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At least 1,387 records · Page 77

The Effect of Friction on Penetration in Friction Stir Welding

"Friction stir butt welding," as it was originally termed by Wayne Thomas and Christopher Dawes, in the early 1990s, but now commonly called "friction stir welding," has made great progress as a new welding technique. Commercially, friction stir welding (FSW) is finding many applications. Marine Aluminum of Norway is using the process for welding 20-meter aluminum sheets for ferry construction. Japan is using the technique in development work on bullet trains. Sapa of Sweden utilizes FSW in the landing of refrigeration units for cargo ships. In the United States, Boeing is using the technique in the production of Delta rockets. Eclipse Aviation Corporation plans to use FSW to produce a business jet available in August, 2003. Marshall Space Flight Center has been investigating the use of FSW for assembly of the Shuttle's external fuel tank since the late 1990s and hopes to have the process in use by the summer of 2002. In FSW, a cylindrical pin tool of hardened steel, is rotated and plunged into the abutting edges of the parts to be joined. The tool is plunged into the weldment to within about .050 in of the bottom to assure full penetration. As the tool moves along the joint, the tool shoulder helps produce frictional heating, causing the material to plasticize. The metal of the two abutting plates flows from the front of the tool to the back where it cools and coalesces to form a weld in the solid phase.

Steve Rapp↗

Research on Supersonic Inlet Bleed

Phase I data results of the Fundamental Inlet Bleed Experiments project at NASA Glenn Research Center (GRC) are presented which include flow coefficient results for two single-hole boundary-layer bleed configurations. The bleed configurations tested are round holes at inclination angles of 90deg and 20deg both having length-to-diameter ratios of 2.0. Results were obtained at freestream Mach numbers of 1.33, 1.62, 1.98, 2.46, and 2.92 and unit Reynolds numbers of 0.984, 1.89, and 2.46 10(exp 7)/m. Approach boundary-layer data are presented for each flow condition and the flow coefficient results are compared to existing multi-hole data obtained under similar conditions. For the 90deg hole, the single and multi-hole distributions agree fairly well with the exception that under supercritical operation, the multi-hole data chokes at higher flow coefficient levels. This behavior is also observed for the 20deg hole but to a lesser extent. The 20deg hole also shows a markedly different characteristic at subcritical operation. Also presented are preliminary results of a Computational Fluid Dynamics (CFD) analysis of both configurations at the Mach 1.33 and a unit Reynolds number of 2.46 10(exp 7)/m. Comparison of the results shows the agreement to be very good.

Davis, David O.↗

Numerical Simulation of No-Vent Chill and Fill of a Large Liquid Hydrogen Tank

To enable the design of future in-space cryogenic propellant transfer vehicles, high accuracy models of the cryogenic propellant transfer process are desired. For in-space refueling applications, accurate simulations are desired of the propellant tank chilldown and no-vent fill (NVF) process in order to estimate the amount of propellant required, to determine the maximum sustainable flow rate to fill the tank, and to establish a timeline for the filling process. NVF is a complex process that involves numerous two-phase heat and mass transfer phenomena, such as boiling at the wall and evaporation and condensation at the liquid/vapor interface. In recent years, progress has been made in developing a numerical modeling technique using the Generalized Fluid System Simulation Program (GFSSP) that has been validated against several small-scale liquid nitrogen NVF tests. This paper presents GFSSP numerical model validation against three liquid hydrogen NVF tests on a large-scale propellant tank. Comparing the GFSSP model to the data for pressure, fill level, and wall temperature, the mean absolute percentage error is below 20% across the range of simulated conditions, indicating very good predictive agreement for this large-scale hydrogen NVF test series.

Alok Majumdar↗

Numerical Simulation of No-Vent Chill and Fill of a Large Liquid Hydrogen Tank

To enable the design of future in-space cryogenic propellant transfer vehicles, high accuracy models of the cryogenic propellant transfer process are desired. For in-space refueling applications, accurate simulations are desired of the propellant tank chilldown and no-vent fill (NVF) process in order to estimate the amount of propellant required, to determine the maximum sustainable flow rate to fill the tank, and to establish a timeline for the filling process. NVF is a complex process that involves numerous two-phase heat and mass transfer phenomena, such as boiling at the wall and evaporation and condensation at the liquid/vapor interface. In recent years, progress has been made in developing a numerical modeling technique using the Generalized Fluid System Simulation Program (GFSSP) that has been validated against several small-scale liquid nitrogen NVF tests. This paper presents GFSSP numerical model validation against three liquid hydrogen NVF tests on a large-scale propellant tank. Comparing the GFSSP model to the data for pressure, fill level, and wall temperature, the mean absolute percentage error is below 20% across the range of simulated conditions, indicating very good predictive agreement for this large-scale hydrogen NVF test series.

Alok Majumdar↗

Direct calculations of waves in fluid flows using high-order compact difference scheme

The solution of the unsteady Euler equations by a sixth-order compact difference scheme combined with a fourth-order Runge-Kutta method is investigated. Closed-form expression for the amplification factors and their corresponding dispersion correlations are obtained by Fourier analysis of the fully discretized, two-dimensional Euler equations. The numerical dissipation, dispersion, and anisotropic effects are assessed. It is found that the Courant-Friedrichs-Lewy (CFL) limit for stable calculations is about 0.8. For a CFL number equal to 0.6, the smallest wavelength which is resolved without numerical damping is about six - eight grid nodes. For phase speeds corresponding to acoustic waves, the corresponding time period is resolved by about 200 - 300 time steps. Three numerical examples of waves in compressible flow are included: (1) sound propagation in a duct with linear shear, (2) linear wave growth in a compressible free shear layer, and (3) vortex pairing in a compressible free shear layer perturbed at two frequencies.

Yu, Sheng-Tao↗

Effects of Gravity and Shear on the Dynamics and Stability of Particulate and Multiphase Flows

The main objectives of this project are to understand the differing particulate and multiphase flow behaviors that will occur in space and in Earth's gravity. More specifically, the project is concerned with understanding the effect of shear and gravity on two relatively ideal suspensions with significant inertial effects. The first is a gas-solid suspension at small Reynolds numbers and finite Stokes numbers. In this type of suspensions the inertia of the particle phase is significant while the hydrodynamic interactions are dominated by viscous forces in the suspending fluid. The other is a bubble suspension at small Weber and large Reynolds numbers. The hydrodynamic interactions in such suspensions are dominated by the inertial effects in the suspending fluid, but these inertial interactions can be described using potential flow theory. Our main objective is to examine the effects of shear and gravity on the average properties and stability of these two suspensions.

Sangani, Ashor S.↗

Generalized symmetry constraints on deformed 4D SCFTs

We explore the consequence of generalized symmetries in four-dimensional N = 1 superconformal field theories. First, we classify all possible supersymmetric gauge theories with a simple gauge group that have a nontrivial one-form symmetry and flows to a superconformal field theory. Upon identifying unbroken discrete zero-form symmetries from the Adler-Bell-Jackiw (ABJ) anomaly, we find that many of these theories have mixed zero-form or one-form ’t Hooft anomalies. Then we classify the relevant deformations of these SCFTs that preserve the anomaly. From this mixed anomaly together with the anomalies of the discrete zero-form symmetries, we find obstructions for the relevant deformations of these SCFTs to flow to a trivially gapped phase. We also study non-Lagrangian SCFTs formed by gauging copies of Argyres-Douglas theories and constrain their deformations. In particular, we explore a new duality between the diagonal gauging of two D 3 ( S U ( N ) ) theories and S U ( N ) gauge theory with two adjoints. We also repeat our analysis for a host of nonsupersymmetric gauge theories having nontrivial one-form symmetry including examples that appear to flow to Bank-Zaks type CFTs. Published by the American Physical Society 2025

Kang, Monica Jinwoo (ORCID:0000000204542064)↗

Effects of crucible wetting during solidification of immiscible Pb-Zn

Many industrial uses for liquid phase miscibility gap alloys are proposed. However, the commercial production of these alloys into useful ingots with a reasonable amount of homogeneity is arduous because of their immiscibility in the liquid state. In the low-g environment of space gravitational settling forces are abated, thus solidification of an immiscible alloys with a uniform distribution of phases becomes feasible. Elimination of gravitational settling and coalescence processes in low-g also makes possible the study of other separation and coarsening mechanisms. Even with gravitational separation forces reduced, many low-g experiments have resulted in severely segregated structures. The segregation in many cases was due to preferential wetting of the crucible by one of the immiscible liquids. The objective was to analyze the wetting behavior of Pb-Zn alloys on various crucible materials in an effort to identify a crucible in which the fluid flow induced by preferential wetting is minimized. It is proposed that by choosing the crucible for a particular alloy so that the difference in surface energy between the solid and two liqud phases is minimized, the effects of preferential wetting can be diminished and possibly avoided. Qualitative experiments were conducted and have shown the competitive wetting behavior of the immiscible Pb-Zn system and 13 different crucible materials.

Degroh, Henry C., III↗

Effects of crucible wetting during solidification of immiscible Pb-Zn alloys

Many industrial uses for liquid phase miscibility gap alloys are proposed. However, the commercial production of these alloys into useful ingots with a reasonable amount of homogeneity is arduous because of their immiscibility in the liquid state. In the low-g environment of space gravitational settling forces are abated, thus solidification of an immiscible alloy with a uniform distribution of phases becomes feasible. Elimination of gravitational settling and coalescence processes in low-g also makes possible the study of other separation and coarsening mechanisms. Even with gravitational separation forces reduced, many low-g experiments have resulted in severely segregated structures. The segregation in many cases was due to preferential wetting of the crucible by one of the immiscible liquids. The objective was to analyze the wetting behavior of Pb-Zn alloys on various crucible materials in an effort to identify a crucible in which the fluid flow induced by preferential wetting is minimized. It is proposed that by choosing the crucible for a particular alloy so that the difference in surface energy between the solid and two liquid phases is minimized, the effects of preferential wetting can be diminished and possibly avoided. Qualitative experiments were conducted and have shown the competitive wetting behavior of the immiscible Pb-Zn system and 13 different crucible materials.

De Groh, H. C., III↗

Non-linear unsteady wing theory, part 1. Quasi two-dimensional behavior: Airfoils and slender wings

The initial phases of a study of the large-amplitude unsteady aerodynamics of wings in severe maneuver are reported. The research centers on vortex flows, their initiation at wing surfaces, their subsequent convection, and interaction dynamically with wings and control surfaces. The focus is on 2D and quasi-2D aspects of the problem and features the development of an exact nonlinear unsteady airfoil theory as well as an approach to the crossflow problem for slender wing applications including leading-edge separation. The effective use of interactive on-line computing in quantifying and visualizing the nonsteady effects of severe maneuver is demonstrated. Interactive computational work is now possible, in which a maneuver can be initiated and its effects observed and analyzed immediately.

Mccune, J. E.↗

On the Use of NLDAS2 Weather Data for Hydrologic Modeling in the Upper Mississippi River Basin

Weather data are the key forces that drive hydrological processes so that their accuracy in watershed modeling is fundamentally important. For large-scale watershed modeling, weather data are either generated by using interpolation methods or derived from assimilated datasets. In the present study, we compared model performances of the Soil and Water Assessment Tool (SWAT), as driven by interpolation weather data, and NASA North American Land Data Assimilation System Phase Two (NLDAS2) weather dataset in the Upper Mississippi River Basin (UMRB). The SWAT model fed with different weather datasets were used to simulate monthly stream flow at 11 United States Geological Survey (USGS) monitoring stations in the UMRB. Model performances were evaluated based on three metrics: coefficient of determination (R 2 ), Nash–Sutcliffe coefficient (NS), and percent bias (P bias ). The results show that, after calibration, the SWAT model compared well at all monitoring stations for monthly stream flow using different weather datasets indicating that the SWAT model can adequately produce long-term water yield in UMRB. The results also show that using NLDAS2 weather dataset can improve SWAT prediction of monthly stream flow with less prediction uncertainty in the UMRB. We concluded that NLDAS2 dataset could be used by the SWAT model for large-scale watersheds like UMRB as a surrogate of the interpolation weather data. Further analyses results show that NLDAS2 daily solar radiation data was about 2.5 MJ m -2 higher than the interpolation data. As such, the SWAT model driven by NLDAS2 dataset tended to underestimate stream flow in the UMRB due to the overestimation in evapotranspiration in uncalibrated conditions. Thus, the implication of overestimated solar radiation by NLDAS2 dataset should be considered before using NLDAS2 dataset to drive the hydrological model.

54 ENVIRONMENTAL SCIENCES↗

Small particle transport across turbulent nonisothermal boundary layers

The interaction between turbulent diffusion, Brownian diffusion, and particle thermophoresis in the limit of vanishing particle inertial effects is quantitatively modeled for applications in gas turbines. The model is initiated with consideration of the particle phase mass conservation equation for a two-dimensional boundary layer, including the thermophoretic flux term directed toward the cold wall. A formalism of a turbulent flow near a flat plate in a heat transfer problem is adopted, and variable property effects are neglected. Attention is given to the limit of very large Schmidt numbers and the particle concentration depletion outside of the Brownian sublayer. It is concluded that, in the parameter range of interest, thermophoresis augments the high Schmidt number mass-transfer coefficient by a factor equal to the product of the outer sink and the thermophoretic suction.

Rosner, D. E.↗

Numerical analysis of confined recirculating gas-solid turbulent flows

Particle dispersion in confined recirculating turbulent flows has been investigated numerically. The present computational scheme utilizes Eulerian forms of the governing equations and allows two-way coupling between gas and solid phases. A recently developed two-phase closure model based on the multiple-scale turbulence model was used for the estimation of turbulent viscosities and diffusivities. For the particle size and loading considered in this study, the effect of particulate phase on the conveying gas is small, the nonequilibrium between the two phases is significant. Effects of recirculation, expanded chamber size and secondary annular jet momentum on the particle mixing rate are also investigated. In general, the present numerical results are in reasonably good agreement with the available experimental data.

Chen, C. P.↗

Fast algorithm for calculating chemical kinetics in turbulent reacting flow

This paper addresses the need for a fast batch chemistry solver to perform the kinetics part of a split operator formulation of turbulent reacting flows, with special attention focused on the solution of the ordinary differential equations governing a homogeneous gas-phase chemical reaction. For this purpose, a two-part predictor-corrector algorithm which incorporates an exponentially fitted trapezoidal method was developed. The algorithm performs filtering of ill-posed initial conditions, automatic step-size selection, and automatic selection of Jacobi-Newton or Newton-Raphson iteration for convergence to achieve maximum computational efficiency while observing a prescribed error tolerance. The new algorithm, termed CREK1D (combustion reaction kinetics, one-dimensional), compared favorably with the code LSODE when tested on two representative problems drawn from combustion kinetics, and is faster than LSODE.

Radhakrishnan, K.↗

Unsteady aerodynamics and flutter of propfans using a three-dimensional Full-Potential Solver

A full-potential solver coupled with a linear structural dynamics model is used to calculate the unsteady aerodynamics and aeroelasticity of propfans. The solver allows calculations for arbitrary interblade phase angles. Results are presented for two propfan configurations. Good agreement is seen between the full-potential results and results from linear theory since the flow is subsonic and the thickness of the propfan blades is small. Some difficulty is encountered due to wave reflections from outer computational boundaries; however, this does not affect the results in the range of frequencies of aeroelastic interest.

Bakhle, Milind A.↗

Vortex flap flight test operations, a safe approach

A flight test experiment was conducted at the Langley Research Center to evaluate a wing leading-edge vortex flap concept designed for use on an aircraft with highly swept wings. The flap concept was designed as a modification to the wing leading edge of an F-106B airplane. The flight testing required operations at conditions that would exceed the structural load envelope of the basic airplane in order to acquire desired research data for the modified configuration. Accordingly, the operational envelope of the modified aircraft was incrementally expanded and real-time monitoring of airframe strains at critical wing locations was mandated to insure safety of flight. The flight tests were conducted in two phases: Phase I to establish baseline data with the unmodified wing, and Phase II to determine the effects of the vortex flap on performance, handling qualities, and flow field characteristics. This paper focuses on a description of the approach and procedures used to provide the strain-gage monitoring to insure structural integrity. Highlights of the wing modification and the overall operation are also included. Within a -year period, 110 research flights were successfully completed, providing researchers with sufficient data to assess the potential benefits ascribed to the vortex flap concept without encountering severe structural problems or mishaps.

Dicarlo, Daniel J.↗

Filtered Mass Density Function for Design Simulation of High Speed Airbreathing Propulsion Systems

The objective of this research is to develop and implement a new methodology for large eddy simulation of (LES) of high-speed reacting turbulent flows. We have just completed 2 1/2 years of Phase I of this research. The work within the past six months was concentrated on the following two subjects: (1) Development of the joint velocity-scalar filtered density function (VSFDF) scheme for LES. (2) Implementation of our previously developed scalar filtered density function (SFDF) for flame simulations.

Drozda, T. G.↗

A Step Towards CO2-Neutral Aviation

An approximation method for evaluation of the caloric equations used in combustion chemistry simulations is described. The method is applied to generate the equations of specific heat, static enthalpy, and Gibb's free energy for fuel mixtures of interest to gas turbine engine manufacturers. Liquid-phase fuel properties are also derived. The fuels investigated include JP-8, synthetic fuel, and two blends of JP-8 and synthetic fuel. The complete set of fuel property equations for both phases are implemented into a computational fluid dynamics (CFD) flow solver database, and multiphase, reacting flow simulations of a well-tested liquid-fueled combustor are performed. The simulations are a first step in understanding combustion system performance and operational issues when using alternate fuels, at practical engine operating conditions.

Brankovic, Andreja↗