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Auger and Ram have same pitch, which minimizes damage to workpiece and load carried by auger. Auger firmly fastened onto ram shaft by screw and kept from rotating on shaft by slot machined into end of stem and male driving lug that engages slot. Used to install threaded studs in plastic or rubber where impractical to mold them in.
A process for machining glass by placing a rotating carbide working surface under minimum pressure against an area of glass to be worked is described. Concurrently the region between the working surface and the area of glass is wet with a lubricant consisting essentially of a petroleum carrier, a complex mixture of esters and a complex mixture of naturally occurring aromatic oils.
Seeker is an ultra-low cost approach to highly automated extravehicular inspection of crewed or uncrewed spacecraft that has been designed and built in-house at the NASA Johnson Space Center (JSC). The first version of Seeker is intended to be an incremental development towards an advanced inspection capability. This effort builds on past free-flying inspector development efforts such as the Autonomous Extravehicular Activity Robotic Camera Sprint (AERCam Sprint) and Mini AERCam. Seeker was funded as an International Space Station (ISS) "X-by" Project, which required delivery of the vehicle approximately one year after authority to proceed and within the budget of $1.8 million. Seeker will fly onboard the NG-11 Cygnus mission in 2019 and will deploy after Cygnus' primary mission is completed. Seeker will perform inspection-like maneuvers within 50 meters of the target vehicle (Cygnus) and then dispose itself. The Seeker Guidance, Navigation, and Control (GNC) system is composed entirely of commercial off-the-shelf (COTS) and space-rated COTS items, an inertial-relative Multiplicative Extended Kalman Filter (MEKF), point-to-point guidance (with various additional modes such as stationkeeping), proportional-integral translational control, phase plane rotational control, and a state machine for automated mission moding with minimal ground input.
Zeolite 13X is favorable to be used as an adsorbent in carbon dioxide (CO2) removal from the spacecraft cabin air. Reducing the size of the zeolite particles and particle size distribution is thought to increase the capacity of CO2 adsorption of the zeolite 13X powder, and potentially increase its manufacturability as a paste for additive manufacturing or slip casting. This paper will go into detail on the process of using ball milling in order to reduce particle size and particle size distribution of commercial zeolite 13X powder, as well as to characterize CO2 adsorption and manufacturability of the milled powder. Both dry and wet ball milling was analyzed during the experiment. Studies were also ran on the amount of time the powder was milled, rotational speed of the milling machine, ball to powder ratio, ball to jar ratio, and ethanol to powder ratio. The processed powder was then characterized through laser diffraction, SEM, and surface measurement techniques to show that particle size and particle size distribution could be reduced, and to show the effect of the reduced particle size and particle size distribution on CO2 adsorption and manufacturability.
In fluid flow machines, the working fluid involved in rotative motion due to shaft rotation significantly modifies the rotor synchronous response. This can result in the rotor maintaining the high vibration amplitude that occurs at resonance over an extended rotative speed range. The phase changes in this range are typically very small. The fluid may also create rotor instability, i.e., subsynchronous self-excited vibrations, when the rotative speed is sufficiently high. This rotor instability is often related and increases with higher rotor unbalance (Opposite to other types of instability such as oil whirl/whip, internal friction, etc.). The rotor rig demonstrates typical dynamic behavior of hydraulic machines. At lower speeds the effect of amplitude/phase mentioned above is noticeable; at higher speeds the subsynchronous instability occurs.
An enlarged, high-temperature-compliant foil bearing has been built and tested to demonstrate the feasibility of such bearings for use in aircraft gas turbine engines. Foil bearings are attractive for use in some machines in which (1) speeds of rotation, temperatures, or both exceed maximum allowable values for rolling-element bearings; (2) conventional lubricants decompose at high operating temperatures; and/or (3) it is necessary or desirable not to rely on conventional lubrication systems. In a foil bearing, the lubricant is the working fluid (e.g., air or a mixture of combustion gases) in the space between the journal and the shaft in the machine in which the bearing is installed.
Laser machining helps to balance high-speed rotating machinery. Report describes continuing studies of fatigue lives of materials cut by lasers. One long-term objective of such studies is use of laser machining to balance rotors operating at high speeds. To achieve objective, necessary to know relationship between effects of conventional and laser machining on fatigue lives of machined materials.
NASA Glenn Research Center's Single-Stage Axial Compressor Facility was upgraded in fiscal year 2003 to expand and improve its research capabilities for testing high-speed fans and compressors. The old 3000-hp drive motor and gearbox were removed and replaced with a refurbished 7000-hp drive motor and gearbox, with a maximum output speed of 21,240 rpm. The higher horsepower rating permits testing of fans and compressors with higher pressure ratio or higher flow. A new inline torquemeter was installed to provide an alternate measurement of fan and compressor efficiency, along with the standard pressure and temperature measurements. A refurbished compressor bearing housing was also installed with bidirectional rotation capability, so that a variety of existing hardware could be tested. Four new lubrication modules with backup capability were installed for the motor, gearbox, torquemeter, and compressor bearing housing, so that in case the primary pump fails, the backup will prevent damage to the rotating hardware. The combustion air supply line for the facility inlet air system was activated to provide dry air for repeatable inlet conditions. New flow conditioning hardware was installed in the facility inlet plenum tank, which greatly reduced the inlet turbulence. The new inlet can also be easily modified to accommodate 20- or 22-in.-diameter fans and compressors, so a variety of existing hardware from other facilities (such as Glenn's 9- by 15-Foot Low-Speed Wind Tunnel) can be tested in the Single-Stage Axial Compressor Facility. An exhaust line was also installed to provide bleed capability to remove the inlet boundary layer. To improve the operation and control of the facility, a new programmable logic controller (PLC) was installed to upgrade from hardwired relay logic to software logic. The PLC also enabled the usage of human-machine interface software to allow for easier operation of the facility and easier reconfiguration of the facility controls when necessary. Finally, a new health-monitoring system was installed to measure shaft speed, shaft movement, and machine vibration on all of the rotating equipment. The system also provides automatic alarms and shutdown of the equipment when required. An integrated systems test for checkout of the facility was completed on June 17, 2003. Research testing resumed on June 30 with data obtained in support of the Ultra-Efficient Engine Technology Project's Compressor Casing Treatment Project.
Quick-coupling connector whose inner shells are threaded to the cable ends and whose outer shells have tracks that register in channels machined in the inner shells are rotated 45 deg to effect a locking of the coupling. This connector faithfully reproduces excellent electrical characteristics no matter how frequently assembled and disassembled.
Concept for acoustic coupler allows sound efficiently conveyed from bearings to external sensor. Noise from bearings in bearing test machine monitored for signs of incipient failure. Straight through acoustic-coupler assembly inserted through existing ports in housing of bearing-testing machine. Threaded electrical connector at top rotated to adjust force applied to sensing element and contact bearing.
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To run both smoothly and efficiently, high-speed machines need stable, low-friction bearings to support their rotors. In addition, an oil-free bearing system is a common requirement in today's designs. Therefore, self-acting gas film bearings are becoming the bearing of choice in high-performance rotating machinery, including that used in the machine tool industry. Although plain journal bearings carry more load and have superior lift and land characteristics, they suffer from instability problems. Since 1992, a new type of fluid film bearing, the wave bearing, has been under development at the NASA Lewis Research Center in Cleveland, Ohio, by Dr. Florin Dimofte, a Senior Research Associate of the University of Toledo. One unique characteristic of the waved journal bearing that gives it improved capabilities over conventional journal bearings is the low-amplitude waves of its inner diameter surface. The radial clearance is on the order of one thousandth of the shaft radius, and the wave amplitude is nominally up to one-half the clearance. This bearing concept offers a load capacity which is very close to that of a plain journal bearing, but it runs more stably at nominal speeds.
Device for making small, precise rotation of objects in cramped spaces consists of V-groove machined in block of aluminum (or nylon) and flat, slotted bar clamped across groove. Device used to rotate lenses until in precise alinement with optical axis of injection laser.
Proposed fiber-optic sensor monitors axial position of shaft or bearing in turbomachine. Device senses position of non-magnetic as well as magnetic material and calibrates before assembly in machine. More compact. Concept extends to measure rotational speed of shaft.
The Boeing Company, under contract to the Electric Power Research Institute (EPRI), has completed a test program on the Mod-2 wind turbines at Goodnoe Hills, Washington. The objectives were to update fatigue load spectra, discern site and machine differences, measure vortex generator effects, and to evaluate rotational sampling techniques. This paper shows the test setup and loads instrumentation, loads data comparisons and test/analysis correlations. Test data are correlated with DYLOSAT predictions using both the NASA interim turbulence model and rotationally sampled winds as inputs. The latter is demonstrated to have the potential to improve the test/analysis correlations. The paper concludes with an assessment of the importance of vortex generators, site dependence, and machine differences on fatigue loads. The adequacy of prediction techniques used are evaluated and recommendations are made for improvements to the methodology.
Simple tool reduces set-up and machining time by more than 70 percent. Unorthodox tooling arrangement used to machine three prongs on end of specialpurpose wrench. Modified carbide-tipped spot-facing tool rotated at 1,400 to 1,600 revolutions per minute in small milling machine and applied to work piece, held with its corners in spaces of three-cornered collect.
A probabilistic methodology for designing rotating mechanical components using reliability to relate stress to strength is explained. The experimental test machines and data obtained for steel to verify this methodology are described. A sample mechanical rotating component design problem is solved by comparing a deterministic design method with the new design-by reliability approach. The new method shows that a smaller size and weight can be obtained for specified rotating shaft life and reliability, and uses the statistical distortion-energy theory with statistical fatigue diagrams for optimum shaft design. Statistical methods are presented for (1) determining strength distributions for steel experimentally, (2) determining a failure theory for stress variations in a rotating shaft subjected to reversed bending and steady torque, and (3) relating strength to stress by reliability.