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NASA NTRS2019

Additive Manufacturing and Hot-fire Testing of Bimetallic GRCop-84 and C-18150 Channel-Cooled Combustion Chambers using Powder Bed Fusion and Inconel 625 Hybrid Directed Energy Deposition

Additive manufacturing (AM) is an advanced fabrication technique that is demonstrating tremendous potential to reduce fabrication lead times and costs for liquid rocket engine components. The additive manufacturing technology lends itself to fabricate components with complex features such as internal coolant channels in combustion chambers that would otherwise require complex manufacturing operations. A requirement for high performance engines is to use high conductivity, high strength materials such as copper-alloys for combustion chamber liners to provide adequate wall temperatures and meet subsequent structural margins. A further requirement of this configuration is to minimize weight by defining and fabricating material in discrete locations as required. NASA and Industry partner, Virgin Orbit, have been working to advance these technologies through development of bimetallic additive manufacturing techniques under a public-private partnership through NASA’s Announcement of Collaborative Opportunity (ACO). This partnership is advancing a bimetallic hybrid additively manufactured combustion chamber that integrates Powder Bed Fusion (PBF), specifically Selective Laser Melting (SLM), and Directed Energy Deposition (DED) blown powder techniques to optimize the chamber materials and subsequent assembly. The SLM process is being developed for the combustion chamber liner to use copper-alloys GRCop-84 (Copper-Chrome-Niobium) or C-18150 (Copper-Chrome-Zirconium). The hybrid DED blown powder technology is used to apply an integrated structural jacket and manifolds using an Inconel 625 superalloy on the outer surface of the SLM copper liner. The hybrid DED technology being used on this program is a DMG Mori Seiki AM machining center which integrates the DED blown powder with an integral subtractive (traditional) machining to minimize overall setups. A series of chambers were fabricated using these techniques with GRCop-84/Inconel 625 and C-18150/Inconel and hot-fire tested at NASA Marshall Space Flight Center (MSFC) in LOX/Kerosene (RP-1). This paper describes the process development to integrate these AM technologies into an integrated bimetallic assembly, the design of the chamber, results from hot-fire testing, and further development.

Gradl, Paul↗

DOE OSTI2020

Sculpting Non-Machinable Porous Materials

The goal of this project was to establish the scientific basis for subtractive manufacturing (sculpting) of porous materials using ion beams. Using the catcher foil technique, complemented with molecular dynamics simulations, we studied the dependence of the sputtering yield of Ag and Au nanofoams as a function of foam monolith density, ion mass, and the beam incidence angle, and compared these dependencies to those measured for full-density solids. We found that the foam sputtering yield was considerably lower than for the full-density solid. The sputtering yield increased with beam incidence angle, and the open structure of the foam suppressed the development of collision cascades. We also found that the sputtering yield decreased with increasing foam density. The simulation revealed a significant redeposition of sputtered atoms in the foam.

36 MATERIALS SCIENCE↗

NASA NTRS2014

Verification of Loop Diagnostics

Many different techniques have been used to characterize the plasma in the solar corona: density-sensitive spectral line ratios are used to infer the density, the evolution of coronal structures in different passbands is used to infer the temperature evolution, and the simultaneous intensities measured in multiple passbands are used to determine the emission measure. All these analysis techniques assume that the intensity of the structures can be isolated through background subtraction. In this paper, we use simulated observations from a 3D hydrodynamic simulation of a coronal active region to verify these diagnostics. The density and temperature from the simulation are used to generate images in several passbands and spectral lines. We identify loop structures in the simulated images and calculate the loop background. We then determine the density, temperature and emission measure distribution as a function of time from the observations and compare with the true temperature and density of the loop. We find that the overall characteristics of the temperature, density, and emission measure are recovered by the analysis methods, but the details of the true temperature and density are not. For instance, the emission measure curves calculated from the simulated observations are much broader than the true emission measure distribution, though the average temperature evolution is similar. These differences are due, in part, to inadequate background subtraction, but also indicate a limitation of the analysis methods.

Winebarger, A.↗

NASA NTRS2011

Advanced Speckle Sensing for Internal Coronagraphs

A 4-8m telescope carrying a coronagraph instrument is a leading candidate for an anticipated flagship mission to detect and characterize Earth-size exoplanets in the 2020s. Many candidate coronagraph instruments have been proposed, and one has met many of the principal requirements for that mission. But the telescope and instrument will need exquisite stability and precise control of the incoming wavefront to enable detection of faint companions (10(exp -10) of the star) at an angular separation of 2-4 Airy radii. In particular, wavefront errors cause speckles in the image, and variations in those speckles can confound the exoplanet detection. This challenge is compounded by the background light from zodiacal dust around our Sun and the target star, which limits the speed with which we can estimate and correct the speckles. We are working on developing coherent speckle detection techniques that will allow rapid calibration of speckles on the science detector, allowing subtraction in post-processing or correction with deformable mirrors. The expected speed improvement allows a much quicker timeline for measurement & calibration, which reduces the required telescope stability requirement and eases both the flight system design and the challenge of ground testing. We will describe the experiments and summarize progress to date.

Terrestrial Planet Finder↗

NASA NTRS1977

A comparison of several methods of estimating the columnar electron content of the plasmasphere

Data from several different observation techniques are used to estimate the columnar electron content of the plasmasphere. The estimate is based upon the subtraction of the ionospheric electron content from the total content along the radio path from ground to the geostationary satellite ATS-6. The Radio Beacon Experiment on this satellite allows a very accurate determination of the total electron content up to the height of the satellite. For the ionospheric electron content (ground to appr. 2000 km) the following techniques are used: (1) Faraday effect on the ATS-6 signals, (2) differential Doppler effect on the signals of the low-orbiting NNSS satellites, (3) combination of bottomside and topside ionograms, and (4) extrapolation of bottomside ionograms. It is shown that the combination of group delay and Faraday effect data on the ATS-6 RBE signals provide the most reliable estimates of the columnar electron content of the plasmasphere. Data from low-orbiting satellites support this conclusion.

Davies, K.↗

NASA NTRS1990

Mechanical system diagnostics using vibration testing techniques

The 'Cepstrum' technique of vibration-path identification allows the recovery of the transfer function of a system with little knowledge as to its excitation force, by means of a mathematical manipulation of the system output in conjunction with subtraction of part of the output and suitable signal processing. An experimental program has been conducted to evaluate the usefulness of this technique in the cases of simple, cantilever-beam and free-free plate structures as well as in that of a complex mechanical system. On the basis of the transfer functions thus recovered, it was possible to evaluate the shifts in the resonance frequencies of a structure due to the presence of defects.

Mcleod, Catherine D.↗

NASA NTRS1990

Line profiles and the kinematics of the narrow-line region in Seyfert galaxies

High signal-to-noise ratio and long-slit CCD spectra at about 100 km/sec resolution have been obtained for six high-ionization Seyfert galaxies. By subtracting the stellar absorption features with the aid of continuum templates, and using deblending techniques, the asymmetry indices of a number of optical emission-line profiles were measured, spanning a wide range in both ionization potential and critical density in each galaxy. The fundamental problem of the cloud-motion direction in the narrow-line region (NLR) has been studied, using these measurements and on the assumption that the preponderance of blueward profile asymmetries requires radial motion as well as a source of extinction. Simple and spherically symmetric NLR simulations are performed to demonstrate that infall and outflow models can be distinguished by comparing asymmetry indices as a function of ionization potential and critical density.

De Robertis, M. M.↗

NASA NTRS2014

Revealing Asymmetries in the HD181327 Debris Disk: A Recent Massive Collision or Interstellar Medium Warping

New multi-roll coronagraphic images of the HD181327 debris disk obtained using the Space Telescope Imaging Spectrograph on board the Hubble Space Telescope reveal the debris ring in its entirety at high signal-to-noise ratio and unprecedented spatial resolution. We present and apply a new multi-roll image processing routine to identify and further remove quasi-static point-spread function-subtraction residuals and quantify systematic uncertainties. We also use a new iterative image deprojection technique to constrain the true disk geometry and aggressively remove any surface brightness asymmetries that can be explained without invoking dust density enhancements/ deficits. The measured empirical scattering phase function for the disk is more forward scattering than previously thought and is not well-fit by a Henyey-Greenstein function. The empirical scattering phase function varies with stellocentric distance, consistent with the expected radiation pressured-induced size segregation exterior to the belt. Within the belt, the empirical scattering phase function contradicts unperturbed debris ring models, suggesting the presence of an unseen planet. The radial profile of the flux density is degenerate with a radially varying scattering phase function; therefore estimates of the ring's true width and edge slope may be highly uncertain.We detect large scale asymmetries in the disk, consistent with either the recent catastrophic disruption of a body with mass greater than 1% the mass of Pluto, or disk warping due to strong interactions with the interstellar medium.

Henyey Greenstein function↗

NASA NTRS1975

H alpha oscillations in sunspot umbrae

Results are reported for direct measurement of intensity fluctuations and photographic subtractions of simultaneous Doppler filtergrams of H-alpha oscillations in sunspot umbrae. The observational techniques are described, and data are presented on the intensity variations, power spectra, and specific characteristics of the oscillations. Periods for the velocity oscillations are obtained by power spectrum analysis. It is found that the oscillations are apparently continuous, and that each umbra has its own characteristic period ranging from 145 to 180 plus or minus 10 sec and a duration of at least 8 cycles. A Doppler shift of 10 km/sec, an oscillating element size of 3 sec or less, and visibility to a radius vector of about 0.9 are also observed.

Phillis, G. L.↗

NASA NTRS1982

Measuring the large-scale anisotropy in the microwave background radiation

Measurements of large-scale anisotropy in the 2.7 K microwave background radiation are reaching a sensitivity of Delta T/T = 0.0001 in the amplitudes of low-order spherical harmonics. At this level, interesting conditions and processes in the early universe can be studied. However, the measurements are difficult and very susceptible to systematic errors. The microwave instruments and techniques are discussed with the emphasis on the reduction and evaluation of spurious effects. The subtraction of foreground radiation, mainly from diffuse Galactic sources, is a major problem that already limits the accuracy of measurements near 1 cm wavelength. Current results for the dipole and quadrupole moments are compared and discussed.

Wilkinson, D. T.↗

NASA NTRS1985

Measurement of Seebeck coefficient using a light pulse

A high-temperature (1900 K) Seebeck coefficient apparatus is described in which small thermal gradients are generated in a sample by light pulses transmitted via light pipes. By employing an analog subtraction circuit, the Seebeck coefficient is displayed directly on an X-Y recorder. This technique presents a convenient, accurate, and rapid method for measuring the Seebeck coefficient in highly doped semiconductors as a function of temperature. The nature of the resulting display (X-Y recording) is a valuable tool in determining validity of the data. A straight line results (i.e., a minimum of hysteresis) only if all potential experimental errors are minimized. Under these conditions, the error of measurements of the Seebeck coefficient is estimated to be less than + or - 1 percent.

Wood, C.↗

DOE OSTI2024

Measurement of C P Violation Observables in D + → K − K + π + Decays

A search for violation of the charge-parity ( C P ) symmetry in the D + → K − K + π + decay is presented, with proton-proton collision data corresponding to an integrated luminosity of 5.4 fb − 1 , collected at a center-of-mass energy of 13 TeV with the LHCb detector. A novel model-independent technique is used to compare the D + and D − phase-space distributions, with instrumental asymmetries subtracted using the D s + → K − K + π + decay as a control channel. The p value for the hypothesis of C P conservation is 8.1%. The C P asymmetry observables A C P | S ϕ π + = ( 0.95 ± 0.4 3 stat ± 0.2 6 syst ) × 10 − 3 and A C P | S K ¯ * 0 K + = ( − 0.26 ± 0.5 6 stat ± 0.1 8 syst ) × 10 − 3 are also measured. These results show no evidence of C P violation and represent the most sensitive search performed through the phase space of a multibody decay. © 2024 CERN, for the LHCb Collaboration 2024 CERN

Aaij, R. (ORCID:0000000305331952)↗

NASA NTRS1980

Ultraviolet /UV/ emission line mapping of selected regions in the Orion Nebula

Digital processing of data from the International Ultraviolet Explorer (IUE) satellite are used to obtain monochromatic mosaic images of the most prominent UV spectra lines at 35 locations in the central region of the Orion Nebula. The image processing techniques include calculations of the spectrograph orientation and the thermal effects, normalization for exposure time, background subtraction, correction for sensitivity variation within the IUE spectrograph aperture, correction to an absolute flux scale, sample interpolation, and display on graphic devices. The resulting UV emission line intensity maps may be used in conjunction with observations of other wavelength regions to determine the spatial distribution of ionization and abundance levels of carbon and oxygen in Orion.

Turnrose, B. E.↗

NASA NTRS1994

Limitation on the use of a spaceborne SAR for rain measurements

A proof-of-concept experiment for remote sensing of precipitation by SAR is part of the SIR-C/X-SAR experiment. This thesis presents a feasibility study and recommendations for detection of precipitation using SIR-C/X-SAR. The principal limitation to rain measurement from a spaceborne SAR is the poor SCR (signal-to-clutter ratio). This is in part due to the system configuration and largely due to the large magnitude of echoes associated with the surface component. Two geometries apply: off-vertical and vertical pointing angles. Here we present calculations for both. With vertical geometry a large clutter component is associated with range sidelobes of the chirped transmitter pulse. To overcome this problem a narrow transmitted pulse (3 mu sec) processed without dechirping was used. Since the magnitude of the clutter over the ocean is high it is recommended that data in the chirped mode be obtained over the forest due to the significantly lower backscatter associated with it at nadir. With these recommendations, at nadir, it is believed that rain rates greater than 5 mm/hr may be detected. The use of a better weighting function that gives lower sidelobe levels than that used (a raised cos(exp 2)) is also recommended. At off-vertical look angles all the range cells have a large clutter component associated with them due to the geometry. The use of higher angles of incidence (theta greater than 60 deg) is recommended because of better SCR at these angles. With this recommendation, at off-vertical, it is believed that rain rates greater than 10 mm/hr may be detected. Various other techniques are described and recommended to improve the minimum detectable precipitation rate. These include trying to subtract the estimate of the clutter from the combined signal and clutter and trying to separate the Doppler of the rain echo and the surface echo. With these recommendations it is believed that it is possible to detect precipitation as low as 1 mm/hr at vertical and greater than 5 mm/hr at off-vertical look angles.

Ahamad, Atiq↗

NASA NTRS2014

Computational Reduction of Specimen Noise to Enable Improved Thermography Characterization of Flaws in Graphite Polymer Composites

Flaw detection and characterization with thermographic techniques in graphite polymer composites are often limited by localized variations in the thermographic response. Variations in properties such as acceptable porosity, fiber volume content and surface polymer thickness result in variations in the thermal response that in general cause significant variations in the initial thermal response. These result in a "noise" floor that increases the difficulty of detecting and characterizing deeper flaws. A method is presented for computationally removing a significant amount of the "noise" from near surface porosity by diffusing the early time response, then subtracting it from subsequent responses. Simulations of the thermal response of a composite are utilized in defining the limitations of the technique. This method for reducing the data is shown to give considerable improvement characterizing both the size and depth of damage. Examples are shown for data acquired on specimens with fabricated delaminations and impact damage.

Winfree, William P.↗

NASA NTRS1974

Observations of comet Kohoutek (1973f)

The coma region Comet Kohoutek (1973f) was observed with a 40-mm proximity focused image intensifier tube and filters to isolate principal emissions. The low brightness of the comet limited the results, but it was possible to compare the intensity profiles of C2 and continuum in the coma. It appears that Comet Kohoutek was a typical comet in that it did not exhibit unusual coma structure similar to that of Comet Bennet. Photographs taken with the 42 cm Schmidt showed typical type 1, type, 2 and antitail morphology, with increased type 2 activity after perihelion passage. A technique for eliminating the type 2 (dust) component of the tail is given by means of photographic subtraction of blue and red sensitive layers of a color photograph.

Larson, S.↗

NASA NTRS1973

Video systems for real-time oil-spill detection

Three airborne television systems are being developed to evaluate techniques for oil-spill surveillance. These include a conventional TV camera, two cameras operating in a subtractive mode, and a field-sequential camera. False-color enhancement and wavelength and polarization filtering are also employed. The first of a series of flight tests indicates that an appropriately filtered conventional TV camera is a relatively inexpensive method of improving contrast between oil and water. False-color enhancement improves the contrast, but the problem caused by sun glint now limits the application to overcast days. Future effort will be aimed toward a one-camera system. Solving the sun-glint problem and developing the field-sequential camera into an operable system offers potential for color 'flagging' oil on water.

Millard, J. P.↗

NASA NTRS1977

Feasibility investigation of integrated optics Fourier transform devices

The possibility of producing an integrated optics data processing device based upon Fourier transformations or other parallel processing techniques, and the ways in which such techniques may be used to upgrade the performance of present and projected NASA systems were investigated. Activities toward this goal include; (1) production of near-diffraction-limited geodesic lenses in glass waveguides; (2) development of grinding and polishing techniques for the production of geodesic lenses in LiNbO3 waveguides; (3) development of a characterization technique for waveguide lenses; and (4) development of a theory for corrected aspheric geodesic lenses. A holographic subtraction system was devised which should be capable of rapid on-board preprocessing of a large number of parallel data channels. The principle involved is validated in three demonstrations.

Verber, C. M.↗