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DOE OSTI2019

Manhattan District: A Lab-Embedded Entrepreneur Program

The goals of the Manhattan District are to attract top scientific innovators to New Mexico to start businesses that focus on breakthrough national security technologies, support them with access to scientific leaders, partner networks, and funding to ensure success, build economic prosperity locally and nationally, leverage national networks with UC, TAMU, Battelle and strategic partners in industry and venture capital, and build on proven models from other DOE National Labs to enhance NNSA missions.

36 MATERIALS SCIENCE↗

DOE OSTI2020

Assessment of the Material Performance for TCR Applications (Progress Report)

The objective of Argonne’s materials research activities for the Transformational Challenge Reactor (TCR) program is to improve the understanding of material properties from additive manufacturing with the focus on understanding the creep and fatigue properties of additively manufactured materials. The material work conducted by Argonne provides support in developing and qualifying advanced materials and manufacturing processes to allow for innovative reactor design and licensing for the TCR. In FY 2020, Oak Ridge National Laboratory (ORNL) provided six ASTM standard sized creep specimens of additively-manufactured 316L stainless steel (AM 316L SS) for evaluation of the effect of post-build heat treatment on the creep property. Two different teat treatments were conducted on the as-built specimens, namely 1050°C/1h and 650°C/1h before creep testing. All specimens were creep tested at 550°C and 275 MPa to understand the effect of heat treatments. We have also received AM 316L SS printed in various forms including rods and sheets, wrought 316 L SS (as a reference material), and AM IN718 for tensile, creep and fatigue testing. Both ASTM standard sized specimens and subsized specimens are being fabricated or tested to contribute to a comprehensive mechanical property database of AM materials and to provide location-specific property data to the TCR digital platform. Mechanical testing at Argonne is conducted to ASME NQA-1 or its lab equivalent for quality assurance. This report presents the results of the creep tests at 550°C and microstructural characterization for the assessment of the effect of the post-build heat treatment on the creep behavior of AM 316L SS. It also discusses ongoing efforts on obtaining location-dependent properties of AM 316L SS.

36 MATERIALS SCIENCE↗

DOE OSTI2020

SunLine Transit Agency American Fuel Cell Bus Progress Report (Jan 2017-Jul 2019)

This report presents results of the American Fuel Cell Bus (AFCB) project, a deployment of fuel cell electric buses (FCEBs) operating in the Coachella Valley area of California. The prototype AFCB, which was developed as part of the Federal Transit Administration’s National Fuel Cell Bus Program, was put in revenue service in mid-December 2011. This report is focused on the upgraded design buses, which include two FCEBs delivered in June/July of 2014, one delivered in February 2015, and five delivered in 2018. The project team is collaborating with the U.S. Department of Energy (DOE) and DOE’s National Renewable Energy Laboratory to evaluate the buses in revenue service. This final report on the AFCBs updates the data through July 2019.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2020

Progress Report on the Assessment of the Material Performance for TCR Applications

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2022

Summary of Development for Structural Component Modeling in Fiscal Year 2022

This report summarizes efforts performed during Fiscal Year 2022 to develop capabilities for modeling structural component degradation in support of the U.S. Department of Energy's Nuclear Energy Advanced Modeling and Simulation Program. These efforts were centered around development of capabilities for the Grizzly code. Efforts focused both on foundational engineering-scale analysis capabilities for damage and shell formulations and on material-scale tools for accounting for irradiation effects in Grade 91 steel. A major outcome of this effort was the development of a general-purpose tool for nonlocal averaging of material properties, which enabled nonlocal damage models. In addition, the applicability of the shell elements in MOOSE has been expanded to allow modeling a wider range of component geometries and using a wide variety of material models. For irradiation effects on materials, a previously developed cluster dynamics model for light water reactor pressure vessel steels has been adapted for application to Grade 91 alloy. This work builds on prior efforts to build a flexible, capable code for addressing a variety of aging and component performance issues in nuclear power plant structural components.

36 MATERIALS SCIENCE↗

DOE OSTI2024

Grid Resilience Plans: State Requirements, Utility Practices, and Utility Plan Template

As of June 2024, 14 states and one city require jurisdictional electric utilities to file resilience plans. Drawing on these requirements and filed plans, this report offers a standard template that states and utilities can consider to improve utility filings for grid resilience plans, either as part of a distribution system plan or as a separate filing. Key elements include a vulnerability assessment, description of proposed resilience programs, and projected costs and rate impacts. While many of these requirements and plans focus on extreme weather hazards, the template also can be used to address additional threats, including cyber and physical attacks and seismic events.

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2024

2024 Wildfire Danger Rating Update: Analysis of the Wildfire Danger Rating Instruction for Kirtland Air Force Base.

A study of wildfire danger ratings was conducted by the Meteorological Program using the adjective ratings reported to the Weather Information Management System (WIMS). The focus of this study was to identify the shortcomings of Instruction 13-212 from Kirtland Air Force Base with regards to fire danger rating. The goal was to illustrate the benefits of using data from the Sandia National Labs Remote Automated Weather Station (RAWS) to better identify the proper fire danger rating on Kirtland Air Force Base.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2023

Evaluation of printability methodologies and feasibility to down select LBPF steel and other materials for nuclear applications

In this work, new research is underway to produce alloys beyond well-known alloys with modified compositions that are better suited to be produced with additive manufacturing. These alloys can only possess improved radiation tolerance but also improved high temperature strength, creep resistance while also using elements that reduce the amount of activation after irradiation. This work package supports the vision and goals of the Advanced Materials and Manufacturing Technology (AMMT) program relevant to accelerate the development and deployment of advanced manufacturing processes. This work focuses on evaluating the methodology for designing alloys best suited for AM processes based on “printability”, literature research to evaluate and down select steel alloy systems. In this work, microstructural characterization and testing activities have been performed on certain steel alloys to support the efforts from collaborating laboratories during the evaluation and printing of the test articles. The final recommendation will be performed by all four participating laboratories.

316L↗

DOE OSTI2026

Expanding Access to Charging at Home (EACH) Technical Report

This report summarizes the implementation, outcomes, and key learnings of Expanding Access to Charging at Homes (EACH), a nationwide multifamily housing charging initiative focused on accelerating deployment of electric vehicle charging infrastructure at multifamily housing properties. The program combined education, outreach, and technical assistance to support property owners, managers, residents, and industry stakeholders in overcoming barriers to EV charging adoption. The report highlights program strategies, stakeholder engagement, resources developed, and recommendations to help scale charging access at multifamily housing nationwide.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

DOE OSTI2017

A Bayesian Approach to Period Searching in Solar Coronal Loops

We have applied a Bayesian generalized Lomb–Scargle period searching algorithm to movies of coronal loop images obtained with the Hinode X-ray Telescope (XRT) to search for evidence of periodicities that would indicate resonant heating of the loops. The algorithm makes as its only assumption that there is a single sinusoidal signal within each light curve of the data. Both the amplitudes and noise are taken as free parameters. It is argued that this procedure should be used alongside Fourier and wavelet analyses to more accurately extract periodic intensity modulations in coronal loops. The data analyzed are from XRT Observation Program 129C: “MHD Wave Heating (Thin Filters),” which occurred during 2006 November 13 and focused on active region 10293, which included coronal loops. The first data set spans approximately 10 min with an average cadence of 2 s, 2″ per pixel resolution, and used the Al-mesh analysis filter. The second data set spans approximately 4 min with a 3 s average cadence, 1″ per pixel resolution, and used the Al-poly analysis filter. The final data set spans approximately 22 min at a 6 s average cadence, and used the Al-poly analysis filter. In total, 55 periods of sinusoidal coronal loop oscillations between 5.5 and 59.6 s are discussed, supporting proposals in the literature that resonant absorption of magnetic waves is a viable mechanism for depositing energy in the corona.

79 ASTRONOMY AND ASTROPHYSICS↗

DOE OSTI2014

Comparison of Homogeneous and Heterogeneous CFD Fuel Models for Phase I of the IAEA CRP on HTR Uncertainties Benchmark

Computational Fluid Dynamics (CFD) evaluation of homogeneous and heterogeneous fuel models was performed as part of the Phase I calculations of the International Atomic Energy Agency (IAEA) Coordinate Research Program (CRP) on High Temperature Reactor (HTR) Uncertainties in Modeling (UAM). This study was focused on the nominal localized stand-alone fuel thermal response, as defined in Ex. I-3 and I-4 of the HTR UAM. The aim of the stand-alone thermal unit-cell simulation is to isolate the effect of material and boundary input uncertainties on a very simplified problem, before propagation of these uncertainties are performed in subsequent coupled neutronics/thermal fluids phases on the benchmark. In many of the previous studies for high temperature gas cooled reactors, the volume-averaged homogeneous mixture model of a single fuel compact has been applied. In the homogeneous model, the Tristructural Isotropic (TRISO) fuel particles in the fuel compact were not modeled directly and an effective thermal conductivity was employed for the thermo-physical properties of the fuel compact. On the contrary, in the heterogeneous model, the uranium carbide (UCO), inner and outer pyrolytic carbon (IPyC/OPyC) and silicon carbide (SiC) layers of the TRISO fuel particles are explicitly modeled. The fuel compact is modeled as a heterogeneous mixture of TRISO fuel kernels embedded in H-451 matrix graphite. In this study, a steady-state and transient CFD simulations were performed with both homogeneous and heterogeneous models to compare the thermal characteristics. The nominal values of the input parameters are used for this CFD analysis. In a future study, the effects of input uncertainties in the material properties and boundary parameters will be investigated and reported.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2015

Interdisciplinary Education through “Edutainment”: Electric Grid Resilient Control Systems Course

As energy companies and governments attempt to get more from the existing power grid and other critical infrastructures, more automatic control systems are being applied 1-2. With this greater reliance on network-based, digital automation and the stresses of pressing existing infrastructure for greater performance, the power grid and underlying systems have become more susceptible to both malicious attacks and unexpected, natural threats. Governments and other stakeholders have chosen to address infrastructure issues by the implementation of a smarter grid. In the smart grid, operators and control systems supervise power generation, distribution, transmission, and loads to utilize these assets most efficiently3. Such extensive monitoring and control over a distributed system cause complexity that challenge systems designers and human operators in new ways. In addition, cyber vulnerability of these systems has been illustrated in many recent articles on malicious attacks to electric power systems and other similar infrastructure for natural gas, water and communications4. It is therefore critical in the next generation of control systems that resilience plays a large and critical role in the grid design and development. Resilient control systems is a field of research that seeks solutions to the complexity through a holistic approach that combines cognitive science, computer security, communications, and control systems. To enable future researchers and practitioners to assist with designing more resilient systems, science, technology, engineering and mathematics education needs to incorporate interdisciplinary topics. While electrical engineering and computer science programs in the nation include a cyber-security perspective, few if any have focused on the unique control system aspects. Human cognitive aspects are most definitely not addressed in technology education discourse. To this end, a class and education tools in resilient control systems have been created.

17 WIND ENERGY↗

DOE OSTI2018

ANALYTICAL LABORATORY AT IDAHO NATIONAL LABORATORY COUNTING EQUIPMENT STANDARDIZATION AND QUALITY CONTROL IMPROVEMENT

The Analytical Laboratory at Idaho National Laboratory (INL) is a growing program with an emphasis on providing high quality results to customers, and an increasing focus on independent research. The Analytical Laboratory Counting Group has a number of capabilities: six gamma-ray counters, one gamma-ray sample changer, four gas flow proportional counter drawers, an auto-changing gas flow proportional counter, two liquid scintillation counters, and an alpha spectroscopy system. Other capabilities within the Analytical Laboratory include quadrupole inductively coupled plasma mass spectrometry (ICP-MS), high resolution ICP-MS, multi-collector ICP-MS, ICP atomic emission spectrometry (ICP-AES), gas mass spectrometry, thermal ionization mass spectrometry (TIMS), several glove boxes and fume hoods for sample preparation, and six interconnected hot cells for sample receipt and dissolution. In order to position the Analytical Laboratory as a world-class research institution, the Counting Group has recently begun making improvements to its analytical techniques, calibrations, standardization, and quality control procedures. A large part of this effort is to increase the level of documentation of instrument work. One project is to re-calibrate all of the gamma systems with newly purchased standards. One of the changes made in the purchase of the new standards was to lower the total activity so that the dead time of the calibration would more closely match the dead time of typical samples. Similarly, another planned project is to use new standards to re-calibration the gas flow proportional counters. Additional work has focused on testing and improving alpha spectroscopy sample preparation techniques. Plutonium separations have been tested to improve tracer recovery and to verify the separation technique in the presence of typical sample matrices. A final planned area of improvements has focused on liquid scintillation counting. One difficulty the Counting Group has encountered in liquid scintillation counting is an inflated gross alpha count relative to other analysis methods in the presence of high gross beta activity. Ideas include investigating the impact of choice of scintillation cocktail, as well as the effects of sample dilution.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

DOE OSTI2022

Domestic Extremism: How to Counter Threats Posed to Critical Assets

Although facilities with sensitive information, hazardous materials, critical infrastructure, or other sensitive items have security measures in place to protect those critical assets, the threat of domestic extremism (DE) has challenged those security measures in new ways. The project described in this brief report used focus groups to identify best practices, tools, or techniques relevant to preventing or countering DE and sought to identify gaps in security measures. Five focus groups with twenty-two subject matter experts from government, healthcare, and other stakeholder groups were conducted to understand how organizations protect critical assets against the DE threat. The results of the focus groups underscore the importance of organizational culture, codes of conduct, and behavior observation programs in prevention of DE events. In addition, results emphasized the value of multidisciplinary teams, employee assistance programs, and regular threat assessment as resources when responding to DE incidents. However, monitoring of social media and lack of adequate resources remain challenges when attempting to prevent or counter the DE threat.

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗

DOE OSTI2013

A History of the Environmental Management Advisory Board: 20 Years of Service and Partnership - 13219

The Environmental Management Advisory Board (EMAB or Board) was chartered under the Federal Advisory Committee Act (FACA) in 1992 to provide the Assistant Secretary for Environmental Management (EM) with independent and external advice, information, and recommendations on corporate issues relating to accelerated site clean-up and risk reduction throughout the EM complex. Over the course of the past 20 years, the composition and focus of the Board have varied widely to address the changing needs of the program. EMAB began as the Environmental Restoration and Waste Management Advisory Committee, formed to provide advice on an EM Programmatic Environmental Impact Statement. In 1994, the Board was restructured to function more as an executive-level, limited member advisory board whose membership provides insight of leading industry experts and the viewpoints of representatives from critical stakeholder constituencies. Throughout the 20 years of its existence, EMAB has covered a wide variety of topics and produced nearly 200 recommendations. These recommendations have resulted in several policy changes and improvements within EM. Most recently, EMAB has been credited for its contribution to the EM Energy Park Initiative, forerunner of the DOE Asset Revitalization Initiative; creation of the EM Offices of Communications and External Affairs; improvement of acquisition and project management strategies and culture; and several recommendations related to the Waste Treatment Plant and the tank waste programs at Hanford and the Savannah River Site. The wealth of experience and knowledge the Assistant Secretary can leverage through utilization of the Board continues to support fulfillment of EM's mission. In commemoration of EMAB's 20. anniversary, this paper will provide further context for the evolution of the Board, the role FACA plays in its administration, and a look at the members' current objectives and EM's expectations for the future. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Thermal Modeling Study for Geologic Borehole Conceptual Design - 17148

Instituto de Pesquisas Energeticas e Nucleares (IPEN-CNEN/SP) is developing a strategy for safe, permanent disposal of disused sealed radioactive sources (DSRS) from industrial and medical applications within Brazil. The Institute is proposing modifications to the International Atomic Energy Agency (IAEA) Borehole Disposal of Sealed Radioactive Sources (BOSS) concept originally developed by the Nuclear Energy Corporation of South Africa. The current Brazilian modified design differs from the IAEA design in that the disposal zone is below 300 m versus 30 m of the boss concept, and will be used to dispose of a much larger number of DSRS. These modifications result in a considerable departure from the generic safety case established by IAEA. Therefore, a new safety case is required to assess radiological and thermal impacts among other considerations. Predictive modeling and simulations were performed to address impacts of the proposed borehole concept at the early design stage in order to provide timely improvements to the concept and a traceable rationale for decisions made throughout the program as required by the safety case. Preliminary objectives of the modeling effort were focused on evaluating the mechanical and thermal loads anticipated within the current Brazilian borehole disposal concept in order to assess potential material and design issues. This paper presents the thermal modeling predictions and performance results for the proposed BOSS design. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Initial Results from the High Fluence UCSB ATR-2 Irradiation

A primary focus of the Department of Energy, Office of Nuclear Energy Light Water Reactor Sustainability Program (LWRSP) is the safe operation of nuclear reactors to extended lifetimes of up to 80 years. One of the primary reactor components of concern is the reactor pressure vessel (RPV), which is increasingly embrittled over time due to damage from high energy neutrons created in the reactor core. Radiation damage leads to the formation of nm-scale precipitates and solute-defect clusters, which result in an increase in the steel's ductile to brittle transition temperature. Transition temperature shifts (TTS) are used to quantify and regulate embrittlement. Extended life operation will subject some RPVs to higher neutron fluences than previously experienced by in-service vessels. Thus, robust prediction methods must be developed that ensure the safety of our nation's fleet of reactors. Current models underpredict embrittlement data from high flux test reactor irradiations at extended life fluences. It has been hypothesized that one reason for this underprediction is the formation of so-called 'Late- Blooming Phase' Mn-Ni-Si precipitates, which form and grow only at high fluence and that are currently not included in regulatory models. Recent research has demonstrated the existence of high volume fractions of intermetallic Mn-Ni-Si precipitate (MNSP) phases at high fluence and have generated significant insight into their character. However, a number of questions remain regarding MNSPs, such as: 1) what alloys are most susceptible to MNSP formation; 2) how is MNSP formation affected by flux (φ), fluence (φt) and irradiation temperature (T{sub irr}); and, 3) how to accurately predict TTS under extended life low flux service conditions? The fact that no two RPVs are exactly the same, both in terms of the steel composition and vessel service conditions, makes these questions particularly difficult to answer. Further, understanding the effect of flux differences between test reactor irradiations and in-vessel service is absolutely critical. Hence, physical models must be developed that predict TTS as a function of alloy solute content and vessel service conditions. A large-scale irradiation designed to develop and validate an extended life embrittlement prediction model was recently completed in the Advanced Test Reactor (ATR) at the Idaho National Laboratory as part of the DOE sponsored Nuclear Scientific User Facilities. This experiment, called the UCSB ATR-2 irradiation, is a collaboration between Oak Ridge National Lab (ORNL) and the University of California, Santa Barbara (UCSB) and is now primarily supported by the DOE Light Water Reactor Sustainability Program. The experiment is designed to investigate the single and combined effects of neutron φ, φt, T{sub irr} and alloy chemistry on precipitate formation, hardening and embrittlement. While postirradiation examinations (PIE) is ongoing, and is expected to take several years to complete, the first preliminary results are presented below. It should also be noted that Rolls-Royce has been a collaborator in UCSB ATR-2 from the start, and there are several other national and international institutions supporting the PIE. (authors)

36 MATERIALS SCIENCE↗

DOE OSTI2020

Panel Session 2: Hot Topics in US DOE Environmental Management

The well-attended Panel Session was chaired by Martin Schneider. The four panelists did not provide presentations. Rather the session was a discussion focusing on pressing issues facing US DOE Environmental Management (EM) sites and how the program is moving forward. The session began by momentarily reflecting on a success: the three Tank Waste Treatment Facilities will soon be coming online. These three facilities will treat as much waste in two years as was treated in the past 30 years. That is a significant milestone in progress. Also, safety enhancements at WIPP are a big success. The panelists noted that there will be challenges with the victories of the startup of the Waste Treatment Facilities. Treating tank waste is the last EM mission and will help with the relationships with the stakeholders, regulators and Congress. One of the biggest challenges will be moving back to full operation mode. Although the operation will increase productivity of reducing/managing the tank waste, it will decrease life cycle cost and lessen years of cleanup. The challenge will be having people understand that EM will be operating 24/7 and that maintenance will be key in keeping the operations. EM will be working together with the regulators to show tangible progress that will be effective and efficient. By working together, they can find opportunities/technologies for streamlining and accelerating cleanup. Recent changes to the regulatory framework between DOE-EM Los Alamos Field Office and New Mexico Environmental Department have helped cleanup in Los Alamos. Every year EM and the agencies review progress and come to agreements on the next work priorities. At Savannah River Site, the Federal Facility Agreement among EM, South Carolina Department of Health and Environmental Control, and Environmental Protection Agency (EPA) has developed a small core team that work are shared by together in resolving issues that come up. The discussion moved on to how progress can be made by sharing lessons learned among the contractors. An example of how these learned lessons can be shared is that key representatives from projects across the EM sites participate in various forums to review/contribute to the work planned. Other opportunities can be by temporary assignments of DOE staff to gain experience and by monthly EM Headquarters report that provide the lessons learned across the EM sites. The panelists discussed how skyline changes are the best examples of tangible progress. Decontamination and Demolition (D and D) of structures are the easiest tangible progress that can be seen. Whereas tank waste cleanup is the hardest to see. Disposal of waste onsite versus offsite is another challenge, and timely discussions are necessary to get to the best value to the government.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗