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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,297 records · Page 72

Using SpaceClaimTD Direct for Modeling Components with Complex Geometries for the Thermal Desktop-Based Advanced Stirling Radioisotope Generator Model

SpaceClaim/TD Direct has been used extensively in the development of the Advanced Stirling Radioisotope Generator (ASRG) thermal model. This paper outlines the workflow for that aspect of the task and includes proposed best practices and lessons learned. The ASRG thermal model was developed to predict component temperatures and power output and to provide insight into the prime contractor's thermal modeling efforts. The insulation blocks, heat collectors, and cold side adapter flanges (CSAFs) were modeled with this approach. The model was constructed using mostly TD finite difference (FD) surfaces/solids. However, some complex geometry could not be reproduced with TD primitives while maintaining the desired degree of geometric fidelity. Using SpaceClaim permitted the import of original CAD files and enabled the defeaturing/repair of those geometries. TD Direct (a SpaceClaim add-on from CRTech) adds features that allowed the "mark-up" of that geometry. These so-called "mark-ups" control how finite element (FE) meshes are to be generated through the "tagging" of features (e.g. edges, solids, surfaces). These tags represent parameters that include: submodels, material properties, material orienters, optical properties, and radiation analysis groups. TD aliases were used for most tags to allow analysis to be performed with a variety of parameter values. "Domain-tags" were also attached to individual and groups of surfaces and solids to allow them to be used later within TD to populate objects like, for example, heaters and contactors. These tools allow the user to make changes to the geometry in SpaceClaim and then easily synchronize the mesh in TD without having to redefine the objects each time as one would if using TDMesher. The use of SpaceClaim/TD Direct helps simplify the process for importing existing geometries and in the creation of high fidelity FE meshes to represent complex parts. It also saves time and effort in the subsequent analysis.

Power Systems↗

Measuring Radiant Emissions from Entire Prescribed Fires with Ground, Airborne and Satellite Sensors RxCADRE 2012

Characterising radiation from wildland fires is an important focus of fire science because radiation relates directly to the combustion process and can be measured across a wide range of spatial extents and resolutions. As part of a more comprehensive set of measurements collected during the 2012 Prescribed Fire Combustion and Atmospheric Dynamics Research (RxCADRE) field campaign, we used ground, airborne and spaceborne sensors to measure fire radiative power (FRP) from whole fires, applying different methods to small (2 ha) and large (.100 ha) burn blocks. For small blocks (n1/46), FRP estimated from an obliquely oriented long-wave infrared (LWIR) camera mounted on a boom lift were compared with FRP derived from combined data from tower-mounted radiometers and remotely piloted aircraft systems (RPAS). For large burn blocks (n1/43), satellite FRP measurements from the Moderate-resolution Imaging Spectroradiometer (MODIS) and Visible Infrared Imaging Radiometer Suite (VIIRS) sensors were compared with near-coincident FRP measurements derived from a LWIR imaging system aboard a piloted aircraft. We describe measurements and consider their strengths and weaknesses. Until quantitative sensors exist for small RPAS, their use in fire research will remain limited. For oblique, airborne and satellite sensors, further FRP measurement development is needed along with greater replication of coincident measurements, which we show to be feasible.

fire radiative power↗

Investigating Variations in Water Abundances in Lunar Felsite Clasts Using Coordinated Field-Emission STEM and NanoSIMS Analyses

As representatives of petrochemically-evolved igneous rocks on the Moon, the granitic felsite clasts in lunar breccias have come under renewed focus as part of new efforts to use feldspars for assessing the inventory of lunar water and other volatiles. Previous petrologic studies of these clasts were tilted towards finding those assemblages and relationships most likely to be direct products of magmatic processes. In support of our on-going NanoSIMS (Nanoscale Secondary Ion Mass Spectrometry) measurements of trace water contents in the feldspars in these clasts, we are using coordinated analytical SEM (Scanning Electron Microscopy), electron probe microanalyzer (EPMA) and analytical field emission scanning transmission electron microscopy (FE-STEM) techniques to re-evaluate the full diversity of processes under which the feldspar-bearing assemblages in these clasts formed. Here we report a comparison of FE-STEM imaging and microanalysis results obtained on focused ion beam (FIB) sections extracted from felsite (alkali feldspar plus SiO2 plus or minus plagioclase) clasts in lunar breccias 15405 and 12013. The feldspars in these clasts have water contents which, although relatively low (7-18 ppm) by terrestrial standards, still show values significantly higher than measurements (approximately 0.5 ppm) of nominally anhydrous NanoSIMS standards.

Christoffersen, Roy↗

Risk Informed Philosophy: Using What We Fear to Lose to Guide Us to Success

When an organization sets out on a new effort, program, or project, one of the first steps undertaken is to understand the related requirements. Most often, these requirements come in the form of standards, directives, or other organizational processes, and are derived to meet a broad range of efforts, programs, and projects. The net result is that organizations or teams are forced to start with a maximum set of requirements and expend time and energy tailoring the set of requirements down to what is more appropriate for the effort, program, or project at hand. This presentation will present an alternate method for the application of requirements or best practices that is based upon the actual risks to the safety, performance, or success of the effort. This additive route for applying best practices and requirements also encourages an early exploration of the risks, thus yielding a better understanding of where resources should be applied. This presentation also extends this concept of risk-based application of best practices and requirements to the selection of organization-wide improvement or standardization efforts, such as Lean, Six Sigma, and Quality Management Systems.

Darpel, Scott↗

Influence of Global Climate on Freshwater Changes in Africa’s Largest Endorheic Basin Using Multi-Scaled Indicators

The poor investments in gauge measurements for hydro-climatic research in Africa has necessitated the need to investigate how decision makers can leverage on sophisticated spaceborne measurements to improve knowledge on surface water hydrology that can feed directly into water accounting processes and risk assessment from extreme droughts and its impacts. To demonstrate such potential, a suite of satellite earth observations (Sentinel-2, altimetry, Landsat, GRACE, and TRMM) and model data are combined with the standardized precipitation evapotranspiration index to assess the impacts of global climate on freshwater dynamics over the LCB (Lake Chad basin), Africa’s largest endorheic basin. As shown in the results of this study, the significant relationship of climate modes (AMO; r = 0.68 and 0.59; and AMM; r = 0.2 and 0.47) with drought patterns in the LCB highlights the evidence of global climate influence in the region. The significant declines in drought extents and their intensities (2004 - 2015) over LCB coincide with the rise in surface water extent of the Lake Chad during the same period. Change detection analysis of open water features in the southern pool of Lake Chad during the 2015 - 2019 period shows that on the average, only 28.4% of inundated areas within the vicinity of the Lake persisted during the period. While the association of terrestrial water storage (TWS) with model-derived surface water storage (SWS) is strongest (r = 0.89) in the catchments that provide the most nourishment to the Lake Chad, the relationship of rainfall (2002 - 2017) with TWS (r = 0.85), model TWS (r = 0.87) and SWS (r = 0.88) confirm that the LCB’s hydrology is predominantly climate-driven. This notion is further reinforced as the predicted SWS over the LCB using a support vector machine regression scheme was found to be strongly correlated (r = 0.95 at = 0.05) with observed SWS.

Sentinel-2↗

Metal Additive Manufacturing for Spaceflight

Metal additive manufacturing (AM) is changing how complex aerospace parts are being designed and manufactured for rocket engines and launch vehicles. NASA has been leading AM efforts since the late 2000’s to mature specialty alloys for AM, advance AM processes, develop standards and infuse AM into rocket engines and the commercial supply chain. There are many types of AM processes and alloys in-use and this presentation will provide an overview of how NASA is applying these for rocket engines and the potential opportunities for AM in the future.

Additive Manufacturing↗

What do we know about the reconnection electric field?

The reconnection electric field is at the core of the reconnection process. Its magnitude is directly related to the effectiveness of the magnetic flux, energy, and mass transport in general and across magnetic boundaries. The reconnection electric field has hence been the focus of intense research, fueled by the Magnetospheric Multiscale mission (MMS) and concurrent theory and modeling. In this presentation, we review the present state of knowledge pertaining to the reconnection electric fields and its plasma physical underpinnings. We will take a close look at reconnection in symmetric and asymmetric systems, and how they are related. The presentation will further relate relevant theory and modeling results to the ground truth provided by MMS observations, and how observations have driven theory and vice-versa. After summing up the current state of knowledge, we will identify a set of open questions, which call for future scientific investigations.

Michael Hesse↗

What Do We Know About the Reconnection Electric Field?

The reconnection electric field is at the core of the reconnection process. Its magnitude is directly related to the effectiveness of the magnetic flux, energy, and mass transport in general and across magnetic boundaries. The reconnection electric field has hence been the focus of intense research, fueled by the Magnetospheric Multiscale mission (MMS) and concurrent theory and modeling. In this presentation, we review the present state of knowledge pertaining to the reconnection electric fields and its plasma physical underpinnings. We will take a close look at reconnection in symmetric and asymmetric systems, and how they are related. The presentation will further relate relevant theory and modeling results to the ground truth provided by MMS observations, and how observations have driven theory and vice-versa. After summing up the current state of knowledge, we will identify a set of open questions, which call for future scientific investigations.

Michael Hesse↗

High-Speed Visualization of Spray Breakup in a Rotating Detonation Combustor Using Laser Induced Fluorescence

Rotating detonation engines (RDEs) represent a novel propulsion technology where incoming reactants are consumed by a self-sustaining detonation wave that travels azimuthally around an annular combustion chamber. In theory, the operating mode of these devices approximates a constant-volume combustion Humphry cycle. This represents a 5-15% increase in thermal efficiency over current rockets and air breathing systems operating on constant-pressure combustion Brayton cycles. The use of liquid fuels in RDEs represent unique challenges in terms of performance and operability. However, the fundamental physics involved in spray breakup, evaporation, and combustion are not well understood inside these devices. This research seeks to provide direct insight into these processes by adding a single liquid fuel injector into an otherwise hydrogen-air RDE to evaluate the breakup and refill dynamics. Visualization is performed by 200-1000 kHz laser induced fluorescence of liquid phase diesel (355 nm) and or kerosene (266 nm).

Detonation↗

Simulating Electron Distribution Function in the Pulsating Aurora Using Particle and Wave Data of ARASE Satellite

Decades lasting research on the pulsating aurora suggested that this phenomenon forms as result of interactions between the magnetospheric keVs electrons and whistler-mode chorus waves. Arase satellite observation reported the direct evidence for this process confirming in situ measurement of highly correlated precipitated electrons and chorus wave activity. This paper presents the theoretical analysis of this observational event based on the SuperThermal Electron Transport (STET) code that simulates the highly dynamic environment of measured waves and particle data. Specifically, the STET code simulated results confirms the delicate loss-cone observation results of this mission and further reveals the broader energy range of precipitated electron fluxes that was not measurable by Arase satellite.

George V Khazanov↗

Acoustic camera

Apparatus for generating accurate 3-dimensional images of objects immersed in liquids including optically opaque liquids which may also have significant sound attenuation, is described. Sound pulses are caused to impinge on the object, and the time-of-flight of the reflected sound is used to create a 3-dimensional image of the object in almost real-time. The apparatus is capable of creating images of objects immersed in fluids that are optically opaque and have high sound attenuation at resolutions less than about 1 mm. The apparatus may include a piezoelectric transducer for generating the acoustic pulses; a high-density polyethylene compound acoustic lens, a 2-dimensional segmented piezoelectric detecting array positioned behind the lens for receiving acoustic pulses reflected by the object, the electric output of which is directed to digital signal processing electronics for generating the image.

47 OTHER INSTRUMENTATION↗

Effect of Inter-layer Cooling Time on Distortion and Mechanical Properties in Metal Additive Manufacturing (AM)

Laser Metal Deposition with wire (LMD-w) is one of the novel Direct Energy Deposition (DED) processes that is gaining attention in aerospace industry due to the potential cost and lead time reductions for large-scale components. However, improving process parameters (for example, laser power, wire feed rate, robotic travel speed, inter-layer cooling time, etc.) is still under development. These parameters affect thermal gradients that cause residual stresses that in-turn influence distortion. These parameters also affect mechanical properties. Inter-layer cooling time, specifically, is one of the main factors for total production time, and it is used to help mitigate distortion. Therefore, this paper investigated the effects of different inter-layer cooling times on both distortion and mechanical properties. Distortion of deposited Ti-6Al-4V walls was measured automatically using a laser scanner. Finally, suitable recommendations are discussed to optimize the inter-layer cooling time to fabricate components with desired mechanical properties.

Bandari, Yashwanth Kumar↗

MELT POOL MONITORING FOR CONTROL AND DATA ANALYTICS IN LARGE-SCALE METAL ADDITIVE MANUFACTURING

Laser-wire based Directed Energy Deposition (DED) processes are being developed at Oak Ridge National Laboratory’s Manufacturing Demonstration Facility, in collaboration with GKN Aerospace, for large volume metal additive manufacturing of metallic structures. The technology has the potential to deliver reduced costs and lead times when compared to conventional methods of manufacturing in several industries. While complex structures are being produced with relatively high deposition rates and at near-net shape, issues persist with achieving consistent geometric accuracy and thermal stability. A significant research effort is focused on developing coordinated, multi-modal sensing and control for addressing these issues. An introduction to this large-volume metal process will be provided, followed by investigations into real-time thermal monitoring capabilities that support control and data analytics frameworks. Studies focused on melt pool monitoring via infrared thermography, thermal and geometric effects on melt pool size measurement, and interactions between process variables and thermal monitoring metrics are presented.

Gibson, Brian↗

Examination of Solvent- Room Temperature Ionic Liquid Interactions using 2D NMR and Computational Chemistry

Rare earth metals (REMs) are the key functioning material found in microelectronics, advanced batteries, and high-efficiency electrical motors. Current methods for producing REMs require high temperatures (i.e. energy intensive) and produce an abundance of hazardous fluoride waste. Room temperature ionic liquids (RTILs) are an ideal alternative electrolyte because they allow for a low-temperature, energy-efficient electrochemical process. RTIL properties such as viscosity and conductivity determine how effective they can be in this process. Since viscosity is directly related to both intra and intermolecular forces, this study sets out to investigate two RTILs-Trihexyltetradecylphosphonium dicyanamide (Cyphos 105) and Trihexyltetradecylphosphonium bistrifimide (Cyphos 109) and their interactions. Results from 2-dimensional nuclear magnetic resonance (2D NMR) spectroscopy show that there is an interaction between the tetradecyl tail and the phosphorus atom of the Cyphos RTIL. In order to establish whether this is an intra or an inter-molecular interaction, DFT-based computational calculations were performed to determine the optimized geometry. Calculations were done both in the gas phase and with propylene carbonate as an augmenting solvent. Preliminary results show that there is minimal intramolecular interaction between the tetradecyl tail and the phosphorus atom of the RTILs, and that the interaction seen in the 2D NMR experiment is likely of an intermolecular nature instead.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Multiple Laser Tracker Synchronization for the Vibration Analysis

Measuring the mechanical coupling and rigidity of a large apparatus presents unique challenges for 3D metrology. In this case the motion of well separated points attached to a rotor blade must be rapidly and repeatedly measured and the resulting data synchronized. This presentation describes the methodology and results for the mechanical coupling test of the magnetic field mapping system (FMS) for the Mu2e experiment at Fermi National Accelerator Laboratory (Fermilab). Three laser trackers, 2 API Radians and an API TIII, simultaneously measured the position of three cylindrical corner cube reflectors mounted on the FMS while the system was in motion and after coming to rest. The laser trackers took measurements at 83Hz for the T3 and 100Hz for the Radians, with fine spatial resolution, resulting in over 20,000 points measured per instrument in observation cycle. The laser tracker hardware and utilized software are unable to synchronize the three independent data streams directly during the measurement process. Instead a custom software program was developed to perform this synchronization of the data sequences during post-processing using features of the targets motion common to all three fiducial locations.

43 PARTICLE ACCELERATORS↗

Spent Nuclear Fuel Exploratory Roadmaps - 20054

The U.S. Department of Energy manages nearly 2,500 metric tons of heavy metal (MTHM) of spent nuclear fuel (SNF) resulting from several decades of research, testing, and production reactors [DOE 1995]. This SNF is managed at the DOE Hanford Site in Washington State (Hanford), Idaho National Laboratory (INL), and Savannah River Site in South Carolina (SRS). From 1995 to 2004, the Department of Energy (DOE) made several key programmatic decisions, supported by appropriate documentation in accordance with the National Environmental Policy Act (NEPA) for the management of SNF [DOE 1995]. These decisions have provided an overarching framework for SNF management, as well as site-specific and SNF-related management decisions for the past two decades. In the years since these decisions were made, with the notable exception of the successful drying and packaging of the production reactor fuel at Hanford, a majority of the decisions have been largely unimplemented. Also, since these decisions were made, a number of changes that bear on considerations relative to the path forward have occurred. A SNF Exploratory Road map activity, identified reasonable alternate pathways for DoE's inventory of SNF. Three fundamental pathways were identified in this activity for the long-term management and disposition of DOE SNF: Direct Disposal Pathway, Existing Processing Pathway and Alternate Processing Pathway. Further actions would be required (e.g., evaluation of NEPA analysis, technology maturity evaluations, refinement of cost and risks, benefits and advantages relative to other alternate paths) to define and inform many key decisions that will result in the selection of the disposition pathways that are most beneficial to the US Government in dispositioning DoE's SNF inventory. DOE is currently managing all SNF safely; however, the age of DOE-owned SNF and facilities for storing and processing SNF, coupled with the uncertainty of the storage duration, necessitates decisions and actions to ensure that the infrastructure will be in place to ensure continued safe and effective long-term management and eventual disposal. The identification of reasonable alternate pathways took these considerations into account in an effort to proactively manage conditions that could challenge the safety of storing and managing DOE SNF over the time periods now contemplated and also to ensure that flexibility is preserved to ensure that the DOE SNF remains compatible with final disposition pathways when they become available. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Achieving a Net-Zero Future: The Role of Nuclear Energy

Governments and private industry around the world have established aggressive goals to achieve net-zero emissions for the power, industrial, and transportation sectors by 2050. These aggressive goals demand immediate action if we are to be successful, and they require us to think more holistically about our clean energy options. Programs within the U.S. Department of Energy (DOE) are addressing these holistic solutions. Traditionally, electricity generation and management are considered independently from meeting energy demands for industry and transportation. As we seek to eliminate emissions across all energy use sectors we need to reassess how energy demands are met. When we consider overall energy use, only one-third is in the form of electricity. Additional energy demands are in the form of heat or steam for industrial processes, in addition to direct fuel use for transportation. These sectors are much harder to abate, and electrification may not be the best option. Reducing environmental emissions at an affordable cost, while maintaining grid reliability and resilience, will require us to leverage all of the clean energy resources available. The DOE Office of Nuclear Energy (DOE-NE) program on Integrated Energy Systems (IES) is led by researchers at Idaho National Laboratory (INL), and work is conducted in partnership with an array of other DOE laboratories, industry, and academia. The primary focus of IES research is to assess the technical and economic potential of nuclear-driven IES to enhance the flexibility and utilization of nuclear reactors working alongside renewable generators to meet an array of energy demands—thereby maximizing the utilization of clean energy resources across all energy sectors. Various energy applications and product streams beyond electricity are being evaluated, ranging from generation of potable water to production of hydrogen, fertilizers, synthetic fuels, and various chemicals. The DOE-NE program additionally partners with the Hydrogen and Fuel Cell Technologies Office under the DOE Office of Energy Efficiency and Renewable Energy to jointly fund the development of analysis tools, technologies, and nuclear-integrated hydrogen demonstration projects. This presentation will highlight the wide array of R&D being conducted across multiple DOE-funded programs to develop and deploy nuclear-based IES that will be key to achieving our net-zero goals. By working with key collaborators in the nuclear industry, analytical studies are now becoming a reality in demonstration projects.

08 HYDROGEN↗

Systems and methods for abrasive oxide removal in additive manufacturing processes

Systems and methods for removing an oxide layer in an additive manufacturing process are provided. A direct write machine may be used to create wire bonds for semiconductors. The direct write machine may deposit a conductive print material between bond pads to create interconnections. The bond pads may comprise aluminum and an aluminum oxide layer on an outer surface. The presence of an aluminum oxide layer may decrease the electrical connection between the wire bond and the aluminum substrate. To remove the aluminum oxide layer, an abrasive tool is provided to ultrasonically abrade the aluminum oxide layer while the conductive print material is being deposited. The conductive print material may include abrasive additives materials to further aid in abrading the aluminum oxide layer.

Young, Barbara D.↗