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Incompressible potential flow calculations are presented that were corrected for compressibility in two-dimensional inlets at arbitrary operating conditions. Included are a statement of the problem to be solved, a description of each of the computer programs, and sufficient documentation, including a test case, to enable a user to run the program.
A transonic compressor stage designed for a reduced loading in the tip region of the rotor blades was tested with and without inlet radial distortion. The rotor was 50 cm in diameter and designed for an operating tip speed of 420 m/sec. Although the rotor blade loading in the tip region was reduced to provide additional operating range, analysis of the data indicates that the flow around the damper appears to be critical and limited the stable operating range of this stage. For all levels of tip and hub radial distortion, there was a large reduction in the rotor stall margin.
Stability audit plots were used to determine if peak distortion data taken from a subscale inlet model can be used to predict peak distortion levels for a full scale flight test vehicle.
The detailed design and overall performances of four inlet stages for an advanced core compressor are presented. These four stages represent two levels of design total pressure ratio (1.82 and 2.05), two levels of rotor aspect ratio (1.19 and 1.63), and two levels of stator aspect ratio (1.26 and 1.78). The individual stages were tested over the stable operating flow range at 70, 90, and 100 percent of design speeds. The performances of the low aspect ratio configurations were substantially better than those of the high aspect ratio configurations. The two low aspect ratio configurations achieved peak efficiencies of 0.876 and 0.872 and corresponding stage efficiencies of 0.845 and 0.840. The high aspect ratio configurations achieved peak ratio efficiencies of 0.851 and 0.849 and corresponding stage efficiencies of 0.821 and 0.831.
A large quantity of experimental data on inlet flow distortions in an axial flow fan were obtained. The purpose of the study was to determine the effects of design and operating variables and the type of distortion on the response of an axial flow turbomachinery rotor. Included are background information and overall trends observed in distortion attenuation and unsteady total pressure losses.
Three different densities of Keviar bulk absorber fan inlet treatment were tested on a YF 102 turbofan engine. This bulk absorber material may have potential for flight application. Farfield noise measurements were made and the attenuation properties of the three treatment densities were compared. In addition, the best bulk treatment was compared to the best single degree of freedom, SDOF (honeycomb and perforated cover sheet) treatment from another investigation. Although the density was varied over a large range, (3 to 1) the effect on attenuation was small. The highest density treatment, 11.8 lb/cubic ft., had a somewhat broader attenuation bandwidth. The comparison of the best bulk and SDOF treatments showed the bulk to have a much greater attenuation bandwidth. At the design frequency both types of treatment had almost equal performance.
A scale model of a V/STOL tilt nacelle fitted to a 0.508 m single stage fan was tested in the NASA Lewis 9x15 ft low speed wind tunnel to determine the effect of diffuser blowing on the inlet aerodynamics and aeromechanical performance. The test was conducted over a range of freestream speeds (up to 120 knots) and angles of attack (up to 120 deg). Diffuser blowing had a beneficial affect on all performance parameters. The angle of attack range for separation free flow substantially increased, and the fan face distortion significantly reduced with a corresponding increase in total pressure recovery. Discrete narrow band blade stress peaks which were common to the nonblowing (baseline) configuration were eradicated with diffuser blowing.
Sound radiation from hyperboloidal inlet ducts which include a circular cylinder with plane baffle as a limiting case was investigated. Results include the polar angle variation of the pressure level and the phase of the radiated field for various frequencies and various modes incident which were produced using an electronically operated mode synthesizer. Good agreement with a rigorous theoretical prediction was found.
A suppression prediction program based on the method of modal analysis for spinning mode propagation in a circular duct was used in the analytical design of optimized, multielement, Kevlar bulk-absorber treatment configurations for an inlet duct. The NASA-Langley ANRL anechoic chamber using the spinning mode synthesizer as a sound source was used to obtain in-duct spinning mode measurements, radial mode measurements, and far-field traverses, as well as aerodynamic measurements. The measured suppression values were compared to predicted values, using the in-duct, forward-traveling, radial-mode content as the source for the prediction. The performance of the treatment panels was evaluated from the predicted and measured data. Although experimental difficulties were encountered at the design condition, sufficient information was obtained to confirm the expectation that it is the panel impedance components which are critical to suppression at a single frequency, not the particular construction materials. The agreement obtained between measurement and prediction indicates that the analytical program can be used as an accurate, reliable, and useful design tool.
Three single transonic fan stages, each having a different meridional velocity ratio across its rotor, were tested with two magnitudes of tip radial distortion and with a 90 deg circumferential distortion imposed on the inlet flow. The rotor with the lowest meridional velocity ratio (less than 0.9 at the tip) demonstrated the least degradation of performance due to these distortions. Loss and deviation angle data (as needed for performance prediction with radial distortion) calculated along actual streamlines for radially distorted flow and correlated against diffusion factor, showed consistent agreement with data calculated along design streamlines for undistorted flow.
A procedure is presented for predicting the magnitude of the turbine inlet gas temperatures potentially achievable using first generation tungsten fiber reinforced superalloys (TFRS) turbine blades. Both uncoated blades and blades with thermal barrier coatings are considered. The thermal conductivities of two representative TFRS were measured over a range of temperatures. The results show that cooled TFRS blades may allow significantly higher gas temperatures than are possible with superalloy blades. For one design, the difference is about 150-200 K.
Three different densities of Kevlar bulk absorber fan inlet treatment were tested on a YF 102 turbofan engine. This bulk absorber material may have potential for flight application. Far-field noise measurements were made and the attenuation properties of the three treatment densities were compared. In addition the best bulk treatment was compared to the best single degree of freedom, SDOF (honeycomb and perforated cover sheet) treatment from another investigation. Although the density was varied over a large range, (3 to 1) the effect on attenuation was small. The highest density treatment, 11.8 lb/cu ft, had a somewhat broader attenuation bandwidth. The comparison of the best bulk and SDOF treatments showed the bulk to have a greater attenuation bandwidth. At the design frequency both types of treatment had almost equal performance.
A scale model of a V/STOL tilt nacelle fitted to a 0.508 m single stage fan was tested in the NASA Lewis low speed wind tunnel to determine the effect of diffuser blowing on the inlet aerodynamics and aeromechanical performance. The test was conducted over a range of freestream speeds (up to 120 knots) and angles-of attack (up to 120 deg). In general, diffuser blowing had a beneficial affect on all performance parameters. The angle-of-attack range for a separation-free flow substantially increased, and the fan face distortion reduced with a corresponding increase in total pressure recovery. Discrete narrow band blade stress peaks which were common to the nonblowing (baseline) configuration were eradicated with diffuser blowing.
An implicit, shock-capturing finite-difference code which is used to calculate two-dimensional inlet flow fields in a supersonic free stream is explained. The Euler equations are subjected to general nonorthogonal transformation and a body-fitted coordinate system is employed. The mathematical formulation of the problem is given along with the numerical algorithm. Initial and boundary conditions, numerical stability, program limitations, and accuracy is discussed. An overall program logic as well as instructions for program use and operation are also furnished.
An aircraft-inlet noise suppressor method based on mode cutoff ratio was qualitatively checked by testing a series of liners on a YF-102 turbofan engine. Far-field directivity of the blade passing frequency was used extensively to evaluate the results. The trends and observations of the test data lend much qualitative support to the design method. The best of the BPF liners attained a suppression at design frequency of 19 dB per unit length-diameter ratio. The best multiple-pure-tone linear attained a remarkable suppression of 65.6 bB per unit length-diameter ratio.
A new approach has been developed for the computation of the three-dimensional viscous supersonic flow with embedded subsonic regions adjacent to solid boundaries and is applied to a mixed-compression supersonic inlet typical of current designs. The approach uses a reduced form of the three-dimensional Navier-Stokes equations so that the resultant equations can be treated as an initial boundary value problem and thus be solved by non-iterative forward marching in space. The numerical procedure utilizes an efficient consistently-split linearized block implicit technique to solve the finite difference analogues to the set of governing partial differential equations.
Laser Doppler velocimetry was used to measure the laminar and turbulent flow in a 90 deg square bend of strong curvature. The boundary layers at the inlet to the bend were approximately 25 percent and 15 percent of the hydraulic diameter for the laminar and turbulent flows, respectively. The development of the pressure driven secondary motion is more rapid for laminar flow: the maximum cross stream component measured was 60 percent of the bulk velocity in contrast to 40 percent for turbulent flow. The streamwise isotachs show that, for laminar flow, large velocities are found progressively nearer to the outer radius of the bend and along the sidewalls. For turbulent flow, the isotachs move towards the inner radius until about 60 deg around the bend where strong secondary motion results in a similar redistribution. Turbulence level and shear stress measurements are also presented.
Choked flow rate and pressure profile data were taken and studied for a configuration consisting of four axially aligned, sequential Borda tubes of 1.9 length diameter ratio with separation distances of 0.8 and 30 tube diameters. For either case the flow rate data could be represented by a flow coefficient reduced temperature plot. At a separation distance of 30 tube diameters the pressure profiles dropped sharply at the entrance and recovered within each Borda tube; except at low temperatures, where fluid jetting through the last Borda tube occurred. At a separation distance of 0.8 tube jetting was prevalent, and application of a significant backpressure did not alter the jetting. These results agree with other data for tubes with Borda or sharp edge orifice inlets and with a water flow visualization study reported herein.