Cold crucible deployment in La Hague facility: the feedback from the first four years of operation - 15119
In April 2010, a Cold Crucible Induction Melter (CCIM) started hot operation for the first time ever in an existing very high active facility (R7) at La Hague. This was the culmination of more than two decades of R and D involving progressive process and technological development. The industrial deployment included extensive cleaning of the hot cell, removal of the previous melter, exchange of several mechanical and process components in the cell, and implementation of the various additional utilities and components necessary for operation of the new CCIM. The design and implementation phases for this deployment were described in a previous paper at WM. The CCIM has now been operated for more than four years, essentially processing active effluents from D and D operations and high-level liquid waste from reprocessed U-Mo-Sn-Al spent fuel. During this period, many data have been collected to confirm the process parameters that were defined during the qualification of this innovating process. Even if some difficulties occurred, the experience of the operating teams with the support of engineering and R and D allow managing them. This paper presents the start-up methodology and history of the cold crucible deployment in La Hague facility with the feedback from the first years of operation. The production records with the different liquid solutions treated in the process are itemized. The lessons learned during the first four years of operation of the CCIM are presented with the difficulties encountered and the solutions implemented, emphasizing the benefits of a close integration between RD, engineering, and operation teams. (authors)