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At least 127 records · Page 7

A numerical algorithm for endochronic plasticity and comparison with experiment

A numerical algorithm based on the finite element method of analysis of the boundary value problem in a continuum is presented, in the case where the plastic response of the material is given in the context of endochronic plasticity. The relevant constitutive equation is expressed in incremental form and plastic effects are accounted for by the method of an induced pseudo-force in the matrix equations. The results of the analysis are compared with observed values in the case of a plate with two symmetric notches and loaded longitudinally in its own plane. The agreement between theory and experiment is excellent.

Valanis, K. C.↗

A device for applying plastic film antireflection coatings to optical elements

To simplify the process of thermally bonding thin plastic films to optical elements and to help eliminate the source of the flaws, a film-application device (FAD) is developed. Any plastic film may be used to make the coatings, but thin polyethylene is particularly useful for this application since it is readily available. If more than one layer of polyethylene is required, several layers may be applied, one layer at a time. The coatings may be used for protecting optical elements or to reduce surface reflection of radiation with wavelengths greater than 20 microns. When the FAD is used without the central plate it may be used to stretch single sheets of plastic material to make pellicles or beam-splitters for many applications.

Augason, G. C.↗

Plastic flow of plasma sprayed ceramics

The plastic flow of plasma-sprayed ZrO2-8Y2O3 ceramic has been measured at temperatures up to 1250 C and compared to the plastic flow of pressed and sintered ZrO2-8Y2O3. Plasma spraying of binary oxide ceramics is found to result in a metastable state which is inelastic at high temperature but can also be stabilized or devitrified through heat treating so as to decrease plastic properties. The mechanical properties of the as-plasma sprayed and devitrified ceramic sheet material was measured. An improved algorithm that incorporates the inherently nonlinear thermomechanical field equations was used to determine the influence of inelastic material behavior on the thermomechanical response of ceramic coated seal components. Significant creep was found during the thermal shock and steady heating periods with insufficient time during thermal quench to reverse the process, thereby inducing significant residual stresses into the components.

Padovan, J.↗

Thermodynamically consistent constitutive equations for nonisothermal large strain, elasto-plastic, creep behavior

The paper is concerned with the development of constitutive relations for large nonisothermal elastic-viscoplastic deformations for metals. The kinematics of elastic-plastic deformation, valid for finite strains and rotations, is presented. The resulting elastic-plastic uncoupled equations for the deformation rate combined with use of the incremental elasticity law permits a precise and purely deductive development of elastic-viscoplastic theory. It is shown that a phenomenological thermodynamic theory in which the elastic deformation and the temperature are state variables, including few internal variables, can be utilized to construct elastic-viscoplastic constitutive equations, which are appropriate for metals. The limiting case of inviscid plasticity is examined.

Riff, R.↗

Elastic-plastic deformation of a metal-matrix composite coupon with a center slot

A comprehensive experimental analysis of deformations of the surface of a metal-matrix specimen is reported. The specimen is a 6-ply 0 + or - 45 sub s boron-aluminum tensile coupon with a central slot. Moire interferometry is used for high-sensitivity whole-field measurements of in-plane displacements. Normal and shear strains are calculated from displacement gradients. Displacement fields are analyzed at various load levels from 15% to 95% of the failure load. Deformations of the boron fibers could be distinguished from those of the matrix. Highly localized plastic slip zones occur tangent to the ends of the slot. Shear strains and concurrent transverse compressive strains in the slip zones reach approximately 10% and 1%, respectively. Upon unloading, elastic recovery in surrounding regions causes a reverse plastic shear strain in the slip zone of about 4%. Longitudinal normal strains on the unslotted ligament peak at the slot boundary at about 1% strain. The strain concentration factor at the end of the slot decreases with load level and the advance of plasticity.

Post, D.↗

Three-dimensional elastic-plastic finite-element analysis of fatigue crack propagation

Fatigue cracks are a major problem in designing structures subjected to cyclic loading. Cracks frequently occur in structures such as aircraft and spacecraft. The inspection intervals of many aircraft structures are based on crack-propagation lives. Therefore, improved prediction of propagation lives under flight-load conditions (variable-amplitude loading) are needed to provide more realistic design criteria for these structures. The main thrust was to develop a three-dimensional, nonlinear, elastic-plastic, finite element program capable of extending a crack and changing boundary conditions for the model under consideration. The finite-element model is composed of 8-noded (linear-strain) isoparametric elements. In the analysis, the material is assumed to be elastic-perfectly plastic. The cycle stress-strain curve for the material is shown Zienkiewicz's initial-stress method, von Mises's yield criterion, and Drucker's normality condition under small-strain assumptions are used to account for plasticity. The three-dimensional analysis is capable of extending the crack and changing boundary conditions under cyclic loading.

Goglia, G. L.↗

Energy dissipation associated with crack extension in an elastic-plastic material

Crack extension in elastic-plastic material involves energy dissipation through the creation of new crack surfaces and additional yielding around the crack front. An analytical procedure, using a two-dimensional elastic-plastic finite element method, was developed to calculate the energy dissipation components during a quasi-static crack extension. The fracture of an isotropic compact specimen was numerically simulated using the critical crack-tip-opening-displacement (CTOD) growth criterion. Two specimen sizes were analyzed for three values of critical CTOD. Results from the analyses showed that the total energy dissipation rate consisted of three components: the crack separation energy rate, the plastic energy dissipation rate, and the residual strain energy rate. All three energy dissipation components and the total energy dissipation rate initially increased with crack extension and finally reached constant values.

Shivakumar, K. N.↗

Plastic deformation - Its role in fatigue crack propagation

Recognizing the fact that the effective driving force Delta-K(eff) determines the fatigue crack propagation (FCP) rate and that the shear strain, which is considered to develop due to an occurrence of crack closure, primarily contributes to the plastic deformation, an effort is made here to elucidate the role of plastic deformation in FCP by developing a correlation between the Delta-K(eff) and the applied driving force (Delta-K) with shear strain as variable. The disparity between Delta(K)eff) and Delta-K, which apparently increases with shear strain level, persists at lower values of Delta-K. This suggests a strong influence of the degree of localized deformation on the FCP rates in the near threshold level. Hence, an improvement of FCP rates in the near threshold level should follow an effort that promotes the plastic deformation near the crack tip to a greater degree. This approach could explain the effect of the grain size, microstructure, environment, R-ratio and crack size on the near-threshold FCP rates.

Mazumdar, P. K.↗

The role of near-surface plastic deformation in the wear of lamellar solids

It is shown in this paper that the role of surface and near-surface plastic deformation is especially significant in both sliding and abrasive wear of lamellar composites. Lamellar structures were produced artificially from alternate layers of pure copper and pure tin or lead foils. The resulting composites were tested in three different wear tests: single-pass abrasion by a sharp, hard abrader; multiple-pass rubbing by a hard, rounded abrader; and pin-on-disk sliding. In each case the counterface was a hard alloy steel. Tests were run with the composite lamellae in two orientations: perpendicular and parallel to the sliding direction. It was found that the composites had much less wear resistance and greater abradability when oriented perpendicular to the rub direction. The mechanisms for wear particle removal and the role of plastic deformation in the process were studied by plasticity analysis and by microscopic (SEM and optical) observation.

Kennedy, F. E.↗

Energy dissipation associated with crack extension in an elastic-plastic material

Crack extension in elastic-plastic material involves energy dissipation through the creation of new crack surfaces and additional yielding around the crack front. An analytical procedure, using a two-dimensional elastic-plastic finite element method, was developed to calculate the energy dissipation components during a quasi-static crack extension. The fracture of an isotropic compact specimen was numerically simulated using the critical crack-tip-opening-displacement (CTOD) growth criterion. Two specimen sizes were analyzed for three values of critical CTOD. Results from the analysis showed that the total energy dissipation rate consisted of three components: the crack separation energy rate, the plastic energy dissipation rate, and the residual strain energy rate. All three energy dissipation components and the total energy dissipation rate initially increased with crack extension and finally reached constant values.

Shivakumar, K. N.↗

Simulation of crack growth and crack closure under large cyclic plasticity

The propagation of a crack during cyclic loading with large plasticity was simulated using a finite element method. The numerical procedure included the determination of crack closing and opening by examining the contact condition of the crack surfaces in the plasticity iteration. The method was applied to the growth of cracks in Alloy 718 single edge notch specimens at 538 C subject to strain cycling under both nominally elastic and elastoplastic conditions. The results show, among other things, that the crack closure and opening stresses become more compressive as the loading becomes more plastic, and that, under a given control condition, the closure and opening stresses become less compressive as the crack propagates.

Kim, K. S.↗

A flammability study of thin plastic film materials

The Materials Science Laboratory at the Kennedy Space Center presently conducts flammability tests on thin plastic film materials by using a small needle rake method. Flammability data from twenty-two thin plastic film materials were obtained and cross-checked by using three different testing methods: (1) the presently used small needle rake; (2) the newly developed large needle rake; and (3) the previously used frame. In order to better discern the melting-burning phenomenon of thin plastic film material, five additional specific experiments were performed. These experiments determined the following: (1) the heat sink effect of each testing method; (2) the effect of the burn angle on the burn length or melting/shrinkage length; (3) the temperature profile above the ignition source; (4) the melting point and the fire point of each material; and (5) the melting/burning profile of each material via infrared (IR) imaging. The results of these experimentations are presented.

Skinner, S. Ballou↗

On the symbolic manipulation and code generation for elasto-plastic material matrices

A computerized procedure for symbolic manipulations and FORTRAN code generation of an elasto-plastic material matrix for finite element applications is presented. Special emphasis is placed on expression simplifications during intermediate derivations, optimal code generation, and interface with the main program. A systematic procedure is outlined to avoid redundant algebraic manipulations. Symbolic expressions of the derived material stiffness matrix are automatically converted to RATFOR code which is then translated into FORTRAN statements through a preprocessor. To minimize the interface problem with the main program, a template file is prepared so that the translated FORTRAN statements can be merged into the file to form a subroutine (or a submodule). Three constitutive models; namely, von Mises plasticity, Drucker-Prager model, and a concrete plasticity model, are used as illustrative examples.

Chang, T. Y.↗

Three-dimensional elastic-plastic finite-element analyses of constraint variations in cracked bodies

Three-dimensional elastic-plastic (small-strain) finite-element analyses were used to study the stresses, deformations, and constraint variations around a straight-through crack in finite-thickness plates for an elastic-perfectly plastic material under monotonic and cyclic loading. Middle-crack tension specimens were analyzed for thicknesses ranging from 1.25 to 20 mm with various crack lengths. Three local constraint parameters, related to the normal, tangential, and hydrostatic stresses, showed similar variations along the crack front for a given thickness and applied stress level. Numerical analyses indicated that cyclic stress history and crack growth reduced the local constraint parameters in the interior of a plate, especially at high applied stress levels. A global constraint factor alpha(sub g) was defined to simulate three-dimensional effects in two-dimensional crack analyses. The global constraint factor was calculated as an average through-the-thickness value over the crack-front plastic region. Values of alpha(sub g) were found to be nearly independent of crack length and were related to the stress-intensity factor for a given thickness.

Newman, J. C., Jr.↗

A study of elastic and plastic stress concentration factors due to notches and fillets in flat plates

Six large 24s-t3 aluminum-alloy-sheet specimens containing various notches or fillets were tested in tension to determine their stress concentration factors in both the elastic and plastic ranges. The elastic stress concentration factors were found to be slightly higher than those calculated by Neuber's method and those obtained photoelastically by Frocht. The results showed further that the stress concentration factor decreases as strains at the discontinuity enter the plastic range. A generalization of Stowell's relation for the plastic stress concentration factor at a circular hole in an infinite plate was applied to the specimen shapes tested and gave good agreement with test results.

Hardrath, Herbert F↗

The p-version of the finite element method in incremental elasto-plastic analysis

Whereas the higher-order versions of the finite elements method (the p- and hp-version) are fairly well established as highly efficient methods for monitoring and controlling the discretization error in linear problems, little has been done to exploit their benefits in elasto-plastic structural analysis. Aspects of incremental elasto-plastic finite element analysis which are particularly amenable to improvements by the p-version is discussed. These theoretical considerations are supported by several numerical experiments. First, an example for which an analytical solution is available is studied. It is demonstrated that the p-version performs very well even in cycles of elasto-plastic loading and unloading, not only as compared to the traditional h-version but also in respect to the exact solution. Finally, an example of considerable practical importance - the analysis of a cold-worked lug - is presented which demonstrates how the modeling tools offered by higher-order finite element techniques can contribute to an improved approximation of practical problems.

Holzer, Stefan M.↗

Proof test of the computer program BUCKY for plasticity problems

A theoretical equation describing the elastic-plastic deformation of a cantilever beam subject to a constant pressure is developed. The theoretical result is compared numerically to the computer program BUCKY for the case of an elastic-perfectly plastic specimen. It is shown that the theoretical and numerical results compare favorably in the plastic range. Comparisons are made to another research code to further validate the BUCKY results. This paper serves as a quality test for the computer program BUCKY developed at NASA Johnson Space Center.

Smith, James P.↗

Society of the plastic industry process emission initiatives

At first view, plastics process emissions research may not seem to have much bearing on outgassing considerations relative to advanced composite materials; however, several parallel issues and cross currents are of mutual interest. The following topics are discussed: relevance of plastics industry research to aerospace composites; impact of clean air act amendment requirements; scope of the Society of the Plastics Industry, Inc. activities in thermoplastic process emissions and reinforced plastics/composites process emissions; and utility of SPI research for advanced polymer composites audiences.

Mcdermott, Joseph↗