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At least 127 records · Page 7

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Atmospheric, Non-Combusting Droplet Sizing and Spray Imaging Results From a Non-Proprietary Aero Gas Turbine Engine Pressure Swirl Atomizer using Shadowgraphy and Planar Laser Scatter

Members from industry and federal agencies of the United States have developed a collaborating group focused on improving the understanding of the atomization processes common to gas turbine engines. The group is aimed on providing high quality data using x-ray diagnostics in the internal geometry and the near-field dense spray as well as optical diagnostics in the visible spectrum, downstream of the nozzle. This paper reports results from one of the two non-proprietary injectors designs from the group: the primary-secondary injector. In particular, we characterize the spray from only the primary, pressure-swirl atomizing circuit using water through the nozzle. We observed Sauter mean diameter decreased with increased water pressure drop across the nozzle. SMD was also collected at three axial distances and showed decreased size with distance from the nozzle. Planar laser sheet droplet scattering provided qualitative assessment of the spray. Higher water pressure drops provided better atomization than lower pressure drops. The addition of swirling air flow through the injector alleviates and improves the atomization quality, particularly at the lower water pressure drops.

optical diagnostics↗

NASA NTRS1968

Miniature paint-spray gun for recessed areas

Miniature spray gun regulates paints and other liquids to spray at close range, facilitating spraying of remote or recessed areas. Individual valves for regulating air pressure and paint maximizes atomization for low pressure spraying.

Vanasse, M. A.↗

NASA NTRS1980

Evaluation of a locally homogeneous flow model of spray combustion

A simplified model of spray combustion was evaluated. The model was compared with measurements in both a gaseous propane flame and an air atomized n-pentane spray flame (35 micron Sauter mean diameter). Profiles of mean velocity, temperature, and species concentrations, as well as velocity fluctuations and Reynolds stress, were measured. The predictions for the gas flame were in excellent agreement with measurements, except for product species concentrations where errors due to finite reaction rates were detected. Predictions within the spray were qualitatively correct, but the model overestimated the rate of development of the flow; e.g., predicted flame lengths were 30% shorter than measured. Calibrated drop-life-history calculations showed that finite interphase transport rates caused the discrepancy and that initial drop diameters less than 20 microns would be required for quantitative accuracy of the model.

Mao, C.-P.↗

NASA NTRS1991

LN2 spray droplet size measurement via ensemble diffraction technique

The size of subcooled liquified nitrogen droplets are measured with a 5 mW He-Ne laser as a function of pressure difference (delta P) across flat spray and full cone pressure atomizing nozzles. For delta P's of 3 to 30 psid, the spray sauter mean diameter (SMD) ranged between 250 to 50 microns. The pressure range tested is representative of those expected during cryogenic fluid transfer operations in space. The droplet sizes from the flat spray nozzles were greater than those from the full cone nozzle. A power function of the form, SMD varies as delta P(exp a), describes the spray SMD as a function of the delta P very well. The values of a were -0.36 for the flat spray and -0.87 for the full cone. The reduced dependence of the flat spray SMD on the delta P was probably because of: (1) the absence of a swirler that generates turbulence within the nozzle to enhance atomization, and (2) a possible increase in shearing stress resulting from the delayed atomization due to the absence of turbulence. The nitrogen quality, up to 1.5 percent is based on isenthalpic expansion, did not have a distinct and measurable effect on the spray SMD. Both bimodal and monomodal droplet size population distributions were measured. In the bimodal distribution, the frequency of the first mode was much greater than the frequency of the second mode. Also, the frequency of the second mode was low enough such that a monomodal approximation probably would give reasonable results.

Saiyed, N. H.↗

NASA NTRS1991

LN2 spray droplet size measurement via ensemble diffraction technique

The size of subcooled liquified nitrogen droplets are measured with a 5 mW He-Ne laser as a function of pressure difference (delta P) across flat spray and full cone pressure atomizing nozzles. For delta P's of 3 to 30 psid, the spray sauter mean diameter (SMD) ranged between 250 to 50 microns. The pressure range tested is representative of those expected during cryogenic fluid transfer operations in space. The droplet sizes from the flat spray nozzles were greater than those from the full cone nozzle. A power function of the form, SMD varies as delta P(exp a), describes the spray SMD as a function of the delta P very well. The values of a were -0.36 for the flat spray and -0.87 for the full cone. The reduced dependence of the flat spray SMD on the delta P was probably because of: (1) the absence of a swirler that generates a turbulence within the nozzle to enhance atomization, and (2) a possible increase in shearing stress resulting from the delayed atomization due to the absence of turbulence. The nitrogen quality, up to 1.5 percent is based on isenthalpic expansion, did not have a distinct and measurable effect on the spray SMD. Both bimodal and monomodal droplet size population distributions were measured. In the bimodal distribution, the frequency of the first mode was much greater than the frequency of the second mode. Also, the frequency of the second mode was low enough such that a monomodal approximation probably would give reasonable results.

Saiyed, N. H.↗

NASA NTRS1978

The role of drop velocity in statistical spray description

The justification for describing a spray by treating drop velocity as a random variable on an equal statistical basis with drop size was studied experimentally. A double exposure technique using fluorescent drop photography was used to make size and velocity measurements at selected locations in a steady ethanol spray formed by a swirl atomizer. The size velocity data were categorized to construct bivariate spray density functions to describe the spray immediately after formation and during downstream propagation. Bimodal density functions were formed by environmental interaction during downstream propagation. Large differences were also found between spatial mass density and mass flux size distribution at the same location.

Groeneweg, J. F.↗

NASA NTRS2008

CFD Modeling of Superheated Fuel Sprays

An understanding of fuel atomization and vaporization behavior at superheat conditions is identified to be a topic of importance in the design of modern supersonic engines. As a part of the NASA aeronautics initiative, we have undertaken an assessment study to establish baseline accuracy of existing CFD models used in the evaluation of a ashing jet. In a first attempt towards attaining this goal, we have incorporated an existing superheat vaporization model into our spray solution procedure but made some improvements to combine the existing models valid at superheated conditions with the models valid at stable (non-superheat) evaporating conditions. Also, the paper reports some validation results based on the experimental data obtained from the literature for a superheated spray generated by the sudden release of pressurized R134A from a cylindrical nozzle. The predicted profiles for both gas and droplet velocities show a reasonable agreement with the measured data and exhibit a self-similar pattern similar to the correlation reported in the literature. Because of the uncertainty involved in the specification of the initial conditions, we have investigated the effect of initial droplet size distribution on the validation results. The predicted results were found to be sensitive to the initial conditions used for the droplet size specification. However, it was shown that decent droplet size comparisons could be achieved with properly selected initial conditions, For the case considered, it is reasonable to assume that the present vaporization models are capable of providing a reasonable qualitative description for the two-phase jet characteristics generated by a ashing jet. However, there remains some uncertainty with regard to the specification of certain initial spray conditions and there is a need for experimental data on separate gas and liquid temperatures in order to validate the vaporization models based on the Adachi correlation for a liquid involving R134A.

Raju, M. S.↗

NASA NTRS1990

Atomized Water As Couplant For Ultrasonic Inspection

Simple technique makes possible to use demineralized water as coupling fluid for manual-scan ultrasonic inspection of convex objects. Fine mist of demineralized water sprayed onto part to be inspected, by use of simple pump spray bottle equipped with atomizing nozzle. As transducer scans across surface, droplets feed film of water under transducer. Excess water runs off part. Inspected areas then distinguished visually from uninspected areas by absence or presence of droplets, respectively.

Bouvier, Carl G.↗

NASA NTRS1978

Photographic characterization of spark-ignition engine fuel injectors

Manifold port fuel injectors suitable for use in general aviation spark-ignition engines were evaluated qualitatively on the basis of fuel spray characteristics. Photographs were taken at various fuel flow rates or pressure levels. Mechanically and electronically operated pintle injectors generally produced the most atomization. The plain-orifice injectors used on most fuel-injected general aviation engines did not atomize the fuel when sprayed into quiescent air.

Evanich, P. L.↗

NASA NTRS1978

The role of drop velocity in statistical spray description

The justification for describing a spray by treating drop velocity as a random variable on an equal statistical basis with drop size was studied experimentally. A double-exposure technique using fluorescent drop photography was used to make size and velocity measurements at selected locations in a steady ethanol spray formed by a swirl atomizer. The size-velocity data were categorized to construct bivariate spray density functions to describe the spray immediately after formation and during downstream propagation. It was found that a statistical treatment of drop velocity was supported by the data. Spray density function shapes and modal characteristics depended strongly on position and the amount of droplet-gas interaction that had occurred. Bimodal density functions were formed by environmental interaction during downstream propagation. Large differences were also found between spatial mass density and mass flux size distributions at the same location.

Groeneweg, J. F.↗

NASA NTRS1980

Monodisperse atomizers for agricultural aviation applications

Conceptual designs of two monodisperse spray nozzles are described and the rationale used in each design is discussed. The nozzles were designed to eliminate present problems in agricultural aviation applications, such as ineffective plant coverage, drift due to small droplets present in the spray being dispersed, and nonuniform swath coverages. Monodisperse atomization techniques are reviewed and a synopsis of the information obtained concerning agricultural aviation spray applications is presented.

Christensen, L. S.↗

NASA NTRS1984

On orbit surfacing of thermal control surfaces

Substrates to be contaminated and contamination source were prepared. Additional information on paint spray method apparatus was obtained. Silver teflon second surface mirror samples and S 13 GLO paint samples were mounted, photographed under the microscope and measured to establish baseline data. Atomic oxygen cleaning and spray painting are being considered. Electrostatic powder and plasma spray coating systems appear to have serious drawbacks.

Racette, G. W.↗

NASA NTRS1986

Numerical analysis of SSME preburner injector atomization and combustion processes

The coaxial spray injection and combustion flowfields of a Space Shuttle Main Engine preburner injector element have been analyzed using a three-phase numerical code. The processes of atomization, evaporation, secondary droplet breakup, and multispecies chemistry, as well as turbulent diffusion, are included. The model produced realistic pictures of the complex internal flowfield, including liquid jet length, spray shape, flame-zone size and characteristics, and predicted temperatures that seem to be in agreement with test data envelopes. It predicted an external group combustion type of flame. Salient combustion and mixing features are discussed and sources of uncertainty are pointed out for future studies.

Liang, P. Y.↗

NASA NTRS1982

Venturi nozzle effects on fuel drop size and nitrogen oxide emissions

The effect of a venturi nozzle on the Sauter mean diameter of a water spray produced by a simplex pressure atomizing injector in a swirling airflow was determined. A Malvern particle and droplet size distribution analyzer, Type S.T. 1800, was used to measure D sub 32 of the water sprays. The water spray was studied at ambient temperature (293 K) and atmospheric pressure. The venturi reduced D sub 32 by an average of 30 percent when installed with a simplex injector and air swirler. The venturi primarily improved atomization of the injector spray by increasing relative air velocity. The small drop size enhanced vaporization and therefore decreased oxides of nitrogen in a combustor. The decrease in drop size provided by the addition of a venturi explains the results obtained in a previous small scale research combustor wherein NOx emission indices decreased as a result of this hardware modification.

Johnson, S. M.↗

NASA NTRS1991

Flow visualization of a rocket injector spray using gelled propellant simulants

A study was conducted at NASA-Lewis to compare the atomization characteristics of gelled and nongelled propellant simulants. A gelled propellant simulant composed of water, sodium hydroxide, and an acrylic acid polymer resin (as the gelling agent) was used to simulate the viscosity of an aluminum/PR-1 metallized fuel gel. Water was used as a comparison fluid to isolate the rheological effects of the water-gel and to simulate nongelled RP-1. The water-gel was injected through the central orifice of a triplet injector element and the central post of a coaxial injector element. Nitrogen gas flowed through the outer orifices of the triplet injector element and through the annulus of the coaxial injector element and atomized the gelled and nongelled liquids. Photographs of the water-gel spray patterns at different operating conditions were compared with images obtained using water and nitrogen. A laser light was used for illumination of the sprays. The results of the testing showed that the water sprays produced a finer and more uniform atomization than the water-gel sprays. Rheological analysis of the water-gel showed poor atomization caused by high viscosity of water-gel delaying the transition to turbulence.

Green, James M.↗

NASA NTRS1991

Flow visualization of a rocket injector spray using gelled propellant simulants

Green, James M.↗

NASA NTRS1995

Numerical modeling of spray combustion with an advanced VOF method

This paper summarizes the technical development and validation of a multiphase computational fluid dynamics (CFD) numerical method using the volume-of-fluid (VOF) model and a Lagrangian tracking model which can be employed to analyze general multiphase flow problems with free surface mechanism. The gas-liquid interface mass, momentum and energy conservation relationships are modeled by continuum surface mechanisms. A new solution method is developed such that the present VOF model can be applied for all-speed flow regimes. The objectives of the present study are to develop and verify the fractional volume-of-fluid cell partitioning approach into a predictor-corrector algorithm and to demonstrate the effectiveness of the present approach by simulating benchmark problems including laminar impinging jets, shear coaxial jet atomization and shear coaxial spray combustion flows.

Chen, Yen-Sen↗

NASA NTRS1993

The characteristics of sprays produced by coaxial airblast atomisers

Measurements of droplet size, velocity, liquid flux and concentration were made in sprays produced by a coaxial airblast atomizer using a phase Doppler anemometer. The atomizer comprised a liquid jet with exit diameter varied between 1.1 and 2.3 mm positioned in the center of a gaseous annular stream. The characteristics of the preburner sprays of the main engine of the space shuttle were simulated by using water and air respectively replacing liquid oxygen and hydrogen. Reduction of the diameter of the liquid tube was found to improve the atomization and reduce the rate of spread of sprays with similar gas-to-liquid velocity ratio. The presence of a converging nozzle at the exit of the gaseous jet improved the atomization and increased the rate of spread of sprays with gas-to-liquid velocity ratio up to around 45, but had no effect for higher velocity ratios.

Hardalupas, Y.↗