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The topics are presented in viewgraph form and include: a vibroacoustic payload environment prediction system (VAPEPS); objectives of the JPL space station analysis effort; statistical energy analysis (SEA); VAPEPS Space Station Freedom (SSF) model description; noise control treatments; and SSF microgravity preliminary analysis results.
Noise environmental control is an important design consideration for Space Station Freedom (SSF), both for crew safety and productivity. Acoustic noise requirements are established to eliminate fatigue and potential hearing loss by crew members from long-term exposure and to facilitate speech communication. VAPEPS (VibroAcoustic Payload Environment Prediction System) is currently being applied to SSF for prediction of the on-orbit noise and vibration environments induced in the 50 to 10,000 Hz frequency range. Various sources such as fans, pumps, centrifuges, exercise equipment, and other mechanical devices are used in the analysis. The predictions will be used in design tradeoff studies and to provide confidence that requirements will be met. Preliminary predictions show that the required levels will be exceeded unless substantial noise control measures are incorporated in the SSF design. Predicted levels for an SSF design without acoustic control treatments exceed requirements by 25 dB in some one-third octave frequency bands.
Various papers on the ELV payload environment are presented. Individual topics addressed include: EnviroNET: the Space Environment Information Service, ELV Payload Environments Study, perspective of GSFC Orbital Launch Services Office, Cosmic Background Explorer, the Standard Booster Interface, MLV Standard Interface Study, future payload requirements, General Dynamics Atlas family, Delta II Launch Vehicle environments, Titan vibroacoustics, Titan IV, the Scout Launch Vehicle, Pegasus.
The vibroacoustic response of a generic geared rotor system is analyzed on an order of magnitude basis utilizing an approximate statistical energy analysis method. This model includes a theoretical coupling loss factor for a generic bearing component, which properly accounts for the vibration transmission through rolling element bearing. A simplified model of a NASA test stand that assumes vibratory energy flow from the gear mesh source to the casing through shafts and bearings is given as an example. Effects of dissipation loss factor and gearbox radiation efficiency models are studied by comparing predictions with NASA test results.
Space Station Freedom will be a platform for microgravity research. For superior microgravity science, the experiment locations must experience very little acceleration in the quasi-steady, structural dynamic, and vibroacoustic frequency ranges. This paper presents the methods that were developed for evaluation of the microgravity environment in the structural dynamic range. An integrated finite element model of the space station was used to conduct analysis for the on-orbit microgravity environment. Methods were developed to evaluate sinusoidal, random, and transient disturbances. Sources of disturbances aboard the Space Station were quantified and forcing functions were assembled. The resulting acceleration levels at the experiment locations due to these disturbances were computed and assessed against the microgravity acceleration requirement curve.
The Vibroacoustic Payload Environment Prediction System (VAPEPS) was used to predict the stationary on-orbit environments in one of the Space Station Freedom modules. The model of the module included the outer structure, equipment and payload racks, avionics, and cabin air and duct systems. Acoustic and vibratory outputs of various source classes were derived and input to the model. Initial results of analyses, performed in one-third octave frequency bands from 10 to 10,000 Hz, show that both the microgravity and acoustic environments will be exceeded in some one-third octave bands with the current SSF design. Further analyses indicate that interior acoustic level requirements will be exceeded even if the microgravity requirements are met.
The Marshall Space Flight Center is responsible for the development and management of advanced launch vehicle propulsion systems, including the Space Shuttle Main Engine (SSME), which is presently operational, and the Space Transportation Main Engine (STME) under development. The SSME's provide high performance within stringent constraints on size, weight, and reliability. Based on operational experience, continuous design improvement is in progress to enhance system durability and reliability. Specialized data analysis and interpretation is required in support of SSME and advanced propulsion system diagnostic evaluations. Comprehensive evaluation of the dynamic measurements obtained from test and flight operations is necessary to provide timely assessment of the vibrational characteristics indicating the operational status of turbomachinery and other critical engine components. Efficient performance of this effort is critical due to the significant impact of dynamic evaluation results on ground test and launch schedules, and requires direct familiarity with SSME and derivative systems, test data acquisition, and diagnostic software. Detailed analysis and evaluation of dynamic measurements obtained during SSME and advanced system ground test and flight operations was performed including analytical/statistical assessment of component dynamic behavior, and the development and implementation of analytical/statistical models to efficiently define nominal component dynamic characteristics, detect anomalous behavior, and assess machinery operational condition. In addition, the SSME and J-2 data will be applied to develop vibroacoustic environments for advanced propulsion system components, as required. This study will provide timely assessment of engine component operational status, identify probable causes of malfunction, and indicate feasible engineering solutions. This contract will be performed through accomplishment of negotiated task orders.
This paper investigates the feasibility of a proposed technique for detecting delamination using piezoelectric layers or patches embedded or bonded to a composite structure. Variations in the voltage generated in the piezoelectric layers indicates the presence and location of delamination, when the structure is excited either externally or via actuators. The theoretical foundations of a method for predicting the dynamic response of delaminated composite beams with piezoelectric layers are described. The governing equations are presented for the case of external vibroacoustic excitation, as well as, for the case of locally induced vibrations by some of the embedded piezoelectric elements. An exact solution is developed within the limits of linear laminate theory. Applications illustrate the feasibility of delamination detection in cantilever beams. The results illustrate that the proposed technique may provide accurate detection of the presence, size, and location of a delamination.
A concept for placing a pressure transducer directly in a shuttle type tile was developed at Langley Research Center. A 5 inch long quartz with a .020 inch inner diameter provides the thermal isolation necessary to allow 2800 F surface pressure measurements to be taken by pressure transducer rated at 250 F. The assembly is potted in place with RTV 560 in a piece of FRCI-12 thermal protection system insulation tile. The integrity of the thermal protection system is maintained even with the intrusion of the pressure port assembly and the pressure port does not disrupt the air flow across the lifting body. Approximately 200 of these pressure ports are to be used in each of the Hypersonic Flight Experiment (HYFLITE) flight tests. Initial vibroacoustic and aerothermal testing of the pressure port designs have been completed at Langley Research vibration laboratory and the 20 MWatt 2 x 9 turbulent duct facility at Ames Research Center. The performance of the pressure ports were found to be well within the required design limits for all cases. In addition, a failure mode in which the entire pressure port assembly was removed proved to be a begin case.
This paper presents an analysis to predict the effects of light scattering by surface particles on the sensor window of a missile during ascent flight. The particulate contaminant distribution on the window is calculated by tallying the number of particles in a set of size ranges. The particulate contamination at the end of the mission is predicted by adding the contributions from the events of ground and flight operations. The surface particle redistributions caused by vibroacoustically induced surface acceleration was found to contribute the most of the particulate surface contamination. The analytical surface obscuration calculation with a set of particle counts was compared to the results of image analyzer measurement. The analytical results, which were calculated with a given function of particle shape depending on the size, were more conservative than the measurement. A scattering calculation using a verified BSDF model showed that the scattering was less than 0.001 at 20 off the direction of the incident light in the mid IR wavelength when the surfaces were at Level 300 initially.
Aerothermal environments as encountered during the reentry of spaceplanes or during the cruise of hypersonic aircrafts represent complex loading conditions for the external structures of those vehicles. In order to shield against the aerodynamic heating a special Thermal Protection System (TPS) is required which is designed as a light weight structure to reduce the weight penalty. TPS is therefore vulnerable to vibroacoustic fatigue caused by the pressure fluctuations of the environment. Because of the complex interactions between the loading forces and the resulting structural response which make an analytical treatment difficult and in order to provide means for fatigue testing IABG has designed and built a thermoacoustic facility which recently became operational. The facility is capable to produce surface temperatures up to 1.300 C at sound pressure levels up to 160 dB. This paper describes the design of the facility, some operational test work it also deals with problems associated with the facility instrumentation.
This presentation contains helpful pointers for successful vibroacoustic data acquisition in the following three areas: Instrumentation, Vibration Control and Pyro-shock data acquisition and analysis. A helpful bibliography is provided.
A primary mission of the International Space Station (ISS) is to provide a premier microgravity laboratory environment for conducting acceleration sensitive scientific research. In order to accomplish this goal, vibroacoustic disturbances caused by station activities that occur during the microgravity mode of operation, must be controlled. In addition to source isolation and other passive isolation methods, the ISS uses active isolation at the receiver, through the use of an Active Rack Isolation System (ARIS), as part of its overall vibration isolation strategy. A schematic diagram of a typical ARIS payload rack is shown. The ARIS isolation control system senses rack acceleration via three triaxial accelerometer heads and uses eight pushrod actuators to perform active vibration attenuation. Position sensors housed in the actuator assembly are used to sense the relative position between the rack and the station. Electrical power, data and other essential resources are routed through a set of umbilicals that interface with a passthrough panel at the bottom of the rack. A representative umbilical set is shown.
The design and development of a Trajectory Simulation Mechanism (TSM) for the Launch Systems Testbed (LST) is outlined. In addition to being one-of-a-kind facility in the world, TSM serves as a platform to study the interaction of rocket launch-induced environments and subsequent dynamic effects on the equipment and structures in the close vicinity of the launch pad. For the first time, researchers and academicians alike will be able to perform tests in a laboratory environment and assess the impact of vibroacoustic behavior of structures in a moving rocket scenario on ground equipment, launch vehicle, and its valuable payload or spacecraft.
Binaural or "virtual acoustic" representation has been proposed as a method of analyzing acoustic and vibroacoustic data. Unfortunately, this binaural representation can require extensive computer power to apply the Head Related Transfer Functions (HRTFs) to a large number of sources, as with a vibrating structure. This work focuses on reducing the number of real-time computations required in this binaural analysis through the use of Singular Value Decomposition (SVD) and Equivalent Source Reduction (ESR). The SVD method reduces the complexity of the HRTF computations by breaking the HRTFs into dominant singular values (and vectors). The ESR method reduces the number of sources to be analyzed in real-time computation by replacing sources on the scale of a structural wavelength with sources on the scale of an acoustic wavelength. It is shown that the effectiveness of the SVD and ESR methods improves as the complexity of the source increases. In addition, preliminary auralization tests have shown that the results from both the SVD and ESR methods are indistinguishable from the results found with the exhaustive method.
This paper summarizes the acoustic testing and analysis activities at the Launch System Testbed (LST) of Kennedy Space Center (KSC). A major goal is to develop passive methods of mitigation of sound from rocket exhaust jets with ducted systems devoid of traditional water injection. Current testing efforts are concerned with the launch-induced vibroacoustic behavior of scaled exhaust jets. Numerical simulations are also developed to study the sound propagation from supersonic jets in free air and through enclosed ducts. Scaling laws accounting for the effects of important parameters such as jet Mach number, jet velocity, and jet temperature on the far-field noise are investigated in order to deduce full-scale environment from small-scale tests.
The Launch Systems Testbed (LST) represents the evolution of vibroacoustics research and development work performed at NASA John F. Kennedy Space Center (KSC) over the last 15 years. The LST is located at the Launch Equipment Test Facility (LETF) in the KSC industrial complex. The LETF is operated by Sierra Lobo, Inc., as a member of University-Affiliated Technology Development Contract (USTDC) to KSC Spaceport and Engineering and Technology Directorate (YA), with ASRC Aerospace Corporation as a the prime contractor. Trajectory Simulation Mechanism (TSM) is a major component of the LST, developed specifically to simulate nonstationary acoustic loads on launch pad structures, vehicles, and payloads. TSM enhances the capabilities within LST for simulating launch environments of future vehicles. The scaled launch environments will be used to predict the full-scale launch environment via an appropriate scaling procedure. Air Force Research Laboratory (AFRL) has tasked NASA KSC to perform a basic technology test program in support of developing a low-cost clean pad (incorporating passive mitigation techniques) for future launch vehicles. The overall goal of the program is to develop innovative launch exhaust management systems, which effectively reduce launch acoustic environment with innovative duct designs, while eliminating traditional sound suppression water systems. Passive techniques, such as nontraditional duct geometries, resonators, and diffusers, etc., will be investigated. The overall goals are to advance innovative concepts for a clean pad while developing ideas to reduce transmitted sound via investigation and modeling of jet exhaust acoustic and flow field characteristics. The series of tests outlined in this report represent baseline tests and are geared towards defining the acoustic load environment on the TSM pad for open and closed duct configurations. This report summarizes the cold jet acoustic testing for Mach 2.5 supersonic nitrogen jet issuing from a nozzle with 1-inch exit diameter. Acoustic data, including spectral sound power and Overall Sound Pressure Level (OASPL), are obtained both for a free jet and with the jet flowing through a rigid-walled duct with a J-deflector. The relative performance of closed duct and open duct is evaluated. The results show that the closed duct is superior to the partially open duct, and results in about 3-decibel (dB) noise reduction (near the duct axis) relative to the free jet. The location of the nozzle exit plane (NEP) relative to the duct inlet plane (DIP) has a significant effect on the acoustic field. The results suggest that the location of NEP at 10 inches above the DIP results in reduced acoustic loads relative to 5 inches above the duct inlet and 1 inch into the duct inlet.
The Fluids and Combustion Facility (FCF) is a two rack facility dedicated to combustion and fluids science in a microgravity (near zero-g) environment on board the International Space Station (ISS). An important aspect of performing on-orbit research is maintaining the rack microgravity environment by minimizing vibroacoustic disturbances generated within the science payload. This paper discusses recent rack-level acoustic emission testing to characterize the science payload microgravity environment. Measurements are compared with FCF microgravity science requirements.