Tests of permanent magnet and superconducting magnet MPD thrusters
Radiation cooled MPD thrustor with permanent and superconducting magnets, describing test facilities and measurement techniques for performance tests
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Radiation cooled MPD thrustor with permanent and superconducting magnets, describing test facilities and measurement techniques for performance tests
A quasi-steady MPD accelerator has been operated with four different hollow cathodes over a power range from 5 kilowatts to 5 megawatts. The absolute level of the argon mass flow, as well as the fractional division of the flow between the cathode and the six standard chamber injectors, is varied over a range of 1 to 12 grams per second. For a fixed total current, it is observed that the voltage increases monotonically with mass flow rate, compared to the usual experience with solid cathodes where the voltage decreases with mass flow rate. For a fixed percentage of flow through the cathode, each hollow cathode configuration displays a minimum impedance at a particular value of the total mass flow. It is asserted that in order to keep the discharge inside the hollow cathode the magnetic pressure and gasdynamic pressure have to match inside the cavity.
Spectroscopic and photographic investigations are reported that reveal a complex azimuthal species structure in the exhaust plume of a quasi-steady argon MPD accelerator. Over a wide range of operating conditions the injected argon remains collimated in discrete jets which are azimuthally in line with the six propellant injector orifices. The regions between these argon jets, including the central core of the exhaust flow, are occupied by impurities such as carbon, hydrogen and oxygen ablated from the Plexiglas back plate of the arc chamber. The features of this plume structure are found to be dependent on the arc current and mass flow rate. It is found that nearly half the observed velocity is attained in an acceleration region well downstream of the region of significant electromagnetic interaction. Recombination calculations show that the ionization energy is essentially frozen.
Piezoelectric impact pressure measurements in the exhaust flow of a quasi-steady MPD accelerator are used to compute the profile of momentum flux 25.4 cm downstream of a 2.8 MW discharge. The integral of this profile is in good agreement with the sum of calculated electromagnetic and measured electrothermal thrust components. Velocity vector profiles obtained by a time-of-flight technique reveal a radial variation of velocity ranging from 31,000 m/sec on the centerline to 11,000 m/sec at a radius of 20 cm. When combined with the momentum flux profiles, these velocities yield information on the distribution of mass and energy in the plasma exhaust.
Results of spectroscopic and photographic investigations revealing a complex azimuthal species structure in the exhaust plume of a quasi-steady argon MPD arc. The features of the plume structure are found to be dependent on the arc current and mass flow rate. Time-resolved spectroscopic velocity measurements, obtained by a scanning Fabry-Perot interferometer, indicate argon ion jet velocities of 16,500 m/sec at a current of 16 kA and a matched mass flow of 6 g/sec. It is found that nearly half this velocity is attained in an acceleration region well downstream of the region of significant electromagnetic interaction. Temperature measurements suggest that simple expansion processes in the argon jets cannot fully explain the observed acceleration. It is possible that a transfer of momentum from the ablated core flow to the argon jets may contribute to the high argon velocities.
Experimental investigation of the near-field, megawatt, single-shot exhaust for the self-field and auxiliary field cases (0 to 2 tesla) for a pulsed MPD arc thrustor. Plasma impact pressure and number density are correlated to provide velocity profiles (30,000 to 70,000 m/sec), thrust (10 to 120 N), impulse (3 to 16 N-sec) and mass accounting. The data agree with Hugel's self-field theory for the case where thrust is produced entirely by electromagnetic force. The data show that the thrust monotonically increases with auxiliary field.
Discussion of the improvements incorporated since 1969 in a low-power MPD thruster design which is considered a potential candidate for satellite station keeping and attitude control. The improvements include a new cathode design, and changes in thruster geometry, with xenon used as the propellant. A better thermal design is found to be necessary for further improvement of the thruster.
A low-power MPD thruster with downstream cathode was tested for endurance with a series of hollow cathode designs. Failure modes and failure mechanisms were identified. A new hollow cathode (with rod inserts) has emerged which shows promise for long life. The downstream positioning of the cathode was also changed from an on-axis location to an off-axis location. Data are presented for a 1332-hour life test of this new hollow cathode located at the new off-axis location. Xenon propellant was used.
Local anode heat flux in a quasi-steady MPD thruster is measured by thermocouples attached to the inside surface of a shell anode. Over a range of arc currents J from 5.5 to 44 kiloamperes and argon propellant mass flows m from 1 to 48 g/sec, with the ratio J2/m held constant, the fraction of arc power deposited in the anode is found to decrease with increasing arc power. Specifically, this anode power fraction decreases from 50% at 200 kW arc power, to 10% at 20 MW. In an effort to account for this functional behavior, the current density, plasma potential, and electron temperature in the plasma adjacent to the anode are measured with probes, and the results are used in a theoretical anode heat flux model. The model asserts that energy exchange between electrons and heavy particles in the plasma near the anode occur over distances greater than the anode sheath thickness.
Multimegawatt operation of quasi-steady MPD arcjets can involve serious ablation of the insulator surfaces within the arc discharge chamber. Various degrees of insulator ablation manifest themselves by significantly perturbing the voltage-current characteristics and the exhaust velocity profiles. Voltage-current characteristics for two different insulator materials, Plexiglas and boron nitride, are interpreted in terms of an empirical Ohm's law. Use of the refractory insulator material eliminates the ablation-dominated nature of the terminal voltage, but the exhaust stream is still disturbed by insulator material. An Alfven critical velocity model can be applied to this influence of insulator ablation on exhaust velocity. Appropriate changes in the propellant injection geometry eliminate this influence and result in arcjet operation which is independent of insulator material. A particular combination of propellant injection geometries reduces the terminal voltage for a given current and mass flow while maintaining insulator-independent operation, thus implying an improvement in the overall efficiency of the device.
The power deposited in the anode of a quasi-steady MPD accelerator has been measured directly by thermocouples attached to the inside surface of a shell anode which provide a local measurement of anode heat flux. The results over a range of arc currents from 5.5 to 44 kiloamperes and argon mass flows from 1 g/sec to 48 g/sec show that the fraction of the total input power deposited in the anode decreases drastically from 50% at an arc power of 200 kW to 10% at 20 MW, and that anode power is not uniformly deposited in the anode. A theoretical model of the anode heat transfer, including effects of anode work function, electron thermal energy, and anode sheath, can be brought into reasonable agreement with the measurements, provided the effective range of the conduction electrons from within the discharge plasma to the anode surface is properly acknowledged.
A large hollow cathode has been operated in a quasi-steady MPD discharge over a range of current from 7 to 30 kA and argon mass flow from 0.04 to 6.0 g/sec. The 1.3-cm-i.d. cathode cavity attains steady emission characteristics in some tens of microseconds without the assistance of auxiliary heating, low work function inserts, or external keeper electrodes. Measured current and potential distributions within the cavity reveal that the current attaches in a zone 1 to 2 cm long with a surface current density greater than 1000 A/sq cm and a local axial electric field less than 10 V/cm. Electron densities within the cavity, estimated from spectroscopic records, are above 10 to the 17th power per cu cm, at least one order of magnitude greater than has been reported for either ion engine hollow cathodes or conventional solid cathodes in similar arc discharges.
The onset of voltage fluctuations in a multi-megawatt quasi-steady MPD accelerator, indicative of increased cathode ablation and a consequent degradation of performance, is found to be a function of cathode size. With longer cathodes, this onset shifts to substantially higher powers per unit mass flow and the plasma exhaust velocity can be increased to values previously thought inaccessible to accelerators of this class. Centerline velocities up to 30 km/sec have been measured in argon, which for the observed exhaust profiles translate into specific impulses up to 2400 sec and corresponding thrust efficiencies above 30%.
The paper reports results of measurements of local plasma properties (electron density and temperature, radiance, and population density) in the recombining plasma flow of a high power (100 kW) quasi-steady MPD arc designed as a plasmadynamic laser source. The profiles of electron density and temperature and the populations of excited states of Ar II show large deviations from LTE and indicate the existence of population inversions between the 4d and 4p states.
Voltage fluctuations in a multi-megawatt quasi-steady MPD accelerator, indicative of increased ablation and a consequent degradation in performance, are found to exist only over a narrow range of currents, above which the ablation continues. Within this range, the discharge is characterized by a thin cylindrical shell, 4.0 cm in diameter, concentric with the cathode surface, containing steep radial gradients in plasma luminosity, number density, current density, electric field and Hall parameter, and within which a significant fraction of the propellant is first ionized. Experiments have shown that this cylindrical shell can be totally eliminated by immersing a small object at critical locations within it, thereby increasing the local mass density by preferential ablation and suggesting further means of improving the accelerator design.
The high thrust density of the self-field magnetoplasmadynamic (MPD) thruster makes it a promising candidate for many advanced space missions. The high power requirements of this thruster lead to its operation in a pulsed mode from an energy storage device. The system characteristics of an inductive energy storage circuit with a solar array power from 25 kwe to 400 kwe are considered, by solving the circuit equations for the inductor charge and discharge phases. Using simple analytic models of the circuit components, the total system efficiency and inductance are determined as functions of the array output power and circuit resistance. The total system efficiency increases with array power and is acceptable only for low values of circuit resistance, indicating that superconducting circuitry may be desirable. The optimum charge-discharge cycle changes fundamentally as the circuit resistance is decreased through a critical value dependent on the thruster operating characteristics.
Thrust and efficiency of a quasi-steady multi-MW argon MPD thruster are determined for one-millisecond current pulses. Terminal voltage and impulse bit per pulse are measured for a benchmark thruster geometry on a swinging gate thrust stand in a dielectric vacuum tank, at a background pressure of 0.0001 torr, for a range of argon flow rates and arc currents. The quasi-steady thrust data scale quadratically with arc current, and confirm previous estimates of the electromagnetic and electrothermal components of thrust from magnetic and pressure probe measurements. Thruster efficiency is found to increase monotonically with specific impulse, reaching a value of 25% for 4.5 to 6.0 g/sec at 2000 seconds. Results of further experiments show that the inferred specific impulse for voltage fluctuation onset can be increased to 3000 seconds, and the thrust efficiency to above 30%.
A one-dimensional steady real gas MPD accelerator model based on data for various electrode lengths and anode orifice radii is presented. The model relates the electric field to the boundary conditions in a form that agrees with experiment over parametric variations in current and mass flow. The electric field is sensitive to the formulations and assumptions bound into the analysis, and is useful in the modeling of outflow properties. It is shown that the location of the sonic point in the arc chamber shifts upstream for high current operation, and the relation between terminal voltage and current is demonstrated. Experiments using an anode suggested by the theory yield a thrust efficiency 1.5 times that of the unmodified thruster.