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The organic Rankine cycle receiver which is presently being developed is described. The receiver employs an integrated cavity/pool boiler which permits the design of a small, lightweight, low cost and efficient moderate temperature receiver for use in a dish-Rankine solar thermal system.
Three different solar dynamic power cycle systems were evaluated for application to missions projected beyond the IOC Space Station. All three systems were found to be superior to two photovoltaic systems (a planar silicon array and a GaAs concentrator array), with both lower weight and area. The alkali-metal Rankine cycle was eliminated from consideration due to low performance, and the Stirling cycle was found to be superior to the closed Brayton cycle in both weight and area. LiF salt, which establishes peak cycle temperatures for both of the considered cycles at about 1090 K, was shown to be the most suitable material for Thermal Energy Storage.
Conceptual advanced potassium Rankine and closed Brayton power conversion cycles offer the potential for improved efficiency over steam systems through higher operating temperatures. However, for utility service of at least 100,000 hours, materials technology advances will be needed for such high temperature systems. Improved alloys and surface protection must be developed and demonstrated to resist coal combustion gases as well as potassium corrosion or helium surface degradation at high temperatures. Extensions in fabrication technology are necessary to produce large components of high temperature alloys. Long time property data must be obtained under environments of interest to assure high component reliability.
Conceptual advanced potassium Rankine and closed Brayton power conversion cycles offer the potential for improved efficiency over steam systems through higher operating temperatures. However, for utility service of at least 100,000 hours, materials technology advances will be needed for such high temperature systems. Improved alloys and surface protection must be developed and demonstrated to resist coal combustion gases as well as potassium corrosion or helium surface degradation at high temperatures. Extensions in fabrication technology are necessary to produce large components of high temperature alloys. Long-time property data must be obtained under environments of interest to assure high component reliability.
The paper presents a comparative analysis of small (10 to 100 KWe) heat engines for use with a solar thermal electric system employing the point-focusing, distributed receiver (PF-DR) concept. Stirling, Brayton, and Rankine cycle engines are evaluated for a nominal overall system power level of 1 MWe, although the concept is applicable to power levels up to at least 10 MWe. Multiple concentrators are electrically connected to achieve the desired plant output. Best performance is achieved with the Stirling engine, resulting in a system Levelized Busbar Energy Cost of just under 50 mills/kWH and a Capital Cost of $900/kW, based on the use of mass-produced components. Brayton and Rankine engines show somewhat less performance but are viable alternatives with particular benefits for special applications. All three engines show excellent performance for the small community application.
An integrated thermal energy storage (TES) system, developed as a part of an organic Rankine cycle solar dynamic power system is described, and the results of the performance verification tests of this TES system are presented. The integrated system consists of potassium heat-pipe elements that incorporate TES canisters within the vapor space, along with an organic fluid heater tube used as the condenser region of the heat pipe. The heat pipe assembly was operated through the range of design conditions from the nominal design input of 4.8 kW to a maximum of 5.7 kW. The performance verification tests show that the system meets the functional requirements of absorbing the solar energy reflected by the concentrator, transporting the energy to the organic Rankine heater, providing thermal storage for the eclipse phase, and allowing uniform discharge from the thermal storage to the heater.
Investigations aimed at the optimization of a baseline Rankine cycle solar powered air conditioner and the development of a preliminary system specification were conducted. Efforts encompassed the following: (1) investigations of the use of recuperators/regenerators to enhance the performance of the baseline system, (2) development of an off-design computer program for system performance prediction, (3) optimization of the turbocompressor design to cover a broad range of conditions and permit operation at low heat source water temperatures, (4) generation of parametric data describing system performance (COP and capacity), (5) development and evaluation of candidate system augmentation concepts and selection of the optimum approach, (6) generation of auxiliary power requirement data, (7) development of a complete solar collector-thermal storage-air conditioner computer program, (8) evaluation of the baseline Rankine air conditioner over a five day period simulating the NASA solar house operation, and (9) evaluation of the air conditioner as a heat pump.
SNAP, Rankine-cycle reactor and radioisotopes auxiliary power sources for spacecraft
Mechanical design and development test program for two-stage potassium vapor Rankine cycle turbine
Design, and performance of facility for Rankine cycle testing of two stage potassium vapor turbine
SNAP 8 simulator using primary sodium-potassium loop, mercury loop operating on Rankine cycle, and heat rejection sodium-potassium loop
Performance tests of vapor turbines for use in Rankine cycle space electric power generators
Primary loop transients during startup of Rankine cycle space power system in SNAP 8 simulator
Refractory alloys applications to space electric power conversion systems, discussing alkali metal Rankine cycle systems and corrosion and erosion tests
Reexamination of jet engine, heat pipes, thermionic diode, Rankine cycle space power systems, discussing redesign possibilities
SNAP 8 nuclear-electric space power system, operating on mercury Rankine cycle using NaK as heat input and rejection working fluids
Boiler design for potassium and cesium Rankine cycle space power plants
Instrumentation and performance of Rankine cycle corrosion test loop with alkali metal