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At least 127 records · Page 7

Free-to-Roll Investigation of the Pre-Production F/A-18E Powered Approach Wing Drop

A free-to-roll study of the low-speed lateral characteristics of the pre-production F/A-18E was conducted in the NASA Langley 12-Foot Low-Speed Tunnel. In developmental flight tests the F/A-18E unexpectedly experienced uncommanded lateral motions in the power approach configuration. The objective of this study was to determine the feasibility of using the free-to-roll technique for the detection of uncommanded lateral motions for the pre-production F/A-18E in the power approach configuration. The data revealed that this technique in conjunction with static data revealed insight into the cause of the lateral motions. The free-to-roll technique identified uncommanded lateral motions at the same angle-of-attack range as experienced in flight tests. The cause of the uncommanded lateral motions was unsteady asymmetric wing stall. The paper also shows that free-to-roll data or static force and moment data alone are not enough to accurately capture the potential for an aircraft to experience uncommanded lateral motion.

VERTICAL TAIL

Rolling Bearing Life Prediction, Theory, and Application

A tutorial is presented outlining the evolution, theory, and application of rolling-element bearing life prediction from that of A. Palmgren, 1924; W. Weibull, 1939; G. Lundberg and A. Palmgren, 1947 and 1952; E. Ioannides and T. Harris, 1985; and E. Zaretsky, 1987. Comparisons are made between these life models. The Ioannides-Harris model without a fatigue limit is identical to the Lundberg-Palmgren model. The Weibull model is similar to that of Zaretsky if the exponents are chosen to be identical. Both the load-life and Hertz stress-life relations of Weibull, Lundberg and Palmgren, and Ioannides and Harris reflect a strong dependence on the Weibull slope. The Zaretsky model decouples the dependence of the critical shear stress-life relation from the Weibull slope. This results in a nominal variation of the Hertz stress-life exponent. For 9th- and 8th-power Hertz stress-life exponents for ball and roller bearings, respectively, the Lundberg-Palmgren model best predicts life. However, for 12th- and 10th-power relations reflected by modern bearing steels, the Zaretsky model based on the Weibull equation is superior. Under the range of stresses examined, the use of a fatigue limit would suggest that (for most operating conditions under which a rolling-element bearing will operate) the bearing will not fail from classical rolling-element fatigue. Realistically, this is not the case. The use of a fatigue limit will significantly overpredict life over a range of normal operating Hertz stresses. (The use of ISO 281:2007 with a fatigue limit in these calculations would result in a bearing life approaching infinity.) Since the predicted lives of rolling-element bearings are high, the problem can become one of undersizing a bearing for a particular application. Rules had been developed to distinguish and compare predicted lives with those actually obtained. Based upon field and test results of 51 ball and roller bearing sets, 98 percent of these bearing sets had acceptable life results using the Lundberg- Palmgren equations with life adjustment factors to predict bearing life. That is, they had lives equal to or greater than that predicted. The Lundberg-Palmgren model was used to predict the life of a commercial turboprop gearbox. The life prediction was compared with the field lives of 64 gearboxes. From these results, the roller bearing lives exhibited a load-life exponent of 5.2, which correlated with the Zaretsky model. The use of the ANSI/ABMA and ISO standards load-life exponent of 10/3 to predict roller bearing life is not reflective of modern roller bearings and will underpredict bearing lives.

Life prediction

Effect of thermally expanding surfaces on aerodynamic roll torques for cones.

An experimental and analytical study has been made of the aerodynamic roll torque on smoothly ablating, spinning cones. The tests, conducted in the Ames 3.5-Foot Hypersonic Wind Tunnel, indicated that the smoothly ablating model rolling at 0 deg angle of attack experiences roll damping, but when rolling at angle of attack an aerodynamic torque in the direction of spin arises if thermal expansion of the body surface occurs. An analysis of the spinning body at angle of attack is included to show how the relative importance of the ablator thermal expansion and the surface recession rate determines whether the motion is damped or undamped.

Mcdevitt, J. B.

Effect of lubricant extreme pressure additives on rolling element fatigue life

The effects of surface active additives on rolling-element fatigue life were investigated with the five-ball fatigue tester at conditions where classical subsurface initiated rolling-element fatigue is the sole mode of failure. Test balls of AISI 52100, AISI M-50, and AISI 1018 were run with an acid-treated white oil containing either 2.5 percent sulfurized terpene, 1 percent didodecyl phosphite, or 5 percent chlorinated wax. In general, it was found that the influence of surface active additives was detrimental to rolling-element fatigue life. The chlorinated-wax additive significantly reduced fatigue life by a factor of 7. The base oil with the 2.5 percent sulfurized-terpene additive can reduce fatigue life by as much as 50 percent. No statistical change in fatigue life occurred with the base oil having the 1 percent didodecyl-phosphite additive. The additives used with the base oil did not change the ranking of the bearing steels where rolling-element fatigue life was of subsurface origin.

Parker, R. J.

Effect of combined roll rate and sideslip angle on aircraft flight stability

The combined destabilizing effects of roll rate and sideslip angle are studied for a high angle-of-attack flight condition using a linear simulation of the coupled motions of a Space Shuttle-like configuration. Variations in the eigenvalues for a flight condition nominally identified by an angle of attack of 33.29 deg and a Mach number of 4.9 are examined with illustrations of the separate effects of body-axis roll rate and yaw rate, stability-axis roll rate, dynamic pressure, and sideslip angle. It is shown that the stability of the free motion of the vehicle is sensitive to roll rate and that this sensitivity is enhanced by nonzero sideslip angle. The results suggest that fully coupled linearized equations can be of value both for the study of Space Shuttle stability and for a better understanding of post-stall gyrations, incipient spin, and departure prevention for high-performance aircraft.

Stengel, R. F.

Flight test data for light aircraft spoiler roll control systems

The results of flight tests to determine the characteristics of spoiler roll control systems on three different light aircraft are summarized. Comparisons are made with wind tunnel data where available. Flight tests indicate that excellent roll characteristics can be achieved with spoilers. Yaw coupling with roll control inputs is virtually eliminated. Roll rates remain high when flaps are deployed at low speed. Very mild nonlinearities in control effectiveness exist, and there was no deadband or lag detected.

Kohlman, D. L.

Flight test data for light aircraft spoiler roll control systems

The results of flight tests to determine the characteristics of spoiler roll control systems on three different light aircraft are summarized. Comparisons are made with wind tunnel data where available. Flight tests indicate that excellent roll characteristics can be achieved with spoilers. Yaw coupling with roll control inputs is virtually eliminated. Roll rates remain high when flaps are deployed at low speed. Very mild nonlinearities in control effectiveness exist and there was no deadband or lag detected.

Kohlman, D. L.

Wind-tunnel investigation at Mach numbers from 1.90 to 2.86 of a canard-controlled missile with ram-air-jet spoiler roll control

The efficacy of using a ram-air-jet spoiler roll control device on a typical canard-controlled missile configuration was investigated. For roll control comparisons, conventional aileron controls on the tail fins were also tested. The results indicate that the roll control of the ram-air-jet spoiler tail fins at the highest free-stream Mach number compared favorably with that of the conventional 11-70 area-ratio tail fin ailerons, each deflected 10 deg. The roll control of the tail fin ailerons decreased while that of the ram-air-jet spoiler increased with free-stream Mach number. The addition of the ram-air-jet spoiler tail fins or flow-through tip chord nacelles on the tail fins resulted in only small changes in basic missile longitudinal stability. The axial force coefficient of the operating ram-air-jet spoiler is significantly larger than that of conventional ailerons and results primarily from the total pressure behind a normal shock in front of the nacelle inlets.

Blair, A. B., Jr.

Aerodynamic roll characteristics of a 0.00548 scale 146-inch solid rocket booster reentry configuration (MSFC Model Number 486) over a portion of the reentry flight regime in the NASA MSF 14-inch trisonic wind tunnel

An experimental investigation was conducted in the MSFC 14 inch TWT to study the roll characteristics of a 0.00548 scale model of the 146 inch shuttle solid rocket booster to obtain more accurate rolling moment data on the solid rocket booster. A sensitive single component roll balance was utilized. Data were obtained for a single nose mounted sting. The angle of attack range consisted of angles from 150 deg to 190 deg; roll angles consisted of angles from 0 deg to 337 1/2 deg in increments of 22 1/2 deg; and Mach numbers were 1.46, 1.96, 2.74 and 2.48.

Ramsey, P. E.

A ram-air-spoiler roll stabilization device for forward control cruciform missiles

An experimental investigation has been made at supersonic Mach numbers to determine the feasibility of using a ram-air-spoiler roll control device on a typical canard control missile configuration. As a basis for roll control comparisons, conventional aileron controls on the tail fins were also tested. Results are presented which indicate that the addition of nacelles on the missile tail fins resulted in satisfactory roll control effectiveness and only small changes in basic missile stability. The ram-air-spoiler roll control effectiveness is relatively constant over the range of vehicle attitudes and Mach numbers investigated.

Blair, A. B., Jr.

Influence of adsorbed fluids on the rolling contact deformation of MgO single crystals

Basic phenomena associated with rolling contact deformation were studied using MgO as a model bearing material. A hardened steel ball was rolled on MgO single crystals in slow-speed reciprocating motion and in high-speed circular motion. The resulting deformation was studied by dislocation etch-pit techniques. The presence of adsorbed fluids, such as silicone oil, white mineral oil, and toluene, with slow-speed sliding caused a dramatic change in slip mode and premature surface spalling compared with similar experiments in air or under water. In contrast, dimethyl formamide inhibited these slip processes. The results are consistent with the dependence of dislocation mobility on adsorbed species. High-speed hydrodynamic rolling with mineral oil lubrication produced a different slip phenomena entirely from the slow-speed rolling. The slip bands resembled those produced in tensile tests, and all slip apparently initiated at subsurface sites.

Dufrane, K. F.

Rolling-element bearings

In contrast to hydrodynamic bearings, which depend for low-friction characteristics on a fluid film between the journal and the bearing surfaces, roller-element bearings employ a number of balls or rollers that roll in an annular space. The paper briefly outlines the advantages and disadvantages of roller-element bearings as compared to hydrodynamic bearings. The discussion covers bearing types, rolling friction, friction losses in rolling bearings, contact stresses, deformations, kinematics (normal and high speeds), bearing dynamics including elastohydrodynamics, load distribution, lubrication (grease, solid oil, oil-air mist), specific dynamic capacity and life, specific static capacity, and fatigue or wearout (elastohydrodynamics, wear). Rolling bearing wear factor as a function of operating environment is plotted and discussed.

Anderson, W. J.

Remote control canard missile with a free-rolling tail brake torque system

An experimental wind-tunnel investigation has been conducted at supersonic Mach numbers to determine the static aerodynamic characteristics of a cruciform canard-controlled missile with fixed and free-rolling tail-fin afterbodies. Mechanical coupling effects of the free-rolling tail afterbody were investigated using an electronic/electromagnetic brake system that provides arbitrary tail-fin brake torques with continuous measurements of tail-to-mainframe torque and tail-roll rate. Results are summarized to show the effects of fixed and free-rolling tail-fin afterbodies that include simulated measured bearing friction torques on the longitudinal and lateral-directional aerodynamic characteristics.

Blair, A. B., Jr.

Curved-flow, rolling-flow, and oscillatory pure-yawing wind-tunnel test methods for determination of dynamic stability derivatives

Dynamic stability derivatives are evaluated on the basis of rolling-flow, curved-flow and snaking tests. Attention is given to the hardware associated with curved-flow, rolling-flow and oscillatory pure-yawing wind-tunnel tests. It is found that the snaking technique, when combined with linear- and forced-oscillation methods, yields an important method for evaluating beta derivatives for current configurations at high angles of attack. Since the rolling flow model is fixed during testing, forced oscillations may be imparted to the model, permitting the measurement of damping and cross-derivatives. These results, when coupled with basic rolling-flow or rotary-balance data, yield a highly accurate mathematical model for studies of incipient spin and spin entry.

Chambers, J. R.

Rolling resistance of electric vehicle tires from track tests

Special low-rolling-resistance tires were made for DOE's ETV-1 electric vehicle. Tests were conducted on these tires and on a set of standard commercial automotive tires to determine the rolling resistance as a function of time during both constant-speed tires and SAE J227a driving cycle tests. The tests were conducted on a test track at ambient temperatures that ranged from 15 to 32 C (59 to 89 F) and with tire pressures of 207 to 276 kPa (30 to 40 psi). At a contained-air temperature of 38 C (100 F) and a pressure of 207 kPa (30 psi) the rolling resistances of the electric vehicle tires and the standard commercial tires, respectively, were 0.0102 and 0.0088 kilogram per kilogram of vehicle weight. At a contained-air temperature of 38 C (100 F) and a pressure of 276 kPa (40 psi) the rolling resistances were 0.009 and 0.0074 kilogram per kilogram of vehicle weight, respectively.

Dustin, M. O.

Dynamic load measurements with delta wings undergoing self-induced roll-oscillations

The aerodynamic forces acting on a delta wing, mounted on a free-to-roll sting-balance apparatus, were measured. Two wing planforms having leading edge sweeps of 76 and 80 deg were tested, but only the wing with the 80 deg sweep would undergo periodic self-induced roll oscillation. The time dependent forces and roll angles for this wing were then recorded for various test conditions. In these tests a considerable drop in the average normal force of the free-to-roll wing was measured, relative to the normal force obtained in the static tests. Also, the helium-bubble flow visualization technique was used to gain some insight into the periodic motion of the separated leading edge vortices.

Levin, D.

Rolling, slip and traction measurements on low modulus materials

Traction and wear tests were performed on six low modulus materials (LMM). Three different traction tests were performed to determine the suitability of the material for use as traction rollers. These were the rolling, slip and endurance traction tests. For each material the combination LMM on LMM and LMM on steel were evaluated. Rolling traction test were conducted to determine the load - velocity limits, the rolling traction coefficient of the materials and to establish the type of failures that would result when loading beyond the limit. It was found that in general a simple constant rolling traction coefficient was enough to describe the results of all the test. The slip traction tests revealed that the peak traction coefficients were considerably higher than for lubricated traction contacts. The endurance traction tests were performed to establish the durability of the LMM under conditions of prolonged traction. Wear measurements were performed during and after the test. Energetic wear rates were determined from the wear measurements conducted in the endurance traction tests. These values show that the roller wear is not severe when reasonable levels of traction are transmitted.

Tevaarwerk, J. L.

Semiempirical method for predicting vortex-induced rolling moments

A method is described for the prediction of rolling moments on a wing penetrating a vortex velocity field generated by a large aircraft. Rolling moments are determined from lifting pressure coefficients computed with an inviscid-flow linear panel method. Two empirical corrections are included to account for the lifting efficiency of an airfoil section and the local stall on the wing. Predicted rolling moments are compared with those from two windtunnel experiments. Results indicate that experimental rolling moments, for which the Reynolds number of the following wing is low, should be interpreted with caution.

Allison, D. O.