit a high propensity to reconstitute, even without the conditional trigger, limiting their utility. Current approaches for tuning reconstitution propensity are laborious, context-specific or often ineffective. Here, we report a computational design strategy grounded in fundamental protein biophysics to guide experimental evaluation of a sparse set of mutants to identify an optimal functional window. We hypothesized that testing a limited set of mutants would direct subsequent mutagenesis efforts by predicting desirable mutant combinations from a vast mutational landscape. This strategy varies the degree of interfacial destabilization while preserving stability and catalytic activity. We validate our method by solving two distinct split protein design challenges, generating both design and mechanistic insights. Furthermore, this new technology will streamline the generation and use of split protein systems for diverse applications.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Solar Farm’s Microclimates Effects: Predicting Abundance and Visiting Frequency of Pollinators

The solar farm is garnering attention for its contribution to ecosystem services, particularly in supporting pollinators. Although numerous studies have focused on the distinct microclimates of solar farms, there has been limited effort to validate and model the impact of these conditions on insects [1]. To effectively evaluate and leverage the ecosystem services from solar farms in policymaking, understanding how insects react to microclimate variations in diverse designs and management methods is essential. This study aims to validate and model the impact of temperature and shade at solar farms on pollinator populations and their frequency of pollination as well as compare the potential for increased pollination under different types of panels within a solar grazing setup.

Chung, Hyun Yong↗

The Orbiter Experiments (OEX) Program

The objective of the Orbiter Experiments (OEX) program is to obtain research quality flight data for the augmentation and advancement of space transportation technologies. This includes the validation and advancement of analytical theories and of ground-test methods and techniques. The following topics are discussed: aerothermodynamic design tool development and validation; the freestream environment; trajectory reconstruction; atmospheric reconstruction; the Shuttle Entry Air Data System (SEADS); the Shuttle Upper Atmosphere Mass Spectrometer (SUMS); and aerodynamic forces and moments. The discussion is presented in vugraph form.

Throckmorton, David A.↗

Radioisotope Heater Unit-Based Stirling Power Convertor Development at NASA Glenn Research Center

Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A variety of mission concepts have been studied by NASA and the U. S. Department of Energy that would utilize RPS for landers, probes, and rovers and only require milliwatts to tens of watts of power. These missions would contain science measuring instruments that could be distributed across planetary surfaces or near objects of interest in space solar flux insufficient for using solar cells. A low power Stirling convertor is being developed to provide an RPS option for future low power applications. Initial concepts convert heat available from several Radioisotope Heater Units to electrical power for spacecraft instruments and communication. Initial development activity includes defining and evaluating a variety of Stirling configurations and selecting one for detailed design, research of advanced manufacturing methods that could simplify fabrication, evaluating thermal interfaces, characterizing components and subassemblies to validate design codes, and preparing for an upcoming demonstration of proof of concept in a laboratory environment.

Wilson, Scott D.↗

Radioisotope Heater Unit-Based Stirling Power Convertor Development at NASA Glenn Research Center

Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A variety of mission concepts have been studied by NASA and the U. S. Department of Energy that would utilize RPS for landers, probes, and rovers and only require milliwatts to tens of watts of power. These missions would contain science measuring instruments that could be distributed across planetary surfaces or near objects of interest in space solar flux insufficient for using solar cells. A low power Stirling convertor is being developed to provide an RPS option for future low power applications. Initial concepts convert heat available from several Radioisotope Heater Units to electrical power for spacecraft instruments and communication. Initial development activity includes defining and evaluating a variety of Stirling configurations and selecting one for detailed design, research of advanced manufacturing methods that could simplify fabrication, evaluating thermal interfaces, characterizing components and subassemblies to validate design codes, and preparing for an upcoming demonstration of proof of concept in a laboratory environment.

Wilson, Scott D.↗

Impact of Future Low-Emissions Combustor Technology on Acoustic Scaling Laws

The overall goal of a recent research project at the Raytheon Technologies Research Center, under National Aeronautics and Space Administration sponsorship, was to develop a first-ofits-kind database of detailed unsteady measurements characterizing noise sources of far-term advanced low-emissions aero-combustors. The program addressed the need for fundamental combustion-noise experiments which, in the near term, enable improvements to reduced-order models for use in system level noise assessments at the preliminary design stage for advanced air transport vehicles. In addition, optical measurement techniques were refined and validated for usage at the higher pressures and temperatures relevant to future combustor designs. In the long term, results from this program can be utilized to validate high-fidelity prediction methods suited for detailed multi-disciplinary acoustics/emissions combustor design. This paper concentrates on one aspect of the overall project, namely an examination of the legacy scaling laws for broadband combustor noise.

aeroacoustics, turbomachinery noise, combustor noi↗

Impact of Future Low-Emissions Combustor Technology on Acoustic Scaling Laws

The work is a summary and further analysis of unlimited-rights acoustic data acquired under NRA Contract NNC16CA39C (September 2016 - November2019) with United Technologies (now Raytheon Technologies) Research Center, East Hartford, Connecticut. NASA/CR-20205011099/VOL1, https://ntrs.nasa.gov/citations/20205011099. The overall goal of the Contract was to develop a first-of-its- kind database of detailed unsteady measurements characterizing noise sources of far-term advanced low-emissions aero-combustors. The program addressed the need for fundamental combustion-noise experiments which, in the near term, enable improvements to reduced-order models for use in system level noise assessments at the preliminary design stage for advanced air transport vehicles. In addition, optical measurement techniques were refined and validated for usage at the higher pressures and temperatures relevant to future combustor designs. In the long term, results from this program can be utilized to validate high-fidelity prediction methods suited for detailed multi-disciplinary acoustics/emissions combustor design. This presentation concentrates on one aspect of the overall project, namely an examination of the legacy scaling laws for broadband combustor noise.

aeroacoustics, turbomachinery noise, combustor noi↗

Design, Processing, and Integration of Pouch-Format Cell for High-Energy Lithium-Sulfur Batteries

This project objective was to develop and demonstrate a lithium-sulfur (Li-S) battery in a pouch-format cell capable of achieving an energy density ≥ 500 Wh/kg while achieving a 1,000 cycle life. The research focused on cell optimization and fabrication addressing different technical barriers and challenges including: 1) thin lithium anode optimization; 2) current collector and tab attachment design; 3) cathode porosity control; 4) electrolyte to sulfur ratio control; 5) cell design; and 6) cell fabrication. The project developed and demonstrated various technologies to address these technical barriers and challenges. The project demonstrated a thin lithium anode by vapor deposition, a collector design and validation of laser welding of tab attachment method, a cathode porosity control strategy by binder optimization, a calendaring process control and surface/interface treatment, and an electrolyte to sulfur ratio control with influence on cell energy density. The sulfur cathode was optimized by tuning the formulation, optimizing the calendaring process, and introducing a novel electrode fabrication process. To address the electrolyte performance issue, the electrolyte optimization was achieved with additive and formulation tuning and the introduction of a dual-phase electrolyte system. In addition to the demonstration of the optimized electrode with a novel fast-curing coating process and dual-phase electrolyte, a coating separator was further developed to address the polysulfide shuttling issue. The resulting new cell design with these optimized cell components was demonstrated in the 1 Ah pouch cell with medium sulfur loading and moderate porosity (~ 4.5 mAh cm-2, 65% porosity) and showed an energy density of > 400 Wh/kg (with E/S ratio of 2.8). The Li-SPAN cell configuration was also evaluated in combination with a new dual-phase electrolyte system. Initial coin cell performance demonstrated cycle stability of >300 cycles with an estimated energy density of 300 Wh/kg at the pouch format level. The corresponding 1 Ah pouch format SPAN cells with the new polymer electrolyte were developed which has shown a stable capacity at 800-900 mAh for ~40 cycles so far.

25 ENERGY STORAGE↗