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Large space structures - Structural concepts and materials

Large space structures will be a key element of the future space activities. They will include spacecraft such as the planned Space Station and large antenna/reflector structures for communications and observations. These large structures will exceed 100 m in length or 30 m in diameter. Concepts for construction of these spacecraft on orbit and their materials of construction provide some unique research challenges. This paper will provide an overview of the research in space construction of large structures including erectable and deployable concepts. Also, an approach to automated, on-orbit construction will be presented. Materials research for space applications focuses on high stiffness, low expansion composite materials that provide adequate durability in the space environment. The status of these materials research activities will be discussed.

Blankenship, Charles P.↗

Technical issues in dynamics and control of large space structures

Examples of large space systems currently being considered by NASA include a large communications antenna system (the Land Mobile Satellite System), a precision antenna system (the Large Deployable Reflector System), and a preliminary concept for NASA's space station. Each system has low natural vibration frequencies, stringent pointing requirements, and, for the antennas, demanding surface accuracy requirements. A review is provided of the progress being made in structural ground tests with respect to surface accuracy, deployment, and erection of large structures. Attention is given to the dynamic loads on large space structures, on-orbit testing, space vibration control devices, and the characteristics of distributed control.

Card, M. F.↗

Structural sizing considerations for large space structures

A number of missions for the space shuttle were proposed which involve placing large truss platforms on-orbit. These platforms range in size from tens of meters in span for reflector application to several thousand meters for solar power collector application. These proposed sizes and the operational requirements considered are unconventional in comparison to Earthbound structures and little information exists concerning efficient proportions of the structural elements forming the framework of the platforms. Such proportions are of major concern because they have a strong influence on the packaging efficiency and, thus, the transportation effectiveness of the shuttle. The present study is undertaken to: (1) identify efficient ranges of application of deployable and erectable platforms configured for shuttle transport to orbit, and (2) determine sensitivity to key parameters of minimum mass deployable and erectable platform designs.

Heard, W. L., Jr.↗

Curved Displacement Transfer Functions for Geometric Nonlinear Large Deformation Structure Shape Predictions

For shape predictions of structures under large geometrically nonlinear deformations, Curved Displacement Transfer Functions were formulated based on a curved displacement, traced by a material point from the undeformed position to deformed position. The embedded beam (depth-wise cross section of a structure along a surface strain-sensing line) was discretized into multiple small domains, with domain junctures matching the strain-sensing stations. Thus, the surface strain distribution could be described with a piecewise linear or a piecewise nonlinear function. The discretization approach enabled piecewise integrations of the embedded-beam curvature equations to yield the Curved Displacement Transfer Functions, expressed in terms of embedded beam geometrical parameters and surface strains. By entering the surface strain data into the Displacement Transfer Functions, deflections along each embedded beam can be calculated at multiple points for mapping the overall structural deformed shapes. Finite-element linear and nonlinear analyses of a tapered cantilever tubular beam were performed to generate linear and nonlinear surface strains and the associated deflections to be used for validation. The shape prediction accuracies were then determined by comparing the theoretical deflections with the finiteelement- generated deflections. The results show that the newly developed Curved Displacement Transfer Functions are very accurate for shape predictions of structures under large geometrically nonlinear deformations.

displacement theory↗

Cosmic dipoles from large-scale structure surveys

Large-scale structure surveys can be used to measure the dipole in the cosmic microwave background (CMB), in the luminosity distances inferred from type-Ia supernova observations, and in the spatial distribution of galaxies and quasars. The measurements of these cosmic dipoles appear to be mutually inconsistent, even though they are expected to indicate the common observer velocity. This observational tension may represent a significant challenge to the standard model of cosmology. Here, in this work, we study in detail what contributes to the cosmic dipoles from CMB, supernova, and galaxy survey in the standard Λ cold dark matter (Λ⁢ CDM) model, though our theoretical model can be applied beyond the standard model. While measurements of the cosmic dipoles yield the relative velocities between the source samples and the observer velocity, the motion of the observer is the dominant contribution in the conformal Newtonian gauge, and the intrinsic velocities of the samples fall steeply with increasing redshift of the sources. Hence the cosmic dipoles of CMB, type-Ia supernovae, and galaxies should be aligned but can have different amplitudes. We also clarify several misconceptions that are commonly found in the literature.

cosmic microwave background↗

An Integrated Control and Minimum Mass Structural Optimization Algorithm for Large Space Structures

A new approach is discussed for solving dual structural control optimization problems for high-order flexible space structures, where reduced-order structural models are employed and minimum mass designs are sought. For a given initial structural design, a quadratic control cost is minimized subject to a constant-mass constraint. The sensitivity of the optimal control cost with respect to the structural design variables is then determined and used to obtain successive structural redesigns, using a constrained gradient optimization algorithm. This process is repeated until the constrained control cost sensitivity becomes negligible. The minimum mass design is obtained by solving a sequence of neighboring optimal constant mass designs, where the sequence of optimal performance indices has a minimum at the optimal minimum mass design. A numerical example is presented which demonstrates that this new approach effectively addresses the problem of dual optimization for potentially very high-order structures.

Messac, A.↗

Dual structural-control optimization of large space structures

A new approach is proposed for solving dual structural-control optimization problems for high-order flexible space structures where reduced-order structural models are employed. For a given initial structural dessign, a quadratic control cost is minimized subject to a constant-mass constraint. The sensitivity of the optimal control cost with respect to the stuctural design variables is then determined and used to obtain successive structural redesigns using a contrained gradient optimization algorithm. This process is repeated until the constrained control cost sensitivity becomes negligible. A numerical example is presented which demonstrates that this new approach effectively addresses the problem of dual optimization for potentially very high-order structures.

Messac, A.↗

Overview of structural parameter identification for large space structures needs, concepts, limits, potential

Virtually all space structure mission requirements include control of vibration, position, and possibly shape. In order to satisfy their requirements it is necessary to know the dynamic characteristics of the structure. Therefore, a means must be developed to continuously determine a dynamic model, or changes in the model, and to appropriately adapt the controls to these changes. The detection and location of physical damage would also be a very beneficial characteristic of such a procedure. A discussion outlining the methods to perform On-Orbit Model Determination is presented.

Berman, Alex↗

Two pass method and radiation interchange processing when applied to thermal-structural analysis of large space truss structures

A method of efficient and automated thermal-structural processing of very large space structures is presented. The method interfaces the finite element and finite difference techniques. It also results in a pronounced reduction of the quantity of computations, computer resources and manpower required for the task, while assuring the desired accuracy of the results.

Warren, Andrew H.↗

Low thrust chemical propulsion for orbit transfer of large space structures

For transporting Large Space Structures (LSS) from Low Earth Orbit (LEO) to Geosynchronous Equatorial Orbit (GEO), a variety of low thrust engine cycles have been evaluated for oxygen/hydrogen and oxygen/hydrocarbon propellants. The engine cycles included conventional propellant turbine drives (gas generator, expander, and staged-combustion cycles), turboalternator/electric motor pump drive, and fuel-cell/electric motor pump drive, as well as pressure-fed engines. The thrust chamber cooling limits and the engine cycle limits were established for a range of thrust levels. The candidate engine cycles were analyzed, screened, rated, and two engine cycle/configurations were selected for preliminary engine design. Preliminary engine designs for these two engines were formulated and engine design layouts prepared and parametric engine data generated.

Shoji, J. M.↗

Nondestructive construction error detection in large space structures

Continuum modeling of large space structures is extended to the problem of detecting construction errors in large space structures such as the proposed space station. First-order dynamic sensitivity equations for structures involving eigenfrequencies, modal masses, modal stiffnesses, and modal damping are presented. Matrix equations relating changes in element parameters to dynamic sensitivities are summarized. The sensitivity equations for the entire dynamical system are rearranged as a system of algebraic equations with unknowns of stiffness losses at selected locations. The feasibility of the formulation is numerically demonstrated on a simply-supported Euler-Bernouilli beam with simulated construction defects. The method is next extended to large space structures modelled as equivalent continua with simulated construction defects.

Stubbs, Norris↗

Optimal member damper controller design for large space structures

Consideration is given to the selection of velocity feedback gains for individual dampers for the members of a structurally controlled large flexible space structure. The problem is formulated as an optimal output feedback regulator problem, and necessary conditions are derived for minimizing a quadratic performance function. The diagonal nature of the gain matrix is taken into account, along with knowledge of noise covariances. It is pointed out that the method presented offers a systematic approach to the design of a class of controllers for enhancing structural damping, which have significant potential if used in conjunction with a reduced-order optimal controller for rigid-body modes and selected structural modes.

Joshi, S. M.↗

Structural identification and damage assessment of large space structures

Two different methods are proposed for identifying the structural properties of large orbiting space structures under ordinary service loads, and for assessing potential damage due to impact or other extreme loadings. It is shown that the behavior of a structure in a weightless environment is nonlinear due to unloaded or lightly loaded connections, an effect which not only complicates structural control, but makes the problem of system identification more difficult than for ground based systems. Both proposed methods assume that the structure is subjected to loads imposed by prescribed self stressing systems sufficient to produce repeatable internal force systems in the structure. The first method is based on statical response and requires a survey of structural displacements produced by the self stressing systems. The displacements do not have to be determined completely (i.e., in three directions at each connection), but more displacement information produces more accurate structural stiffness information. It is anticipated that displacement measurements will be taken using on-board laser measurement devices. The second technique employs dynamic stress wave measurement techniques using on-board loading devices and strain gages to track stress wave propagation through the space structure. This approach, which is in its early stages of development, relies on an analysis of transit times of impulsive stress waves and changes in transit times and wave forms due to changes in structural parameters.

Nelson, Richard B.↗

Dispersion, damping and confinement of propagating pulses in large space structures

Pulse propagations in large space structures caused by repeated pulse excitations are studied analytically (by using the Z-transforms) and numerically. It is found that resonance regimes can be generated not only by periodical, but also by non-periodical repeated pulses; the conditions for such regimes are derived. Special attention is paid to the dispersion of propagating pulses due to structural irregularities, to damping of pulses due to appropriate combination of elastic and viscous properties of joints between structural members, and to the protection of certain areas of Large Space Structures (LSS) from impacts provided by a pulse trapping effect.

Zak, Michail↗

Transmission-zero bounds for large space structures, with applications

Many large space structure control problems lead quite naturally to the application of an optimal regulator, so the transmission zeros of the open-loop system give fundamental information about the speed of response achievable by the closed-loop system. Despite the importance of this and other well-known zeros properties, little attention has been given to the transmission zeros of large space structures, except for the special case of a rigid spacecraft with flexible appendages. The object of this paper is to remedy this deficiency. In particular, it is proved that the zeros of a structure with colocated sensors and actuators must lie in a region of the complex plane that is defined by its natural frequencies and damping ratios. This generic result, a consequence of the special form of the equations of motion of structural dynamics, admits a very simple graphical interpretation: it is the generalization of the classical pole-zero interlacing property of undamped single-input/single-output structures. The number of sensor/actuator pairs, and their locations, specify where in the permissible region transmission zeros actually lie, thus quantifying the effect of sensor/actuator placement on closed-loop system performance. These points are illustrated by simple examples.

Williams, Trevor↗

Anisotropic thermal behavior of extrusion-based large scale additively manufactured carbon-fiber reinforced thermoplastic structures

Large format additive manufacturing (AM) enables rapid manufacturing of large parts and structures with minimum waste in material and energy. Extrusion-based AM deposition processes provide parts with highly anisotropic thermal properties, which are not typically reflected in textbook values for these materials. In order to develop accurate models that describe the directionally dependent thermal behavior of these materials in processing and service, accurate measurements of specific heat capacity and thermal conductivity are required. Here, this work characterizes, documents, and analyzes the effect of the anisotropic nature of the extrusion-based deposition process on the specific heat capacity and thermal conductivity of the resulting AM products. All measurements were made over a temperature range of 20–180°C using the transient plane source technique, also referred to as the hot disk technique. Three of the most commonly used large format AM feedstock materials that utilize carbon fiber reinforcement were examined in this work: acrylonitrile butadiene styrene, polyphenylene sulfide and polyphenylsulfone. Finally, these findings can serve as a thermal design/process guideline for future large format AM applications.

36 MATERIALS SCIENCE↗

Modal model reduction or model reduction of large space structures in frequency domain

Large space structures are characterized by a large number of modes, grouped frequencies, and small inherent damping. Model reduction techniques in time domain may not be effective due to small damping. The model truncation method is generally used. This method can not solve the problem of grouped frequencies, and will lose all the information about the higher order modes. A new method developed in this paper, which tries to minimize the error of interested transfer functions, makes use of all the information of the original system, and achieves improvement not only from a smaller error of transfer functions but also from better frequency distribution.

Mifang, Ruan↗