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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Adhesive Wear of Rollers in Vacuum

This work was done to support NASA's James Webb Space Telescope that is equipped with a Near Infrared Camera and Spectrograph and Micro Shutter Assembly (MSA). A MSA mechanism's qualification test in cryogenic vacuum at 30deg K for 96K cycles resulted in roller wear and formation of some debris. Lab tests in vacuum were conducted at NASA Glenn Research Center (GRC) to understand the wear of Ti6Al4V mated with 440F steel rollers. Misalignment angle was found to have the most significant effect on debris formation. At misalignment angle of 1.4deg, significant amount of wear debris were formed within 50,000 cycles. Very few wear particles were found for a zero misalignment angle, and the total wear was small even after 367,000 cycles. The mode of wear in all the tests was attributed to adhesion, which was clearly evident from video records as well as the plate-like amalgamated debris material from both rollers. The adhesive wear rate was found to be approximately proportional to the misalignment angle. The wear is a two-way phenomenon, and the mixing of both roller materials in wear debris was confirmed by x-ray fluorescence (XRF) and EDX spectra. While there was a net loss of mass from the steel rollers, XRF and energy dispersive x-ray (EDX) spectra showed peaks of Ti on steel rollers, and peaks of Fe on Ti rollers. These results are useful for designers in terms of maintaining appropriate tolerances to avoid misalignment of rolling elements and the resulting severe wear

Shaeef, Iqbal↗

Digital image registration method based upon binary boundary maps

A relatively fast method is presented for matching or registering the digital data of imagery from the same ground scene acquired at different times, or from different multispectral images, sensors, or both. It is assumed that the digital images can be registed by using translations and rotations only, that the images are of the same scale, and that little or no distortion exists between images. It is further assumed that by working with several local areas of the image, the rotational effects in the local areas can be neglected. Thus, by treating the misalignments of local areas as translations, it is possible to determine rotational and translational misalignments for a larger portion of the image containing the local areas. This procedure of determining the misalignment and then registering the data according to the misalignment can be repeated until the desired degree of registration is achieved. The method to be presented is based upon the use of binary boundary maps produced from the raw digital imagery rather than the raw digital data.

Jayroe, R. R., Jr.↗

An improved sensing element for skin-friction balance measurements

A nulling, parallel-linkage sensing element has been developed for a skin-friction balance in order to minimize the introduction of extraneous forces. Advantages of the present element over the conventional single-pivot sensing element include its insensitivity to element misalignment and off-center normal forces. Wind tunnel tests of the effects of gap size and element misalignment on parallel-linkage balance measurements indicate the greater sensitivity of the device to misalignment at small gap sizes and large lip sizes, as well as its relative insensitivity to off-center normal forces. It is concluded that a parallel-linkage device with a small lip is virtually insensitive to gap size and element misalignment, representing an improvement in skin-friction-measuring characteristics.

Allen, J. M.↗

The settling of warped disks in oblate dark halos

When a galaxy forms, the disk may initially be tilted with respect to a flattened dark halo. The misalignment between the disk and the halo is a common explanation for galactic disk warps, since in this state disks have precessing bending modes which resemble real warps. The gravitational response of the halo has often been ignored, and its strength and effect on possible bending modes is unknown. We therefore calculate the response of an oblate halo to a precessing inclined exponential disk using a variety of techniques. We construct models with a rigid exponential disk precessing in a particle halo, a particle disk precessing inside a static bulge/halo potential, and a self-consistent model with a particle disk, bulge, and halo. When the disk: halo mass ratio is small (approximately 10%) within 5 exponential scale radii, the disk settles to the equatorial plane of the halo within five orbital times. When the disk and halo mass are comparable, the halo rapidly aligns with the disk within a few orbital times, while the disk inclination drops. The rapid response of the halo to an inclined precessing disk suggests that the warps seen in galactic disks are not due to a misalignment between the disk and the inner halo. If a galaxy forms inclined to the principal plane of a dark halo, either the disk will settle to a pricipal plane or the inner halo will twist to align with the disk. The outer halo will remain misaligned for a much longer time and therefore may still exert a torque. Warped bending modes may still exist if the misalignment of the outer halo persists for a Hubble time.

Dubinski, John↗

Identification of Cardiometabolic Vulnerabilities Caused by Effects of Synergistic Stressors that are Commonly Encountered During Space Missions

Microgravity is a physiologically challenging state even when at rest. Astronauts experience additional physical and mental stresses, such as prolonged exertion, sleep loss and circadian misalignment, that could impact cardiovascular function. The main goals of this four year NASA project are to characterize the independent and synergistic effects on cardiovascular and immune function of: (1) circadian misalignment; (2) sleep loss; and (3) varied physical and mental stressors, mimicking some of the synergistic stressors experienced by astronauts. Sixteen healthy volunteers, aged 35-55 years, will be studied with standardized behavioral stressors occurring across all circadian phases, both with and without accruing sleep loss, achieved via two 11-day "forced desynchrony" protocols performed in each subject (randomized, within-subject design), where wake periods are advanced 4-h each "day" (i.e. recurring 20-h "days"). One protocol permits 8.33 h sleep opportunity per 20-h "day" (=10 h sleep per 24-h), and the other permits 5 h sleep per 20-h "day" (=6 h sleep per 24-h; matching the reported sleep duration of astronauts). In both protocols, subjects will perform a standardized stress battery including a cognitively challenging task; bicycle exercise, and passive 60deg head up tilt. Outcome variables include blood pressure, heart rate, arrhythmia frequency, cardiac vagal tone (from heart rate variability), sympathetic activity (catecholamines), and endothelial function. Additional measures of cardiac function (echocardiography), responses to a passive 80deg head up tilt, maximal oxygen uptake, and immune function will be assessed at the beginning and at the end of each protocol (i.e., without and with sleep loss, and before and after circadian misalignment). We hope to identify the relative impact on cardiovascular risk markers of varied behavioural stressors while subjects experience circadian misalignment and sleep loss, mimicking some of the synergistic stressors experienced by astronauts. Supported by NASANNX1 OAR 1 OG.

Ruger, M.↗

GOES-17 Magnetometer On-Orbit Calibration Design and Results

The Geostationary Operational Environmental Satellite-R (GOES-R) is a series of four NOAA weather satellites. Each spacecraft flies a Magnetometer instrument which includes two boom mounted fluxgate sensors located 6.3 and 8.5 meters from the spacecraft. Sensor readings are corrupted by both internal (bias and scale factor) and external (spacecraft emitted fields and misalignments) error sources. In order to estimate the bias, an on-orbit calibration is performed, slewing the spacecraft about multiple axes and then performing a fit of the data to determine zero offset and misalignment terms. The first satellite in the series, GOES-16 was launched in November 2016. Its magnetometer calibration maneuver was found to be inadequate providing insufficient rotation about orthogonal axes. The uncertainty in the estimated biases was found to be in the 3-5 nanotesla range, exceeding the magnetometer accuracy requirement of 1.0 nanotesla. Based on lessons learned, the maneuver was redesigned to provide multiple 360 degree rotations about two orthogonal axes, providing optimal visibility into bias and misalignment. Varying ambient fields over the duration of the calibration maneuvers, corrupts the ability to accurately determine parameters of interest. To address this issue, rather than assuming a constant field for the duration of the maneuver, a non-linear least squares filter was employed that uses a series of spline functions to better fit the ambient field. The number of splines can be varied to minimize the least squares filter residuals. Simulations were performed using 360 days of GOES-16 data to bound the uncertainty in the biases for given residuals of the fit to the ambient field. Following the launch of the second satellite in the series, GOES-17 in March 2018, the new calibration maneuver and enhanced bias estimation algorithm were exercised twice. Based on the residuals of the fit, the uncertainty of the estimated zero offset was reduced by an order of magnitude from 3-5 nanotesla to approximately 0.4 nanotesla per axis. This paper provides details of the maneuver design and the innovative algorithm used to estimate the GOES-17 biases and misalignments.

GOES-17↗

Effect of surface cooling and roughness on transition for the Shuttle Orbiter

An analysis of roughness-induced boundary-layer transition examines the sensitivity of the Orbiter boundary-layer transition criteria to surface cooling, to surface roughness, and to the assumed flow-field model. The experimental data were obtained using a 0.0175-scale Orbiter with surface roughness represented by misaligned heat-shield tiles for surface temperatures from 0.12 stagnation temperature (a value typical of entry conditions) to 0.42 stagnation temperature (a value typical of continuous-flow wind-tunnels). Tile misalignment had only a slight effect on the heat transfer and on the trasition locations for wall temperature = 0.42 stagnation temperature. Cooling the boundary layer caused the tile-induced disturbances to increase significantly, promoting premature transition. Correlation of the effects of the misalignment height and of surface cooling in promoting transition are presented and predictions are made for typical Orbiter entry conditions.

Bertin, J. J.↗

Shuttle orbit IMU alignment. Single-precision computation error

The source of computational error in the inertial measurement unit (IMU) onorbit alignment software was investigated. Simulation runs were made on the IBM 360/70 computer with the IMU orbit alignment software coded in hal/s. The results indicate that for small IMU misalignment angles (less than 600 arc seconds), single precision computations in combination with the arc cosine method of eigen rotation angle extraction introduces an additional misalignment error of up to 230 arc seconds per axis. Use of the arc sine method, however, produced negligible misalignment error. As a result of this study, the arc sine method was recommended for use in the IMU onorbit alignment software.

Mcclain, C. R.↗

Head-up transition behavior of pilots with and without head-up display in simulated low-visibility approaches

To quantify head-up transition behavior with and without a flightpath type head-up display, eight rated B-727 pilots each flew 31 manual and coupled approaches in a simulator with B-727 dynamics and collimated model board external scene. Data were also obtained on the roll played by the head-up display in the coupled-to-manual transition. Various wind shears, low visibilities, and ceilings were tested along with unexpected misalignment between the runway and head-up display symbology. The symbolic format used was a conformal scene. Every pilot except one stayed head-up, flying with the display after descending below the ceiling. Without the display and as altitude decreased, the number of lookups from the instrument panel decreased and the duration of each one increased. No large differences in mean number or duration of transitions up or down were found during the head-up display runs comparing the no-misalignment with the lateral instrument landing system offset misalignment runs. The head-up display led to fewer transitions after the pilot made a decision to land or execute a missed approach. Without the display, pilots generally waited until they had descended below the ceiling to look outside the first time, but with it several pilots looked down at their panel at relatively high altitudes (if they looked down at all). Manual takeover of control was rapid and smooth both with and without the display which permitted smoother engine power changes.

Haines, R. F.↗

Shock-Induced Heating In A Rocket Engine

Misalignments give rise to hotspots on walls. Report discusses numerical simulation of flow in and near small, ringlike cavity in wall of Space Shuttle main engine at junction of main combustion chamber and nozzle. Purpose to study effects of misalignments between combustion chamber and nozzle on transfer of heat into surfaces chamber, cavity, and nozzle. Depending on specific misalignment flow encounters forward-or backward-facing step leaving chamber and entering nozzle. Results in serious losses of performance and excessive heating of walls.

Lagnado, Ronald R.↗

A gyroscope calibration analysis for the Gamma Ray Observatory (GRO)

Current documentation and software do not adequately address the calculation and use of the optimal weight matrices involved in calibrating inertial reference units (IRU). Several facets of the GRO IRU calibration as it relates to the bias and misalignment weighting matrices are investigated. The physical meaning and use of the bias and misalignment weight matrices in IRU calibration are examined. The relation of the weighting and the final biases, misalignments, and their corrections are pursued. Methods for determining reliable, realistic weighting matrices to be used in the GRO IRU calibration (IRUCAL) utility are determined. Possible correlations among observation uncertainties are also explored. For the undetermined case where the maneuvers are insufficient to identify all calibration parameters, the weighting matrices allow as much information as possible to be extracted from the measurements. Finally, applicable simulated flight data are used, incorporating the appropriate calibration maneuvers, to test the weighting matrices in the IRUCAL utility, and examine correlation effects.

Ketchum, Eleanor A.↗

Probabilistic micromechanics and macromechanics of polymer matrix composites

A probabilistic evaluation of an eight ply graphite-epoxy quasi-isotropic laminate was completed using the Integrated Composite Analyzer (ICAN) in conjunction with Monte Carlo simulation and Fast Probability Integration (FPI) techniques. Probabilistic input included fiber and matrix properties, fiber misalignment, fiber volume ratio, void volume ratio, ply thickness and ply layup angle. Cumulative distribution functions (CDFs) for select laminate properties are given. To reduce the number of simulations, a Fast Probability Integration (FPI) technique was used to generate CDFs for the select properties in the absence of fiber misalignment. These CDFs were compared to a second Monte Carlo simulation done without fiber misalignment effects. It was found that FPI requires fewer simulations to obtain the cumulative distribution functions as opposed to Monte Carlo simulation techniques. Furthermore, FPI provides valuable information regarding the sensitivities of composite properties to the constituent properties, fiber volume ratio and void volume ratio.

Mase, G. T.↗

Application of Face-Gear Drives in Helicopter Transmissions

The use of face gears in helicopter transmissions was explored. A light-weight, split torque transmission design utilizing face gears was described. Face-gear design and geometry were investigated. Topics included tooth generation, limiting inner and outer radii, tooth contact analysis, contact ratio, gear eccentricity, and structural stiffness. Design charts were developed to determine minimum and maximum face-gear inner and outer radii. Analytical study of transmission error showed face-gear drives were relatively insensitive to gear misalignment, but tooth contact was affected by misalignment. A method of localizing bearing contact to compensate for misalignment was explored. The proper choice of shaft support stiffness enabled good load sharing in the split torque transmission design. Face-gear experimental studies were also included and the feasibility of face gears in high-speed, high-load applications such as helicopter transmissions was demonstrated.

Litvin, F. L.↗

Effects of various cavity designs on the performance of a CO2 TEA laser with an unstable resonator

Unstable resonator modeling has been carried out for an injection-seeded CO2 transversely excited atmosphere (TEA) laser in the NOAA/ERL/Wave Propagation Laboratory (WPL) Doppler lidar to examine the effects of various cavity designs on the quality of the output beam. The results show the effects of an injection pinhole, electrode spacing, mirror tilt, and radial reflectivity function of the output coupler. The electrode spacing in this laser has negligible effect. The injection pinhole, however, produces complicated structures in the output patterns. If the pinhole is removed, the output pattern is much smoother, and the frequency jitter is smaller. Misalignment sensitivity is very closely related to the radial reflectivity function. The superparabolic function provides the highest coupling efficiency, largest beam size, and good collimation, but produces a slightly higher misalignment sensitivity compared with a parabolic function. The Gaussian function provides the lowest misalignment sensitivity, but it produces the smallest beam size and the largest beam divergence. Also, the coupling coefficient is 50 percent lower than the optimum value. Methods for using a flat diffraction grating in unstable resonators are also investigated. The best way is to use a flat grating/positive lens combination to replace the back concave mirror.

Zhao, Yanzeng↗

Face-gear drives: Design, analysis, and testing for helicopter transmission applications

The use of face-gears in helicopter transmissions was explored. A light-weight, split-torque transmission design utilizing face-gears is described. Face-gear design and geometry were investigated. Topics included tooth generation, limiting inner and outer radii, tooth contact analysis, contact ratio, gear eccentricity, grinding, and structural stiffness. Design charts were developed to determine minimum and maximum face-gear inner and outer radii. An analytical study showed that the face-gear drive is relatively insensitive to gear misalignment with respect to transmission errors, but the tooth contact is affected by misalignment. A method of localizing the bearing contact to permit operation with misalignment was explored. Two new methods for grinding of the face-gear tooth surfaces were also investigated. The proper choice of shaft stiffness enabled good load sharing in the split-torque transmission design. Face-gear experimental studies were also conducted. These tests demonstrated the feasibility of face-gears in high-speed, high-load applications such as helicopter transmissions.

Litvin, F. L.↗

Probabilistic micromechanics and macromechanics of polymer matrix composites

A probabilistic evaluation of an eight ply graphite-epoxy quasi-isotropic laminate was completed using the Integrated Composite Analyzer (ICAN) in conjunction with Monte Carlo simulation and Fast Probability Integration (FPI) techniques. Probabilistic input included fiber and matrix properties, fiber misalignment, fiber volume ratio, void volume ratio, ply thickness and ply layup angle. Cumulative distribution functions (CDFs) for select laminate properties are given. To reduce the number of simulations, a Fast Probability Integration (FPI) technique was used to generate CDFs for the select properties in the absence of fiber misalignment. These CDFs were compared to a second Monte Carlo simulation done without fiber misalignment effects. It was found that FPI requires fewer simulations to obtain the cumulative distribution functions as opposed to Monte Carlo simulation techniques. Furthermore, FPI provides valuable information regarding the sensitivities of composite properties to the constituent properties, fiber volume ratio and void volume ratio.

Mase, G. T.↗

Lidar Analyses

A brief description of enhancements made to the NASA MSFC coherent lidar model is provided. Notable improvements are the addition of routines to automatically determine the 3 dB misalignment loss angle and the backscatter value at which the probability of a good estimate (for a maximum likelihood estimator) falls to 50%. The ability to automatically generate energy/aperture parametrization (EAP) plots which include the effects of angular misalignment has been added. These EAP plots make it very easy to see that for any practical system where there is some degree of misalignment then there is an optimum telescope diameter for which the laser pulse energy required to achieve a particular sensitivity is minimized. Increasing the telescope diameter above this will result in a reduction of sensitivity. These parameterizations also clearly show that the alignment tolerances at shorter wavelengths are much stricter than those at longer wavelengths. A brief outline of the NASA MSFC AEOLUS program is given and a summary of the lidar designs considered during the program is presented. A discussion of some of the design trades is performed both in the text and in a conference publication attached as an appendix.

Spiers, Gary D.↗

Nearly Circular Transfer Trajectories for Descending Satellites

Simplified expressions describing the transfer from a satellite bit to the point of atmospheric entry are derived. The expressions are limited to altitude changes that are small compared with the earth's radius, and velocity changes small compared with satellite velocity. They are further restricted to motion about a spherical, nonrotating earth. The transfer orbit resulting from the application of thrust in any direction at any point in an elliptic orbit is considered. Expressions for the errors in distance (miss distance) and entry angle due to an initial misalignment and magnitude error of the deflecting thrust are presented. The largest potential contributing factor towards a miss distance stems from the misalignment of the retrovelocity increment. If this velocity increment is pointed in direct opposition to the path, a 1 deg misalignment leads to a miss distance of 3.45 miles. However, it is shown that this error can be avoided by applying the velocity increment at an angle between 120 deg and 150 deg below the flight-path, direction. The guidance and accuracy requirements to establish a circular orbit, in addition to the corrections applied to to transform elliptic orbits into circular ones, are also discussed.

Low, George M.↗