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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Development of moldable carbonaceous materials for ablative rocket nozzles.

Description of a materials system developed for use as low-cost ablative nozzles for NASA's 260-in. solid rocket motor. Petroleum coke and carbon black fillers were employed; high density was achieved by controlling particle size distribution. An alumina catalyzed furfuryl ester resin which produced high carbon residues after pyrolysis was employed as the binder. Staple carbon fibers improved the strength and crack resistance of molded bodies. In static firing tests of two subscale nozzles, this material compared favorably in erosion rate with several other ablative systems.

Lockhart, R. J.↗

Spectroscopy and multivariate analyses applications related to solid rocket nozzle bondline

Chemical composition and molecular orientation define the properties of materials. Information related to chemical composition and molecular configuration is obtained by various forms of spectroscopy. Software algorithms developed for multivariate analyses, expert systems, and Artificial Intelligence (AI) are used to conduct repetitive operations. The techniques are believed to be of particular significance toward achieving TQM objectives. The objective was to obtain information related to the quality of the bondline in the solid rocket motor, SRM, nozzle. Hysol 934 NA, a room temperature curing epoxide resin, is used as the bonding agent. A good bond requires that the adhesive be placed on a properly prepared metal surface, the adhesives Part A and B be mixed in appropriate ratio from material within shelf life specifications. Spectroscopic data was obtained for surfaces prepared according to specifications, contaminated metal surfaces, samples of the epoxide adhesive at times that represent shelf aging from 3 months to 2 years, several mix ratio of A to B, and curing material. Temperature was found to be a significant factor. The study concentrated on pot life and mix ratio.

Arendale, W. F.↗

Blast Effects of Twin Variable-Cant Rocket Nozzles on Visibility During Landing on a Particle-Covered Surface

A limited investigation has been conducted to determine the jet-blast effect of twin variable-cant supersonic nozzles. These tests were made to examine the result of using canted main rocket engines to sweep the blast debris outward from the proposed landing area of a rocket-powered vehicle making a vertical approach to a touchdown. Cant angles from 0 degrees to 75 degrees, at intervals of 15 degrees, were tested at low ambient pressure and at atmospheric ambient pressure. Nozzle chamber pressures used were 400 psi and 2000 psi.

EXPERIMENTS↗

Analytical investigation of solid rocket nozzle failure

On April 5, 1983, an Inertial Upper Stage (IUS) spacecraft experienced loss of control during the burn of the second of two solid rocket motors. The anomaly investigation showed the cause to be a malfunction of the solid rocket motor. This paper presents a description of the IUS system, a failure analysis summary, an account of the thermal testing and computer modeling done at Marshall Space Flight Center, a comparison of analysis results with thermal data obtained from motor static tests, and describes some of the design enhancement incorporated to prevent recurrence of the anomaly.

Mccoy, K. E.↗

Development of low cost fabrication techniques for large solid rocket nozzles

Property measurements and fabrication characteristics were determined and the performance in subscale (Minuteman Wing 2 second stage) motors was evaluated. It was demonstrated that the incorporation of low cost fabrication techniques in a full scale 260 in. nozzle could result in savings of $149,000 when compared with an identical design using tape-wrapped components throughout.

Warga, J. J.↗

Experimental determination of three dimensional liquid rocket nozzle admittances.

The three dimensional nozzle admittance, an important parameter in combustion instability studies, was experimentally measured for several nozzle configurations. The admittance values were obtained using a modification of the classical impedance tube technique. The modified impedance tube method measures the admittance of a duct termination in the presence of one dimensional mean flow and three dimensional oscillations. Values of the nozzle admittance were obtained from pressure amplitude measurements taken at discrete points along the length of the tube. To determine the effects of nozzle geometry, nozzles were tested with half-angles of 15, 30, and 45 degrees and entrance Mach numbers of 0.08, 0.16, and 0.20. The admittance results are presented as functions of nondimensional frequency for mixed first tangential-longitudinal modes. These results are compared with available theoretical predictions and favorable agreement between theory and experiment is shown.

Zinn, B. T.↗

Extendible rocket nozzle development

An evaluation is presented of J-2 engine modifications that will simplify operation and improve reliability of the advanced Saturn 1C launch vehicle. Methods of increasing thrust without extensively modifying the S-2 or S-4B stages are also evaluated. A thrust increase was achieved by raising engine combustion through a redesign of the engine thrust chamber and propellant feed system.

Pryor, D.↗

Experimental determination of three-dimensional liquid rocket nozzle admittances.

The three-dimensional nozzle admittance, an important parameter in combustion instability studies, was experimentally measured for several nozzle configurations. The admittance values were obtained using a modification of the classical impedance tube technique. The modified impedance tube method measures the admittance of a duct termination in the presence of one-dimensional mean flow and three-dimensional oscillations. Values of the nozzle admittance were obtained from pressure amplitude measurements taken at discrete points along the length of the tube. To determine the effects of nozzle geometry, nozzles were tested with half-angles of 15, 30, and 45 deg and entrance Mach numbers of 0.08, 0.16, and 0.20. The admittance results are presented as functions of nondimensional frequency for mixed first tangential-longitudinal modes. These results are compared with available theoretical predictions, and good agreement between theory and experiment is shown.

Zinn, B. T.↗

High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 1: Narloy Z

Short-term tensile and low-cycle fatigue data are reported for Narloy Z, a centrifugally cast, copper-base alloy. Tensile tests were performed at room temperature in air and in argon at 482, 538 and 593 C using an axial strain rate of .002/sec to the -1 power. In addition tensile tests were performed at 538 C in an evaluation of tensile properties at strain rates of .004 and .01/sec to the -1 power. Ultimate and yield strength values of about 315 and 200 MN/sq m respectively were recorded at room temperature and these decreased to about 120 and 105 respectively as the temperature was increased to 593 C. Reduction in area values were recorded in the range from 40 to 50% with some indication of a minimum ductility point at 538 C.

Conway, J. B.↗

Development of high temperature materials for solid propellant rocket nozzle applications

Evaluation of tantalum carbide-tungsten fiber composites has been completed as far as weight percent carbon additions and weight percent additions of tungsten fiber. Extensive studies were undertaken concerning Young's Modulus and fracture strength of this material. Also, in-depth analysis of the embrittling effects of the extra carbon additions on the tungsten fibers has been completed. The complete fabrication procedure for the tantalum carbide-tungsten fiber composites with extra carbon additions is given. Microprobe and metallographic studies showed the effect of extra carbon on the tungsten fibers, and evaluation of the thermal shock parameter fracture strength/Young's Modulus is included.

Manning, C. R., Jr.↗

High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

Conway, J. B.↗

Flow processes in overexpanded chemical rocket nozzles. Part 1: Flow separation

An investigation was made of published nozzle flow separation data in order to determine the parameters which affect the separation condition. A comparison of experimental data with empirical and theoretical separation prediction methods leads to the selection of suitable equations for the separation criterion. The results were used to predict flow separation of the main space shuttle engine.

Schmucker, R. H.↗

High temperature, low-cycle fatigue of copper-base alloys for rocket nozzles. Part 2: Strainrange partitioning and low-cycle fatigue results at 538 deg C

Low-cycle fatigue tests of 1/2 Hard AMZIRC Copper and NARloy Z were performed in argon at 538 C to determine partitioned strain range versus life relationships. Strain-controlled low-cycle fatigue tests of a Zr-Cr-Mg copper-base alloy were also performed. Strain ranges, lower than those employed in previous tests, were imposed in order to extend the fatigue life curve out to approximately 400,000 cycles. An experimental copper alloy and an experimental silver alloy were also studied. Tensile tests were performed in air at room temperature and in argon at 538 C. Strain-controlled low-cycle fatigue tests were performed at 538 C in argon to define the fatigue life over the regime from 300 to 3,000 cycles. For the silver alloy, three additional heat treatments were introduced, and a limited evaluation of the short-term tensile and low-cycle fatigue behavior at 538 C was performed.

Conway, J. B.↗

Method of making a rocket nozzle

A method is described for forming the interior of a nozzle having uneven walls so that a throat of smooth converging and diverging sides is provided for passing flow. A metallic insert material is placed within the flow passageway adjacent to the area where the sharper throat constriction is to be formed, so that the material will flow through the inlet into the throat space when liquefied.

Campbell, D. H.↗

Flow processes in overexpanded chemical rocket nozzles. Part 1: Flow separation

An investigation was made of published nozzle flow separation data in order to determine the parameters which affect the separation conditions. A comparison of experimental data with empirical and theoretical separation prediction methods leads to the selection of suitable equations for the separation criterion. The results were used to predict flow separation of the main space shuttle engine.

Schmucker, R. H.↗