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At least 1,405 records · Page 78

Thermomechanical design criteria for ceramic-coated surfaces

Some early history of ceramic applications is presented. Finite element modeling of components to determine service and fabrication loads found inelastic behavior and residual stresses to be significant to component life. Inelastic behavior mitigates peak strains but enhances residual strains. Results of furnace, Mach 0.3 burner, and engine tests are discussed and categorized into design criteria (loading, geometry, fabrication, materials, analysis, and testing). These design rules and finite element analyses are brought to bear on two test cases: turboshaft engine seals, and rocket thrust chambers.

Mullen, R. L.↗

Verification of static rotor-load measurement capabilities of the RSRA helicopter active-isolator system

The Rotor Systems Research Aircraft helicopter technology demonstration test bed incorporates an active isolator system which reduces the rotor vibrations that are transmitted to the airframe and allows the simultaneous measurement of all six forces and moments generated by the rotor. The first full system calibration was performed in 1983 to verify the system's static load measurement capabilities; the analysis of the data encompassed multiple linear regressions to determine calibration matrices for different data sets, and a hysteresis removal algorithm for the estimation of in-flight measurement errors. The results obtained indicate that the active isolator system meets most performance predictions.

Acree, C. W., Jr.↗

Reinforcement of composite laminate free edges with U-shaped caps

Generalized plane strain finite element analysis is used to predict reduction of interlaminar normal stresses when a U-shaped cap is bonded to the edge of a laminate. Three-dimensional composite material failure criteria are used in a progressive laminate failure analysis to predict failure loads of laminates with different edge cap designs. In an experimental program, symmetric 11-layer graphite-epoxy laminates with a one-layer cap of Kevlar-epoxy cloth are shown to be 130 to 140 percent stronger than uncapped laminates under static tensile and tension-tension fatigue loading. In addition, the coefficient of variation of the static tensile failure load decreases from 24 to 8 percent when edge caps are added. The predicted failure load calculated with the finite element results is 10 percent lower than the actual failure load. For both capped and uncapped laminates, actual failure loads are much lower than those predicted using classical lamination theory stresses and a two-dimensional failure criterion. Possible applications of the free edge reinforcement concept are described, and future research is suggested.

Howard, W. E.↗

Failure analysis of a graphite/epoxy laminate subjected to bolt-bearing loads

Quasi-isotropic graphite-epoxy laminates (T300/5208) were tested under bolt bearing loads to study failure modes, strengths, and failure energy. Specimens had a range of configurations to produce failures by the three nominal failure modes: tension, shearout, and bearing. Radiographs were made after damage onset and after ultimate load to examine the failure modes. Also, the laminate stresses near the bolt hole calculated for each test specimen configuration, and then used with a failure criterion to analyze the test data. Failures involving extensive bearing damage were found to dissipate significantly more energy than tension dominated failures. The specimen configuration influenced the failure modes and therefore also influenced the failure energy. In the width-to-diameter ratio range of 4 to 5, which is typical of structural joints, a transition from the tension mode to the bearing mode was shown to cause a large increase in failure energy. The failure modes associated with ultimate strength were usually different from those associated with the damage onset. Typical damage sequences involved bearing damage onset at the hole boundary followed by tension damage progressing from the hole boundary.

Crews, J. H., Jr.↗

Specimen and Holder for Sliding-Mode Fatigue Tests

Single-ended notch design facilitates accurate measurements of crack progression. Novel test specimen and novel loading fixture and fracture testing of materials under Mode II, or sliding-mode, loading. Testing required for analysis of failures in structural materials, bearings, and the like.

Buzzard, R. J.↗

Probabilistic structural analysis methods for space propulsion system components

The development of a three-dimensional inelastic analysis methodology for the Space Shuttle main engine (SSME) structural components is described. The methodology is composed of: (1) composite load spectra, (2) probabilistic structural analysis methods, (3) the probabilistic finite element theory, and (4) probabilistic structural analysis. The methodology has led to significant technical progress in several important aspects of probabilistic structural analysis. The program and accomplishments to date are summarized.

Chamis, C. C.↗

Users of middle atmosphere models remarks

The procedure followed for shuttle operations is to calculate descent trajectories for each potential shuttle landing site using the Global Reference Atmosphere Model (GRAM) to interactively compute density along the flight path 100 times to bound the statistics. The purpose is to analyze the flight dynamics, along with calculations of heat loads during reentry. The analysis program makes use of the modified version of the Jacchia-70 atmosphere, which includes He bulges over the poles and seasonal latitude variations at lower altitudes. For the troposphere, the 4-D Model is used up to 20 km, Groves from 30 km up to 90 km. It is extrapolated over the globe and faired into the Jacchia atmosphere between 90 and 115 km. Since data on the Southern Hemisphere was lacking, what was done was that the data was flipped over and lagged 6 months. Sometimes when winds are calculated from pressure data in the model there appear to be discontinuities. Modelers indicated that the GRAM was not designed to produce winds, but good wind data is needed for the landing phase of shuttle operations. Use of atmospheric models during reentry is one application where it is obvious that a single integrated atmosphere model is required.

Gamble, Joe↗

Non-isothermal elastoviscoplastic snap-through and creep buckling of shallow arches

The problem of buckling of shallow arches under transient thermomechanical loads is investigated. The analysis is based on nonlinear geometric and constitutive relations, and is expressed in a rate form. The material constitutive equations are capable of reproducing all non-isothermal, elasto-viscoplastic characteristics. The solution scheme is capable of predicting response which includes pre and postbuckling with creep and plastic effects. The solution procedure is demonstrated through several examples which include both creep and snap-through behavior.

Simitses, G. J.↗

Structural tailoring of high-speed turbine blades (SSME/STAEBL)

Space shuttle main engine (SSME) blades are subject to severe thermal, pressure, and forced vibration environments. Structural optimization provides an automated alternative to time consuming iterations. Any number of analyses, design variables, and constraints can be incorporated in a structural optimization computer code. This idea was applied to develop the code SSME/STAEBL, which is a stand alone code suitable for automated design of SSME turbopump blades. Additions and modifications of STAEBL included in SSME/STAEBL include the following: (1) thermal stress analysis, (2) gas dynamic (pressure) loads, (3) temperature-dependent material and thermal properties, (4) forced vibrations, (5) tip displacement constraints, (6) single crystal material analysis, (7) blade cross-section stacking offsets, and (8) direct time integration algorithm for transient dynamic response.

Rubinstein, Robert↗

Probabilistic structural analysis methods for space propulsion system components

The development of a three-dimensional inelastic analysis methodology for the Space Shuttle main engine (SSME) structural components is described. The methodology is composed of: (1) composite load spectra, (2) probabilistic structural analysis methods, (3) the probabilistic finite element theory, and (4) probabilistic structural analysis. The methodology has led to significant technical progress in several important aspects of probabilistic structural analysis. The program and accomplishments to date are summarized.

Chamis, Christos C.↗

Strain energy release rate analysis of delamination in a tapered laminate subjected to tension load

A tapered composite laminate subjected to tension load was analyzed using the finite-element method. The glass/epoxy laminate has a (+ or - 45)sub 3 group of plies dropped in three distinct steps, each 20 ply-thicknesses apart, thus forming a taper angle of 5.71 degrees. Steep gradients of interlaminar normal and shear stress on a potential delamination interface suggest the existence of stress singularities at the points of material and geometric discontinuities created by the internal plydrops. The delamination was assumed to initiate at the thin end of the taper on a -45/+45 interface and the delamination growth was simulated in both directions, i.e., along the taper and into the thin region. The strain-energy-release rate for a delamination growing into the thin laminate consisted predominantly of mode I (opening) component. For a delamination growing along the tapered region, the strain-energy-release rate was initially all mode I, but the proportion of mode I decreased with increase in delamination size until eventually total G was all mode II. The total G for both delamination tips increased with increase in delamination size, indicating that a delamination initiating at the end of the taper will grow unstably along the taper and into the thin laminate simultaneously.

Salpekar, S. A.↗

Conservative buffering of approximate nonlinear constraints

In engineering design practice behavior is usually predicted based on some known nominal design. However, when the design is fabricated it will differ from the nominal design because of manufacturing tolerances. In order to generate nominal designs that will still satisfy behavior constraints in the presence of manufacturing tolerances, engineers resort to the use of safety factors, over and above those introduced to account for other uncertainties (e.g., in load conditions, material properties, analysis modeling). The accurate selection of the values of these manufacturing tolerances safety factors is dependent on the capability of the engineer to determine the sensitivity of the critical constraints to changes in the design variables. This process usually leads to overly conservative designs. The task of choosing safety factors is much more difficult in structural synthesis because: (1) it is not known which constraints will be active at the final design, (2) as the design changes during the synthesis process the sensitivities of the constraints with respect to the design variables also change, and (3) the imposition of the safety factors themselves may change the set of critical constraints. These difficulties can be overcome with the approximation concepts approach to structural synthesis by buffering the approximate constraints with quantities that are related to the design variable tolerances and the accurate sensitivities of the constraints with respect to the design variable. Designs generated by this approach tend to be feasible but not overly conservative.

Thomas, H. L.↗

MacPASCO - A Macintosh-based, interactive graphic preprocessor for structural analysis and sizing

MacPASCO, an interactive, graphic preprocessor for panel design is described. MacPASCO creates input for PASCO, an existing computer code for structural analysis and optimization of longitudinal stiffened composite panels. By using a graphical user interface, MacPASCO simplifies the specification of panel geometry and reduces user input errors, thus making the modeling and analysis of panel designs more efficient. The user draws the initial structural geometry on the computer screen, then uses a combination of graphic and text inputs to: refine the structural geometry, specify information required for analysis such as panel load conditions, and define design variables and constraints for minimum-mass optimization. Composite panel design is an ideal application because the graphical user interface can: serve as a visual aid, eliminate the tedious aspects of text-based input, and eliminate many sources of input errors.

Lucas, S. H.↗

Transmission line design for the lunar environment

How the mass, operating temperature, and efficiency of a transmission line operating on the moon are affected by its operating parameters, the lunar environment, and the choice of materials is examined. The key transmission line parameters which have an effect on mass, operating temperature, and efficiency are voltage, power loss, and waveform. The choice of waveform for transmission will be influenced by the waveform of the source and load, and therefore an analysis of both DC and AC transmission is necessary for a complete understanding of lunar power transmission. The data presented are for the DC case only; however, the discussion of the environmental effects and of material selection is pertinent to both AC and DC transmission. The operating voltage is shown to be a key parameter in transmission line design. The role efficiency plays in transmission line design is also examined. The analyses include above- and below-the-surface operation for both a vacuum-insulated, two-wire, transmission line, and a solid-dielectric-insulated, coaxial, transmission line.

Gaustad, Krista L.↗

User's manual for MacPASCO

A user's manual is presented for MacPASCO, which is an interactive, graphic, preprocessor for panel design. MacPASCO creates input for PASCO, an existing computer code for structural analysis and sizing of longitudinally stiffened composite panels. MacPASCO provides a graphical user interface which simplifies the specification of panel geometry and reduces user input errors. The user draws the initial structural geometry and reduces user input errors. The user draws the initial structural geometry on the computer screen, then uses a combination of graphic and text inputs to: refine the structural geometry; specify information required for analysis such as panel load and boundary conditions; and define design variables and constraints for minimum mass optimization. Only the use of MacPASCO is described, since the use of PASCO has been documented elsewhere.

Lucas, S. H.↗

Elastoviscoplastic snap-through behavior of shallow arches subjected to thermomechanical loads

The problem of snap-through buckling of clamped shallow arches under thermomechanical loads is investigated. The analysis is based on nonlinear kinematic relations and nonlinear rate-dependent unified constitutive equations. A finite element approach is employed to predict the, in general, inelastic buckling behavior. The construction material is alloy B1900 + Hf, which is commonly utilized in high-temperature environments. The effect of several parameters is assessed. These parameters include the rise parameter and temperature. Comparison between elastic and elastoviscoplastic responses is also presented.

Simitses, George J.↗

Design of a support and foundation for a large lunar optical telescope

Design analysis and considerations are presented for the support structure and the foundation of the 16-m large lunar telescope (LTT). The proposed graphite/magnesium composite hexapod structure will support the 16-m mirror through a gimbal and trunnion assembly, with each hexapod leg consisting of seven 51-mm diameter 2-mm thick tubes bundled together. The foundation consists of three 152-cm diameter spud-can type footings. Results of the finite element analysis of the load-displacement characteristics of the support structure and the foundation are reported.

Chua, Koon M.↗