Method of producing refractory bodies having controlled porosity Patent
Production of refractory bodies with controlled porosity by pressing and heating mixtures of refractory and inert metal powders
Todd, H. H.↗
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Gear materials for high-production light-deputy service
The selection of a material for high volume, low cost gears requires careful consideration of all the requirements and the processes used to manufacture the gears. The wrong choice in material selection could very well mean the difference between success and failure. A summary of the cost that might be expected for different materials and processes is presented; it can be seen that the cost can span nearly three order of magnitudes from the molded plastic gear to the machined gear with stamped and powder metal gears falling in between these extremes.
Townsend, D. P.↗
Improved catalysts by low-G processing
The advantages of space for manufacturing more perfect microcrystalline morphologies and structures will be investigated. Production of smaller silver and palladium crystals with enhanced catalytic properties is discussed. The elimination of convection accompanying electrodeposition of fine metallic powders at high overvoltages in a low gravity environment is outlined.
Grodzka, P. G.↗
Magnetostrictive valve
Device requires no moving parts and has less stringent tolerances. Device uses magnetostrictive powdered metal and electromagnets, rather than solenoid. Device is more reliable than conventional valves.
Casabianca, C. C.↗
High performance ammonium nitrate propellant
A high performance propellant having greatly reduced hydrogen chloride emission is presented. It is comprised of: (1) a minor amount of hydrocarbon binder (10-15%), (2) at least 85% solids including ammonium nitrate as the primary oxidizer (about 40% to 70%), (3) a significant amount (5-25%) powdered metal fuel, such as aluminum, (4) a small amount (5-25%) of ammonium perchlorate as a supplementary oxidizer, and (5) optionally a small amount (0-20%) of a nitramine.
Anderson, F. A.↗
Microstructure and mechanical properties of hip-consolidated Rene 95 powders
The effects of heat-treatments on the microstructure of P/M Rene 95 (a nickel-based powder metal), consolidated by the hot-isostatic pressing (HIP), were examined. The microstructure of as-HIP'd specimen was characterized by highly serrated grain boundaries. Mechanical tests and microstructural observations reveal that the serrated grain boundaries improved ductility at both room and elevated temperatures by retarding crack propagation along grain boundaries.
Shimanuki, Y.↗
Development of a high strength hot isostatically pressed /HIP/ disk alloy, MERL 76
A nickel-based powder metal disk alloy developed for use in advanced commercial gas turbines is described. Consideration is given to final alloy chemistry modifications made to achieve a desirable balance between tensile strength and stress rupture life and ductility. The effects of post-consolidation heat treatment are discussed, the preliminary mechanical properties obtained from full-scale turbine disks are presented.
Evans, D. J.↗
Predicting Singered-Metal Resistivity From Porosity
Formula with one adjustable parameter relates electrical resistivity of sintered metal plate to porosity of plate. Sintered plate formed by heating compressed metal powder- without melting- until particles adhere. Sintered nickel plates of high porosity used as substrates for electrodes in nickel/ cadmium batteries.
Fedors, R. F.↗
A proposed optical pumping system requiring no electric power
A method for optically pumping a fluid without electrical power is described. The method is based on utilizing the radiation from a metal oxidant combustion reaction that is contained within a transparent tube that is immersed in the medium to be pumped. The reaction initiation and maintenance occurs by gas dynamically induced resonance within the transparent cavity. All that is required is a supply of high pressure oxidant and metallic powder. Materials that were successfully evaluated to date include aluminum, steel, magnesium, and titanium.
Phillips, B. R.↗
A Nonvolume Preserving Plasticity Theory with Applications to Powder Metallurgy
A plasticity theory has been developed to predict the mechanical response of powder metals during hot isostatic pressing. The theory parameters were obtained through an experimental program consisting of hydrostatic pressure tests, uniaxial compression and uniaxial tension tests. A nonlinear finite element code was modified to include the theory and the results of themodified code compared favorably to the results from a verification experiment.
Cassenti, B. N.↗
Magnetic record support
The magnetic layer of a magnetic record support is coated with a thin film of a polymer with a siloxane bond. The magnetic layer consists of a thin film obtained by vacuum metallization, cathode sputtering or dispersion of a ferromagnetic metal powder in a binder. The polymer with a siloxane bond is produced by the polymerization of an organic silicon compound which inherently contains or is able to form this bond. Polymerization is preferably performed by plasma polymerization.
Nakayama, M.↗
Solidification of undercooled metals
The present investigation is concerned with the subject of undercooling (i.e., supercooling) in the case of metal alloys, taking into account the effects of undercooling on microstructure and microsegregation in alloys which solidify in a crystalline manner. Techniques for obtaining a large degree of undercooling are discussed. These techniques make it possible to eliminate heterogeneous nucleants from the melt and to remove container nucleation effects. The nucleation behavior of small metal droplets is considered along with the formation of a dispersion of fine droplets in a suitable inert medium, the mixing of fine metal powders with glass powder, and the levitation melting technique. Attention is given to solidification with rapid interface velocity, aspects of dendritic morphology, and thermal measurements during solidification of undercooled droplets.
Flemings, M. C.↗
Spray Application of Rapidly Solidified Metals
Fast and economical process now available. New process applies rapidly solidified (RS) metal coatings to substrates. RS metals made directly from molten material. Have amorphous or microcrystalline structures and yield coatings having superior wear and corrosion resistance. Mixture of RS metal powder and peening particles sprayed from nozzle against surface coated. Powder and peening particles strike surface simultaneously, and impact bonds powder to surface as uniform coating. New process, which employs shot peening, is safe, fast, and inexpensive.
Chu, H. P.↗
Advanced Gas Turbine (AGT) powertrain system development for automotive applications
Rotor dynamic instability investigations were conducted. Forward ball bearing hydraulic mount configurations were tested with little effect. Trial assembly of S/N 002 ceramic engine was initiated. Impeller design activities were completed on the straight line element (SLE) blade definition to address near-net-shape powder metal die forging. Performance characteristics of the Baseline Test 2A impeller were closely preserved. The modified blading design has been released for tooling procurement. Developmental testing of the diffusion flame combustor (DFC) for initial use in the S/N 002 2100 F ceramic structures engine was completed. A natural gas slave preheater was designed and fabricated. Preliminary regenerator static seal rig testing showed a significant reduction in leakage and sensitivity to stack height. Ceramic screening tests were completed and two complete sets of ceramic static structures were qualified for engine testing. Efforts on rotor dynamics development to resolve subsynchronous motion were continued.
Source record↗
Blade tip geometry - A factor in abrading sintered seal material
Experimental results are presented for the case of titanium blade tip specimens of various geometrical configurations rubbing at 100 m/s against specimens of nickel-chromium sintered powder metal seal material, the latter being fed toward the rotating blades at an incursion rate of 0.0254 mm/s. Blade tips in the form of orthogonal cutting tools with about 85 deg negative rake angles exhibited desirable abrading capabilities, as measured by the tear-free appearance of the grooves they generated in the seal material, little wear of blade tips, low forces of interaction and low seal densification. Similar results have been obtained for blade specimens with tips of small radius of curvature, as well as for square-ended and slanted blade tips that are plasma-sprayed with abrasive particles. The relationship between the size of these particles and their abrading effectiveness is considered.
Wolak, J.↗
Tensile behavior of Fe-40Al alloys with B and Zr additions
Both Fe-40Al and Fe-40Al-0.1Zr with and without B were produced by the hot extrusion of powdered metal. Tensile properties were determined from room temperature to 1100 K in air. All of the materials possessed some ductility at room temperature, and addition of B caused an increase in ductility and a change in fracture mode from intergranular to transgranular cleavage. At high temperatures, failure was caused primarily by the formation of grain boundary cavities in all of the alloys. The effect of Zr addition was unclear because of the complexity of the various microstructures. Comparison of air and vacuum testing at high temperatures revealed that an apparent oxidation assisted mechanism reduced high temperature ductility in these alloys, especially at 900 K.
Gaydosh, D. J.↗
Nickel base coating alloy
Zirconium is added to a Ni-30 Al (beta) intermetallic alloy in the range of 0.05 w/o to 0.25 w/o. This addition is made during melting or by using metal powders. The addition of zirconium improves the cyclic oxidation resistance of the alloys at temperatures above 1100 C.
Barrett, C. A.↗
Roller Bearings Survive Loss Of Oil Supply
Bearing developed to enable high-speed machinery such as helicopter transmissions to continue to operate safely when oil pump fails. Bearing cup includes porous rib ring containing residual oil supply to lubricate rollers when external oil supply lost. Made by sintering powdered metal, pores of which hold emergency oil.
Kreider, G. E.↗