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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

SETI Investigations at Jodrell Bank, England: September Through November 1983

The radiofrequency interference RFI environment was examined in the frequency band 1404 to 1444 MHz using the DSN Advanced Systems' Radio Frequency Interference Surveillance System. An uncooled FET amplifier was placed on the 12.8-m antenna, and unlimited observing time was made available to the SETI project. One night of observing at 1667 MHz was made available on the 76 m antenna. Preliminary results of four investigations are reported: (1) full scans of the horizon, cataloging RFI events between 1404 and 1444 MHz; (2) lunar reflections of terrestrial RFI signals between 1424 and 1444 MHz; (3) noise background distortions caused by galactic neutral hydrogen emission at 1420.4 MHz; and (4) low sensitivity search for spectral features of F, G, and K stars.

Downs, G. S.↗

Liner environment effects study

The Liner Environment Effects Study Program is aimed at establishing a broad heat transfer data base under controlled experimental conditions by quantifying the effects of the combustion system conditions on the combustor liner thermal loading and on the flame radiation characteristics. Five liner concepts spanning the spectrum of liner design technology from the very simple to the most advanced concepts are investigated. These concepts comprise an uncooled liner, a conventional film cooled liner, an impingement/film cooled liner, a laser drilled liner approaching the concept of a porous wall, and a siliconized silicon carbide ceramic liner. Effect of fuel type is covered by using fuels containing 11.8, 12.8, and 14% hydrogen. Tests at 100, 200, and 300 psia provide a basis for evaluating the effect of pressure on the heat transfer. The effects of the atomization quality and spray characteristics are examined by varying the fuel spray Sauter mean diameter and the spray angle. Additional varied parameters include reference velocity, a wide range of equivalence ratio, cooling flow rate, coolant temperature and the velocity of the coolant stream on the backside of the liner.

Venkataramani, K. S.↗

Deposition stress effects on thermal barrier coating burner rig life

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

Testing of the United Stirling 4-95 solar Stirling engine on test bed concentrator

The objectives with the testing, test set-ups, component designs, and the results of the testing of the solar Stirling engine in a parabolic dish system are presented. The most important tests are characterization of receivers, full day performance of complete system, cavity and aperture window test including influence from windeffects, control system tests, radiator system tests and special temperature measurements with infrared camera. The influence on performance of flux distribution depnding on concentrator alignment, and the optimum receiver operating criteria when balancing flux and temperatures on cooled receiver surface while avoiding flux on uncooled surfaces are also discussed.

Nelving, H. G.↗

Cooling flows in clusters of galaxies

Cooling gas in the center of many clusters of galaxies is compressed and pushed inward by the thermal pressure of the hot, uncooled outer gas. Gravity acts as a focusing agent until the gas has cooled to galactic temperatures. The cooling process is thermally unstable, giving rise to optical filamentation. Once the gas cools below 10.000 K it presumably forms stars which add to the mass of a central galaxy. Accretion rates of up to 400 solar masses/yr are inferred from X-ray measurements so that the mass of such central galaxies may be due to cooling flows. Their optical and UV appearance emphasize that the gas predominantly turns into low-mass stars with an initial mass function unlike that of the solar neighborhood. Optical and X-ray observations of cooling flows can be used to investigate the continuing formation of the largest known galaxies.

Fabian, A. C.↗

Design overview of fiber-reinforced superalloy composites for the Space Shuttle main engine

This preliminary design study evaluated the potential of fiber-reinforced superalloys (FRS) for hot-section components of Space Shuttle Main Engine turbopumps. Emphasis was placed on uncooled turbine blades, with a more limited evaluation of FRS turbine stator vanes. The study included FRS properties evaluation, current structural design capability, and preliminary design and structural analysis. In addition, key technology needs were identified, and a plan was generated to develop operational hardware for advanced versions of the SSME. Based on projections of design properties for FRS composites comprising 50 volume percent of W-4Re-0.38Hf-0.02C wire filaments in a ductile superalloy matrix, it was concluded that FRS turbine blades offer the potential of significant improved operating life and higher temperature capability over the MAR-M-246(Hf) (DS) blades currently used in the SSME.

Lewis, J. R.↗

Thematic mapper image quality - Preliminary results

Based on images analyzed so far, the band to band registration accuracy of the thematic mapper is very good. For bands within the same focal plane, the mean misregistrations are well within the specification, 0.2 pixels. For bands between the cooled and uncooled focal planes, there is a consistent mean misregistration of 0.5 pixels along-scan and 0.2-0.3 pixels across-scan. It exceeds the permitted 0.3 pixels for registration of bands between focal planes. If the mean misregistrations were removed by the data processing software, an analysis of the standard deviation of the misregistration indicates all band combinations would meet the registration specifications except for those including the thermal band. Analysis of the periodic noise in one image indicates a noise component in band 1 with a spatial frequency equivalent to 3.2 pixels in the along-scan direction.

Wrigley, R. C.↗

Deposition stress effects on the life of thermal barrier coatings on burner rigs

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

Low-cost single-crystal turbine blades, volume 2

The overall objectives of Project 3 were to develop the exothermic casting process to produce uncooled single-crystal (SC) HP turbine blades in MAR-M 247 and higher strength derivative alloys and to validate the materials process and components through extensive mechanical property testing, rig testing, and 200 hours of endurance engine testing. These Program objectives were achieved. The exothermic casting process was successfully developed into a low-cost nonproperietary method for producing single-crystal castings. Single-crystal MAR-M 247 and two derivatives DS alloys developed during this project, NASAIR 100 and SC Alloy 3, were fully characterized through mechanical property testing. SC MAR-M 247 shows no significant improvement in strength over directionally solidified (DS) MAR-M 247, but the derivative alloys, NASAIR 100 and Alloy 3, show significant tensile and fatigue improvements. Firtree testing, holography, and strain-gauge rig testing were used to determine the effects of the anisotropic characteristics of single-crystal materials. No undesirable characteristics were found. In general, the single-crystal material behaved similarly to DS MAR-M 247. Two complete engine sets of SC HP turbine blades were cast using the exothermic casting process and fully machined. These blades were successfully engine-tested.

Strangman, T. E.↗

Deposition stress effects on the life of thermal barrier coatings on burner rigs

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

A long-life 50 lbf H2/O2 thruster for Space Station auxiliary propulsion

In preparation for the development of a manned Space Station, the National Aeronautics and Space Administration (NASA) is conducting a program to develop technology related to on-board Auxiliary Propulsion Systems. To develop the required thruster technology to support the Space Station project, the NASA Lewis Research Center has sponsored a development program based on a unique 'reverse flow' concept where the fuel is injected 'backwards' in the chamber to cool the spherical combustor wall. This combustor was based on previous developments at the 50-lbf, 1000-lbf, and 1500-lbf thrust levels. This paper describes the design and test program carried out to demonstrate a new 50-lbf thruster, the design which was based on this previous technology. Included are the test results for the initial mixture ratio 4 thruster which can operate with uncooled Cres (stainless steel) combustor walls. In addition, the effort to operate a thruster redesigned for operation at a mixture ratio of eight for potential integration with the life support system is described.

Senneff, J. M.↗

Oxide-dispersion-strengthened turbine blades, volume 1

The objective of Project 4 was to develop a high-temperature, uncooled gas turbine blade using MA6000 alloy. The program objectives were achieved. Production scale up of the MA6000 alloy was achieved with a fair degree of tolerance to nonoptimum processing. The blade manufacturing process was also optimized. The mechanical, environmental, and physical property evaluations of MA6000 were conducted. The ultimate tensile strength, to about 704 C (130 F), is higher than DS MAR-M 247 but with a corresponding lower tensile elongation. Also, above 982 C (180 F) MA6000 tensile strength does not decrease as rapidly as MAR-M 247 because the ODS mechanism still remains active. Based on oxidation resistance and diffusional stability considerations, NiCrAlY coatings are recommended. CoCrAly coating should be applied on top of a thin NiCrAlY coating. Vibration tests, whirlpit tests, and a high-rotor-rig test were conducted to ensure successful completion of the engine test of the MA6000 TFE731 high pressure turbine blades. The results of these tests were acceptable. In production quantities, the cost of the Project 4 MA6000 blade is estimated to be about twice that of a cast DS MAR-M 247 blade.

Millan, P. P., Jr.↗

Analysis of an advanced technology subsonic turbofan incorporating revolutionary materials

Successful implementation of revolutionary composite materials in an advanced turbofan offers the possibility of further improvements in engine performance and thrust-to-weight ratio relative to current metallic materials. The present analysis determines the approximate engine cycle and configuration for an early 21st century subsonic turbofan incorporating all composite materials. The advanced engine is evaluated relative to a current technology baseline engine in terms of its potential fuel savings for an intercontinental quadjet having a design range of 5500 nmi and a payload of 500 passengers. The resultant near optimum, uncooled, two-spool, advanced engine has an overall pressure ratio of 87, a bypass ratio of 18, a geared fan, and a turbine rotor inlet temperature of 3085 R. Improvements result in a 33-percent fuel saving for the specified misssion. Various advanced composite materials are used throughout the engine. For example, advanced polymer composite materials are used for the fan and the low pressure compressor (LPC).

Knip, Gerald, Jr.↗

Plasma torch igniter for scramjets

A small, uncooled plasma torch was developed and used in combination with an injector designed to study ignition and flameholding in hydrogen-fueled supersonic flows. The plasma torch was operated on mixtures of hydrogen and argon with total flows of 10 to 70 scfh. The fuel injector design consisted of five small upstream pilot fuel injectors, a rearward facing step for recirculation, and three main fuel injectors downstream of the step. The plasma torch was located in the recirculation region, and all injection was perpendicular to the Mach 2 stream. Both semi-freejet and ducted tests were conducted. The experimental results indicate that a low power plasma torch operating on a 1:1 volumetric mixture of hygrogen and argon and located in the recirculation zone fueled by the upstream pilot fuel injectors is a good igniter for flow conditions simulating a flight Mach number of 3.7. The total temperature required to autoignite the hydrogen fuel for this injector geometry was 2640 R. The injector configuration was shown to be a good flameholder over a wide range of total temperature. Spectroscopic measurements were used to verify the presence of air total temperatures below 1610 R.

Wagner, Timothy C.↗

A simple method for monitoring surface temperatures in plasma treatments

A method consisting of applying temperature markers on the specimen is described for measuring the highest temperature reached by very thin films in situ during deposition. In the first test setup, lowering the input power to 500 W only effected the 177-C marker, while increasing the input power to 1.25 kW effected the 274-C marker. In tests conducted in a dc plasma with markers placed on the uncooled cathode in Ar plasma, the maximum temperatures indicated by the thermocouple matched a change in color of the markers, and no effect of earlier sublimation or decomposition was noted.

Manory, R. R.↗

Development and evaluation of a 1 kW plasma torch ignitor for scramjets

A low power, uncooled plasma torch was tested in combination with a new injector design to study ignition and flameholding in hydrogen-fueled supersonic flows. Both semifree jet and ducted tests were conducted in a Mach 2 flow under simulated scramjet combustor conditions at 1 atmosphere static pressure and total temperatures between 1400 and 2800 R. The injector design incorporates a small upstream pilot fuel flow, a step for recirculation, and primary fuel injectors downstream of the recirculation region. Using a 1:1 volumetric mixture of hydrogen and argon, good performance at a simulated flight Mach number of 3.7 is found for a 1-kW torch which is located in the recirculation zone and fueled by the upstream pilot fuel injectors. Spectroscopic measurements verified the presence of hydrogen atoms in the torch exhaust, and it is suggested that hydrogen atoms are responsible for the ignition.

Wagner, Timothy C.↗

Design and experimental evaluation of a high temperature radial turbine with a moveable sidewall nozzle

The uncooled, 2.27 kg/sec mass flow radial turbine designed to operate at 1477 K in the gas generator of an advanced, variable-capacity 683 kW turboshaft engine was configured with a cooled, movable sidewall nozzle capable of changing the stage flow capacity from 50 to 100 percent of maximum. Overall performance test data were obtained in a turbine test rig that duplicated engine Reynolds numbers; attention is given to the changing of flow capacity by moving the hub or shroud sidewall, vane sidewall leakage, vaneless space sidewall geometry, and nozzle-cooling injection. Data are presented in the form of turbine flow, efficiency, work parameter, and performance mappings.

Rogo, Casimir↗

Oxide-dispersion-strengthened turbine blades. Volume 2

The overall objective of Project 4 was to develop and test a high-temperature, uncooled gas turbine blade using MA6000 alloy. Production scale up of the MA6000 alloy was achieved with a fair degree of tolerance to non-optimum processing. The blade manufacturing process was also optimized. The mechanical, environmental, and physical property evaluations of MA6000 were conducted. The ultimate tensile strength, to about 704 C (1300 F), is higher than DS MAR-M 247 but with a corresponding lower tensile elongation. Also, above 982 C (1800 F) MA6000 tensile strength does not decrease as rapidly as MAR-M 247 because the ODS mechanism still remains active. Based on oxidation resistance and diffusional stability considerations, NiCrAlY coatings are recommended. CoCrAlY coating should be applied on top of a thin NiCrAlY coating if hot corrosion is expected. Vibration, whirlpit, and high-rotor-rig tests were conducted to ensure successful completion of the engine test of the MA6000 TFE731 high pressure turbine blades. Test results were acceptable. In production quantities, the cost of the Project 4 MA6000 blade is estimated to be twice that of a cast DS MAR-M 247 blade.

Millan, P. P., Jr.↗