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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Time-Domain Vortex Induced Vibration Modeling of Reference Dynamic Power Cable for the Gulf of Maine

Vortex-induced vibration (VIV) is a phenomenon known to decrease the fatigue life of dynamic power cables used in floating offshore wind systems through increased bending loading cycles. A variety of modeling solutions have been proposed to study this, but none enable fully-coupled simulations leveraging open-source tools. To address this, a time-domain VIV model has been successfully implemented into the open-source mooring dynamics model MoorDyn. The semi-empirical VIV model describes a lift force acting on segments of a flexible cylinder, making it well suited for implementation into MoorDyn. The new capability successfully predicted the frequencies and magnitudes of strain in both steady and oscillating flows when compared to the original validation results and matched peak spectral response when compared to experimental results, verifying successful implementation. MoorDyn with VIV was then leveraged to simulate a 15 MW floating turbine with a dynamic power cable in the Gulf of Maine using OpenFAST for six return periods of combined wind, wave, and current conditions. Increased curvature and tension fluctuations in higher flow speeds were observed when simulating VIV. Maximum tensions and curvatures also increased, with the 500 year conditions violating the curvature factor of safety of 2.0. These results highlight the importance of considering VIV when designing dynamic power cables for the Gulf of Maine, and indicate that cost effective mitigation strategies should be explored for the area. They also demonstrate the utility of this new modeling capability, which provides the first open-source tool for fully coupled time-domain floating offshore wind simulations with dynamic power cable VIV.

17 WIND ENERGY↗

Space-Environment Effects on Optical Cables

Results obtained from the Long-Duration Exposure Facility (LDEF) JPL fiber optics experiment, which remained in low-earth orbit for 5 3/4 years, are discussed to illustrate the effects of the adverse space environment on fiber optic cables. The results of tests performed on the ten fiber optic cable samples, flown on the LDEF, are then compared to data obtained from similar laboratory tests performed on currently available fiber optic cables. The effects of radiation exposure, temperature cycling, polymer aging, and micrometeoroid impacts on fiber optic cables applied in space are discussed.

optical↗

Vibration Fixture Design and Testing for Rigid - Y Cable Mount on MMRTG F4

INL is responsible for the fueling and testing of Radioisotope Thermoelectric Generators for NASA space missions. For the upcoming NASA mission "DRAGONFLY," INL is tasked with fueling and testing the Multi-Mission Radioisotope Thermoelectric Generator F4 (MMRTG F4). This involves conducting various tests, such as vibration testing and mass properties testing. For these tests, an interface is required between the MMRTG and the testing equipment, provided by cables mounted on a legacy bracket. Due to design changes in the cooling lines, a new cable – the Rigid Y cable – is to be used. The test described in this poster was to verify if the Rigid Y cable would survive the vibration tests. The results will determine the procedure for conducting the vibration tests on the MMRTG F4.

42 - ENGINEERING↗

Crack Identification and Characterization in Deformed Nb3Sn Rutherford Cable Stacks Using Machine Learning

An investigation of instance segmentation of cracks in Nb3Sn 4-stack 40-strand Rutherford cables using machine learning is presented. Three samples were uniaxially and biaxially loaded before metallographic inspections were performed. The Mask R-CNN model was used in the Detectron2 framework with pre-trained weights but fine-tuned to detect and segment cracks. The model detected cracks with bounding box and mask average precisions (AP) of 42.8 and 27.9, respectively, and was used for instance segmentation of all cracks in the three samples. More cracks were found in the sample pre-loaded along the z-axis (i.e., along the cable length). Pre-loading along the x-axis (i.e., on the cables edges) reduced the number of cracks and changed the crack orientation distribution, away from being highly aligned with the y-axis (i.e., normal to the cables broad faces), i.e., the direction with the highest applied load. Fine-tuning of the Segment Anything Model (SAM) was also studied but performed poorly without human-provided prompts. However, the zero-shot capability of SAM showed high promises to accelerate the image annotation process for applications beyond this study.

Croteau, Jean-Francois↗

Optimized cryogenic setup for microwave loss characterization of superconducting coaxial cables

As superconducting quantum systems scale up to enable applications like large-scale quantum computing, challenges such as fabrication yield, wiring complexity, and microwave crosstalk drive the need for high-fidelity, low-loss, modular interconnects. In recent experiments, the performance of these interconnects is often limited by cable loss, a factor that becomes even more critical as we aim for higher fidelity operations and connect increasingly coherent modules. In this talk, we present our cryogenic microwave loss characterization setup, carefully designed to minimize losses external to the coaxial cables under test. We also share results for several commercially-available superconducting cables measured with this setup and briefly discuss our ongoing efforts to develop custom coaxial cables capable of achieving state-of-the-art performance.

Vallières, André [Northwestern U.]↗

Optimized cryogenic setup for microwave loss characterization of superconducting coaxial cables

As superconducting quantum systems scale up to enable applications like large-scale quantum computing, challenges such as fabrication yield, wiring complexity, and microwave crosstalk drive the need for high-fidelity, low-loss, modular interconnects. In recent experiments, the performance of these interconnects is often limited by cable loss, a factor that becomes even more critical as we aim for higher fidelity operations and connect increasingly coherent modules. In this talk, we present our cryogenic microwave loss characterization setup, carefully designed to minimize losses external to the coaxial cables under test. We also share results for several commercially-available superconducting cables measured with this setup and briefly discuss our ongoing efforts to develop custom coaxial cables capable of achieving state-of-the-art performance.

Vallières, André [Northwestern U.]↗

Cable-Driven Parallel Robot (CDPR) for Panelized Envelope Retrofits: Feasible Workspace Analysis

Recent decades have seen remarkable progress in the field of robotic-assisted construction. Cable-driven parallel robots (CDPRs) emerge as promising tools for automating construction processes, due to their advantageous features such as scalability, reconfigurability, compact design, and high payload-to-weight ratio. This paper uses a simple static model to determine the feasibility of a CDPR for overclad panel installation in building envelope retrofits. Given that the building facade needs to be a subset of the CDPR’s wrench-feasible workspace, we focus on the sensitivity of the workspace concerning various cable arrangements and CDPR frame sizes (e.g., height and width extensions). Our analysis indicates that no cable arrangement satisfies the requirement of complete facade coverage and avoids cable-to-panel collisions. Thus, frame extension is needed to enhance coverage. However, in densely populated areas where width extension is limited by space constraints, height extension alone is insufficient to guarantee full facade coverage. This paper pioneers the investigation of CDPRs for panelized envelope retrofits, showcasing their advantages and limitations and paving the way for further research and development.

Liu, Yifang↗

Total Recycling of Copper Cable Scrap and Production of Carbon Using Fast Microwave Technology

The recycling of cable scrap, particularly from discarded electrical wiring, is gaining significant attention due to the rising demand for copper and the need for sustainable management of electronic waste. Traditionally, mechanical and thermal processings have been used to recover copper and plastic from cables. However, these approaches are often energy-intensive, time-consuming, and costly in terms of equipment and labor. In this study, we present a simple and effective method for recovering materials from cable scrap using a domestic microwave oven. Cable pieces (2–2.5 cm long) were exposed to 700 W of microwave irradiation under rotation for 30 s, enabling the rapid and efficient separation of high-quality copper metal from the core wire, and activated carbon from the carbonized plastic sheath. Microwaves facilitate this process through Ohmic heating, which induces electrical resistance in the metal, generating heat that mechanically loosens the metal and carbonized plastic components. The process demonstrates high efficiency, achieving an 80% reduction in energy consumption compared to conventional processings. This fast and energy-efficient method shows strong potential for scaling up to industrial recycling, offering a cost-effective and environmentally friendly way to recover high-quality materials for further use or repurposing.

Bourlinos, Athanasios B. (ORCID:0000000256165993)↗

Survey, analysis and evaluation test on high voltage/current pulse transmission cables

A survey, analysis, and testing of available cable connector configurations were carried out in connection with transmission of high voltage/current to an exploding wire bridge. Transmission was desired at high efficiency with maximum cable flexibility, at minimum weight and size of the cable connector, with maximum cable length while maintaining applicable voltage/current pulse characteristics, and with due consideration to environmental parameters.

Dann, J. E.↗

Cabling design for phased arrays

The ribbon-cabling system used for the AEGIS phased array which provides minimum cable bulk, complete EMI shielding, rugged mechanical design, repeatable electrical characteristics, and ease of assembly and maintenance is described. The ribbon cables are 0.040-inch thick, and in widths up to 2 1/2 inches. Their terminations are molded connectors that can be grouped in a three-tier arrangement, with cable branching accomplished by a matrix-welding technique.

Kruger, I. D.↗

Development of and dynamic studies concerning a cable boom system prototype

The conception of a cable boom system for a scientific spin stabilized satellite led to a flat cable stowed on a drum with a flexlead without conversion to avoid slip rings and to facilitate automatic restowage from any state of deployment. Some dynamic features of the extended cable boom and especially the comparison between round and flat cables were investigated in a phenomenological study using a test rig capable of inducing lateral, torsional and thermal cycling disturbances separately or in any combination.

Bring, G.↗

Some cable suspension systems and their effects on the flexural frequencies of slender aerospace structures

The effects of several cable suspension configurations on the first free-free flexural frequency of uniform beams have been determined by experiment and analysis. The results of this study confirm that in general the larger the test vehicle the larger is the flexural frequency measurement error attributable to a given cable suspension configuration. For horizontally oriented beams representing modern aerospace vehicles of average size and flexibility, the restraining effects of all but the shortest support cables were minor. The restraining effects of support cables of moderate length attached near the base of vertically oriented vehicles were overshadowed by the effects of beam compression due to gravity.

Herr, R. W.↗

A movable-mass attitude stabilization system for cable-connected artificial-g space stations

The development of an active, momentum-exchange system to be used for attitude stabilization of a class of cable-connected artificial-g space stations is studied. A system which employs a single movable control mass is examined for the control of a space station which has the physical appearance of two cylinders connected axially by cables. The dynamic model for the space station includes its aggregate rigid body rotation and relative torsional rotation between the bodies. A zero torsional stiffness design (one cable) and a maximum torsional stiffness design (eight cables) are examined in various stages of deployment, for selected spin velocities ranging from 4 rpm upwards. A linear, time-invariant, feed-back control system is employed, with gains calculated via a root-specification procedure. The movable mass controller provides critical wobble-damping capability for the crew quarters for all configurations and spin velocity.

Childs, D. W.↗

Cable-fault locator

Inexpensive system automatically indicates location of short-circuited section of power cable. Monitor does not require that cable be disconnected from its power source or that test signals be applied. Instead, ground-current sensors are installed in manholes or at other selected locations along cable run. When fault occurs, sensors transmit information about fault location to control center. Repair crew can be sent to location and cable can be returned to service with minimum of downtime.

Cason, R. L.↗

Apparatus including a plurality of spaced transformers for locating short circuits in cables

A cable fault locator is described for sensing faults such as short circuits in power cables. The apparatus includes a plurality of current transformers strategically located along a cable. Trigger circuits are connected to each of the current transformers for placing a resistor in series with a resistive element responsive to an abnormally high current flowing through that portion of the cable. By measuring the voltage drop across the resistive element, the location of the fault can be determined.

Cason, R. L.↗

Cable-splice detector

Detector has possible uses in aerial cable-car systems, equipment handling in mines, boreholes, and undersea operations, and other applications where moving steel cable must be measured, monitored, or controlled. Detector consists of Hall-effect magnetic sensor located close to cable. Magnetic markings on cable are converted to electrical signals. Signals are filtered, amplified, and can actuate alarm.

Lee, R. D.↗

Handtool assists in bundling cables

Simple tool makes it possible to bundle electrical cables in channel or "tray" without requiring cables be lifted out. Procedure for bundling is faster and less awkward than lifting method. Used with commercially-available plastic ribbons that tie cables together, tool guides ribbon along tray wall, through bracket at bottom of tray, and up opposite wall. One end of ribbon locks in other end, securing cable bundle.

Stringer, E. J.↗

Integrated Structural and Cable Connector

Ball-and-socket coupling includes fiber-optic cable. Three steps couple two parts of fiber-optic cable: ball is inserted into socket; cone is released in, and cable moves toward plug. Sleeve is pulled to end of its travel and cable and plug are mated. Device is a quick-connect/disconnect coupling that has application in hazardous environments, such as space, undersea and nuclear installations.

Totah, R. S.↗