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All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Diffusion behaviors between metallic fuel alloys with Pd addition and Fe

Fission product lanthanides (Lns) in metallic fuel is the primary cause of fuel-cladding chemical interaction (FCCI). Palladium (Pd) is being explored as a potential additive to reduce or mitigate FCCI by forming stable Pd-Ln compounds. The current study is an investigation of diffusion behaviors between UZrPd, UZrPdLn, UPuZrPd, and UPuZrPdLn alloys (Ln = 53Nd-25Ce-16Pr-6La wt. %) and iron (Fe). Diffusion couple tests were performed followed by microstructural analysis using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It is found that the diffusion of Fe into the fuel is reduced by PdZr2 precipitates randomly dispersed throughout the fuel matrix. Ln-Pd compounds form in UZrPdLn alloys, and (Ln,Pu)Pd forms in the UPuZrPdLn alloy. In both diffusion couples with Ln, small amounts of Lns are diffusing into the Fe. This could be due to small amounts of dissolved Lns in the precipitates, or could be due to the Ln-Pd compounds decomposing. In either case, diffusion caused by Lns is greatly reduced.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Partially-Reflected Water-Moderated Square-Pitched U(6.90)O 2 Fuel Rod Lattices with 0.52 Fuel to Water Volume Ratio (0.855 CM Pitch)

The US Department of Energy (DOE) Nuclear Energy Research Initiative funded the design and construction of the Seven Percent Critical Experiment (7uPCX) at Sandia National Laboratories. The start-up of the experiment facility and the execution of the experiments described here were funded by the DOE Nuclear Criticality Safety Program. The 7uPCX is designed to investigate critical systems with fuel for light water reactors in the enrichment range above 5 % 235 U. The 7uPCX assembly is a water-moderated and -reflected array of aluminum-clad square-pitched U(6.90 %)0 2 fuel rods. Other critical experiments performed in the 7uPCX assembly are documented in LEU-COMP-THERM-078, LEU-COMP-THERM-080, LEU-COMP-THERM-096, and LEU-COMP-THERM-097.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2013

An advanced hybrid reprocessing system based on UF{sub 6} volatilization and chromatographic separation

To recover U, Pu, MA (Np, Am, Cm) and some specific fission products FPs (Cs, Sr, Tc, etc.) from various spent nuclear fuels (LWR/FBR: Oxide, Metal Fuels), we are studying an advanced hybrid reprocessing system based on UF6 volatilization (Pyro) and chromatographic separation (Aqueous). Spent fuels are de-cladded by means of thermal and mechanical methods and then applied to the fluorination/volatilization process, which selectively recovers the most amount of U. Then, the remained fuel components are converted to oxides and dissolved by HNO{sub 3} solution. Compared to U, since Pu, MA and FPs are significantly less abundant in spent fuels, the scale of the aqueous separation process could become reasonably small and result in less waste. For the chromatographic separation processes, we have prepared different types of porous silica-based organic/inorganic adsorbents with fast diffusion kinetics, improved chemical stability and low pressure drop in a packed column. So they are advantageously applicable to efficient separation of the actinides and FP elements from the fuel dissolved solution. In this work, adsorption and separation behavior of representative actinides and FP elements was studied. Small scale separation tests using simulated and genuine fuel dissolved solutions were carried out to verify the feasibility of the proposed process. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Calibration and validation of NRC fuel performance models

FRAPCON and FRAPTRAN are the steady-state and transient fuel performance codes, respectively, that are used by the U.S. Nuclear Regulatory Commission (NRC) in performing confirmatory calculations of licensee fuel performance codes and safety analysis methods during the review and approval of these codes and methods for light-water reactors. The NRC also uses these codes to perform calculations to direct regulatory research and to assist in the development of new regulations and regulatory guides. FRAPCON and FRAPTRAN are well-validated fuel performance codes that are kept in a constant state of maintenance. FRAPCON and FRAPTRAN have an extensive database of separate effects data used to validate individual material property and fuel performance models and an integral effects database used to assess the overall code prediction within the full range of fuel operations. The key code predictions that are of regulatory interest as they relate to various specified acceptable design limits are: fuel and cladding temperature, rod internal pressure, cladding hoop strain, cladding corrosion and hydriding, and fission gas release. To assess the ability of the code to accurately predict these values, the integral assessment database consists of measurements of fuel centerline temperature, fission gas release, void volume, cladding corrosion, and cladding hoop strain. This paper will discuss the activities that are performed to ensure that FRAPCON and FRAPTRAN represent the state of the industry and will describe the separate effect and integral effect databases that are used to validate the models and are continually being expanded to ensure validation over the full range of fuel operations.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Experimental Investigation of FCCI Using Diffusion Couple Test Between UZr Fuel with Sb Additive and Cladding

Alloying additions are introduced into U-Zr fuel in order to bind lanthanides (e.g., cerium) and prevent their migration to the fuel-cladding interface. Antimony (Sb) is being investigated as a candidate additive. The present study focuses on the diffusion couple behavior of U-10Zr (wt%) alloy with Sb against cladding (iron or HT9) at 640°C. The diffusion cross sections were analyzed using a scanning electron microscope and X-ray diffraction. Zr-rind was found at the interface of the fuel alloy, Sb was found to be bound in Sb-Zr precipitates or Sb-Ce precipitates, and no reaction was found between Sb precipitates and the cladding materials.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Consequence Analysis of Residual Water in a Storage Canister (Preliminary Report)

The objective of this work is to examine the consequences of a residual water on change in condition of cladding and SNF during dry storage. Small amounts of residual water may remain in SNF dry storage canisters after the fuel assemblies are transferred to the canister in the spent fuel pool (SFP), the canister is removed from the SFP and drained or pumped, vacuum dried in several pressure reducing steps, and backfilled with helium. This residual water from incomplete drying could degrade fuel rod cladding, oxidize exposed fuel pellets, and cause cladding failure resulting in SNF fines’ release in canister cavity. If residual water content is high enough, it could corrode internal components inside the canister, e.g., fuel basket, and neutron absorber plates, but CNWRA work indicated that corrosion of the internal component is expected to be negligible even with 55 moles of residual water. Considering this, focus of this work to determine partitioning of residual water towards fuel and cladding oxidation. Residual water will decompose by radiolysis and create reactive oxygen species, which, at sufficient high temperatures will oxidize cladding, and UO 2 exposed by clad breaches. If a significant fraction of UO 2 in a fuel rod is oxidized to U 3 O 8 , swelling of the fuel pellets will rupture the cladding and release fuel particles, contaminating the inside of the canister and complicating retrieval of fuel assemblies, transport and ultimate disposal. The report describes an evaluation of the potential cladding and exposed SNF pellets due to residual water. An integrated quantitative approach was used to estimate the effects. The approach consisted of (i) the evolution of environmental conditions, i.e., temperature and radiation field, in the cask, (ii) the physicochemical processes that affect degradation of the materials within the cask, and (iii) the potential damage states that may result from these conditions and processes. The assessment considers the following set of cask environmental conditions: (i) the quantity of residual water after drying, (ii) internal temperature fields and their intensity decrease over time, and (iii) the strength of the internal radiation field. The quantity of residual water will affect the mass of cladding, SNF, and other components that are degraded by oxidation. Temperature controls the rate of the oxidation reactions, the phase composition of water, and, to a lesser extent, the rate at which water vapor is radiolyzed. The strength of the radiation field controls the radiolysis rate of residual water. These processes, i.e., time evolution of temperature fields and their effects on radiolysis of residual water, fuel and cladding oxidations, were modeled using the integrated approach.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Diffusion behaviors between Fe and Pd-containing metallic fuel

Historical interest in metallic fuel, including U-Zr and U-Pu-Zr, is due to the high thermal conductivity, high burnup capability, high fissile atom density, and good compatibility with the coolant in sodium-cooled fast reactor conditions. The notable fuel application issue is the fuel-cladding chemical interaction (FCCI). The major cause of FCCI is the lanthanide fission products that migrate to the fuel periphery and deposit on the fuel cladding. Chemical interactions between the lanthanides and cladding will result in a cladding breach. Thus additives were sought that would immobilize the lanthanides by forming stable additive-lanthanide compounds. Palladium (Pd) is being explored as a potential additive. The microstructure of metallic fuels, including U-Zr and U-Pu-Zr, with Pd addition have been characterized. The post-irradiation examination on the U-13Zr-4Pd wt% alloy has found a pronounced effect of Pd on the fuel-cladding interface. The current study performed preliminary tests of diffusion couple and microstructure analysis, in order to investigate the chemical interactions between cladding and fuel with Pd addition.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

AFC Metallic Fuel Research and Development 5-Year Plan

The mission of the U.S. Department of Energy (DOE) Advanced Fuel Campaign (AFC) program is conducting R&D on nuclear fuel technology that enables near- and long-term implementation of the reactor systems necessary to meet national nuclear energy objectives. Its primary goals align with goals of the DOE Office of Nuclear Energy in sustaining the current LWR fleet through Accident Tolerant Fuels program and Enabling Advanced Reactors. The latter goal is to be achieved through the following subgoals in order of logistical priority: • Establish the qualification basis for reference metallic fuel designs for sodium-cooled fast reactors. • Develop next generation metallic fuel fabrication and design for improved fissile utilization and management. • Develop accelerated fuel development and qualification methodologies. • Identify next generation fuel technologies. The purpose of this document is to serve as a five-year research and development (R&D) plan to achieve the goals identified to support enabling advanced reactor deployment related to metallic fuels starting in 2025. The specific objectives of this document are to: • align program R&D work across technical areas, national laboratories, and with stakeholder interests, and • aid yearly and outyear scope and budgetary planning activities. This plan lays the foundation of databases, capabilities, expertise, and research-commercial-regulatory integration for launching next-generation initiatives in advanced fuel technologies (fuel and cladding) and improved methodologies for achieving accelerated qualification of next generation fuel technologies.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

High-Burnup BWR LOCA Burst Analysis Framework Development and Demonstration

Nuclear power currently contributes approximately 20% of total electricity generation in the United States and more than 10% globally. Given the increasing reliance on nuclear energy to achieve our nation’s goal of reaching net-zero carbon emissions by 2050, there is significant pressure on the existing nuclear industry to extend plant operational licenses and improve efficiency. This is crucial as the existing nuclear fleet serves as a vital bridge until new light water and advanced reactors can be developed and deployed, bolstering the supply of carbon-free energy to meet domestic demands. Operational costs primarily consist of plant operation and maintenance and fuel costs, influenced by materials and reactor core designs. These factors, coupled with heavily subsidized renewable energy markets, create a challenging economic environment for the existing light water reactor fleet, as well as for new build projects. To address these economic challenges, the nuclear industry has developed a strategic blueprint aimed at enhancing nuclear power’s economic sustainability. Past initiatives, such as efforts to eliminate fuel failures by 2010 and reduce operating costs by 30% before 2020, have laid the groundwork. Optimizing core design parameters, including burnup limits and enrichment levels, can lengthen cycles, reduce outages, reduce batch reload batch fractions and spent fuel storage requirements, and lower maintenance and operating expenses, thereby enhancing economic viability. In the United States, boiling water reactors (BWRs) comprise approximately one-third of the fleet, although much of the research and development focus has traditionally been on pressurized water reactors (PWRs). Advances in modeling and simulation, particularly through the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, are crucial to the long-term viability of BWRs, just as they are for PWRs. A key research area of the high burnup/increased enriched fuel initiative is focused on addressing loss-of-coolant-accident (LOCA)-related issues. NEAMS has dedicated significant effort to enhancing tools to better support BWRs, with a current focus on showcasing the BWR framework for high-burnup LOCA analysis. This high-fidelity work will demonstrate a best estimate pin-by-pin high-burnup BWR LOCA analysis to assess full-core cladding rupture behavior. This modeling capability will help with better understanding and realistic evaluation of fuel fragmentation, relocation, and dispersal (FFRD) phenomena at BWRs, which then could be used to prevent FFRD at BWRs without penalizing operational parameters. In addition, the results of this work will help identify strategies to identify additional margins or to potentially limit cladding rupture through core design optimizations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Irradiation of Wrought FeCrAl Tubes in the High Flux Isotope Reactor

The Advanced Fuels Campaign within the Nuclear Technology Research and Development program of the Department of Energy Office of Nuclear Energy is seeking to improve the accident tolerance of light water reactors. Alumina-forming ferritic alloys (e.g., FeCrAl) are one of the leading candidate materials for fuel cladding to replace traditional zirconium alloys because of the superior oxidation resistance of FeCrAl. However, there are still some unresolved questions regarding irradiation effects on the microstructure and mechanical properties of FeCrAl at end-of-life dose levels. In particular, there are concerns related to irradiation-induced embrittlement of FeCrAl alloys due to secondary phase formation. To address this issue, Oak Ridge National Laboratory has developed a new experimental design to irradiate shortened cladding tube specimens with representative 17×17 array pressurized water reactor diameter and thickness in the High Flux Isotope Reactor (HFIR) under relevant temperatures (300–350°C). Post-irradiation examination will include studies of dimensional change, microstructural changes, and mechanical performance. This report briefly summarizes the capsule design concept and the irradiation test matrix for six rabbit capsules. Each rabbit contains two FeCrAl alloy tube specimens. The specimens include Generation I and Generation II FeCrAl alloys with varying processing conditions, Cr concentrations, and minor alloying elements. The rabbits were successfully assembled, welded, evaluated, and delivered to the HFIR along with a complete quality assurance fabrication package. Pictures of the rabbit assembly process and detailed dimensional inspection of select specimens are included in this report. The rabbits were inserted into HFIR starting in cycle 472 (May 2017).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Advanced Electron Microscopy Characterization of the Fuel-Cladding Chemical Interaction Region in a High Burnup U-10Zr Fuel

To support the development of U-10Zr metallic fuel, advanced characterization techniques have been applied to the fuel-cladding chemical interaction (FCCI) region in a Na-bonded solid U-10Zr fuel cross-section that was irradiated to a burnup of ~13.1 at.% at the Fast Flux Test Facility. 17 phases were identified in the FCCI region through a combination of high-resolution scanning transmission electron microscopy (STEM), STEM based energy dispersive X-ray spectroscopy (STEM-EDS), and TEM based selective area electron diffraction (TEM-SAED) analysis. In this talk, we will also discuss the implications of results on metallic fuel FCCI by focusing on the formation of Zr rind, fission product migration, and HT-9 cladding integrality under the investigated thermal irradiation conditions. This work complements our previous study on the TEM characterization of the fuel region of this high burnup fuel sample and serves as scientific basis to support metallic fuel development and qualification.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

The MELCOR Analysis of Chinshan Nuclear Power Plant Spent Fuel Pool for Fukushima-like Accident

The safety analysis of the nuclear power plant (NPP) is very important work in the NPP safety. Especially after the Fukushima NPP accident occurred, the importance of NPP safety analysis has been raised and there is more concern for the safety of NPPs in Taiwan. Because the earthquake and tsunami occurred, the cooling system of spent fuel pool failed and the safety issue of spent fuel pool generated in Japan's Fukushima NPP. Chinshan NPP is the first NPP in Taiwan which is BWR/4 plant and OLTP (Original Licensed Thermal Power) for each unit is 1775 MWt. Chinshan NPP finished SPU (stretch power uprate) and the operating power is 103.66% of the OLTP, which is 1840 MWt now. After Fukushima NPP accident occurred, in order to concern the safety of Chinshan NPP spent fuel pool, we performed the safety analysis of spent fuel pool by using MELCOR/SNAP which also assumed the cooling system of spent fuel pool failed. The geometry of Chinshan NPP spent fuel pool is 12.17 m x 7.87 m x 11.61 m and the initial condition is 60 deg. (water temperature) / 1.013 x 10{sup 5} Pa. And, the total power of the fuels is roughly 8.9 MWt initially. MELCOR is developed by Sandia National Laboratories. MELCOR is a fully integrated, engineering-level computer code that models the progression of severe accidents in light water reactor NPPs, including containment response and leakage of activity to the environment. A broad spectrum of severe accident phenomena in both BWRs and PWRs is treated in MELCOR in a unified framework. These include thermalhydraulic response in the reactor coolant system, reactor cavity, containment, and confinement buildings; core heatup, degradation, and relocation; core-concrete attack; hydrogen production, transport, and combustion; fission product release and transport behavior. Current uses of MELCOR include estimation of severe accident source terms and their sensitivities and uncertainties in a variety of applications. According to Dr. Carbajo's paper, MELCOR was used to perform the study of spent fuel pool of Fukushima Daiichi Unit 4. Niina E. Koenoenen used MELCOR to establish the spent fuel pool model of a Nordic BWR. The loss-of-pool-cooling accidents was simulated and analyzed by this model. The above studies indicate that MELCOR is capable of handling the simulation of the spent fuel pool. An increasing number of researchers are using MELCOR code to analyze test facilities and nuclear power plants. Jun Wang et al. used MELCOR to perform core degradation simulation and MELCOR results were compared with CORA experimental data. Through this work, they reviewed the performance of MELCOR COR package in detail. Tae Woon Kim et al. developed MELCOR model of APR1400 (an advanced pressurized water reactor). They used this model to perform the LBLOCA transient simulation and sensitivity study. Longze Li et al. established the MELCOR model of CPR1000 (a Chinese pressurized reactor 1000-MW power plant). The station blackout (SBO) with failure of the steam generator (SG) safety relief valve (SRV) transient was simulated and analyzed by this model. SNAP is a graphic user interface program that processes the inputs and outputs of MELCOR. In addition, there is an animation function in SNAP which can present the animation of analysis results. There are two main steps in this research. The first step was the establishment of Chinshan NPP spent fuel pool MELCOR/SNAP model. And the transient analysis of Chinshan NPP spent fuel pool MELCOR/SNAP model under the cooling system failure condition was performed. The next step was the comparison among the MELCOR, TRACE and CFD data. TRACE and CFD data were from INER reports. In addition, the animation model of Chinshan NPP spent fuel pool was presented by using the animation function of SNAP with MELCOR/SNAP analysis results. This study has developed MELCOR/SNAP model of Chinshan NPP spent fuel pool successfully. By using the above model, the safety analysis of the spent fuel pool was performed under the cooling system of spent fuel pool failed condition. The analysis results of MELCOR, TRACE and CFD were similar in this case. It indicated that there was a respectable accuracy in MELCOR/SNAP model. The analysis results depicted that the uncovered of the fuels occurred at 2.6 day and the metal-water reaction of fuels occurred roughly at 3.7 day after the cooling system failed. The above results indicated that the failure of cladding occurred after 3.7 day. This study's results can help to evaluate the safety issue of Chinshan NPP spent fuel pool. In addition, the cooling system and some mitigation measures of spent fuel pool is not simulated in the above model. However, we will do it in the future. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Comparisons of Wilks’ and Monte Carlo Methods in Response to the 10CFR50.46(c) Proposed Rulemaking

The Nuclear Regulatory Commission (NRC) is proposing a new rulemaking on emergency core system/loss-of-coolant accident (LOCA) performance analysis. In the proposed rulemaking, designated as 10CFR50.46(c), the US NRC put forward an equivalent cladding oxidation criterion as a function of cladding pre-transient hydrogen content. The proposed rulemaking imposes more restrictive and burnup-dependent cladding embrittlement criteria; consequently nearly all the fuel rods in a reactor core need to be analyzed under LOCA conditions to demonstrate compliance to the safety limits. New analysis methods are required to provide a thorough characterization of the reactor core in order to identify the locations of the limiting rods as well as to quantify the safety margins under LOCA conditions. With the new analysis method presented in this work, the limiting transient case and the limiting rods can be easily identified to quantify the safety margins in response to the proposed new rulemaking. In this work, the best-estimate plus uncertainty (BEPU) analysis capability for large break LOCA with the new cladding embrittlement criteria using the RELAP5-3D code is established and demonstrated with a reduced set of uncertainty parameters. Both the direct Monte Carlo method and the Wilks’ nonparametric statistical method can be used to perform uncertainty quantification. Wilks’ method has become the de-facto industry standard to perform uncertainty quantification in BEPU LOCA analyses. Despite its widespread adoption by the industry, the use of small sample sizes to infer statement of compliance to the existing 10CFR50.46 rule, has been a major cause of unrealized operational margin in today’s BEPU methods. Moreover the debate on the proper interpretation of the Wilks’ theorem in the context of safety analyses is not fully resolved yet, even more than two decades after its introduction in the frame of safety analyses in the nuclear industry. This represents both a regulatory and application risk in rolling out new methods. With the 10CFR50.46(c) proposed rulemaking, the deficiencies of the Wilks’ approach are further exacerbated. The direct Monte Carlo approach offers a robust alternative to perform uncertainty quantification within the context of BEPU analyses. In this work, the Monte Carlo method is compared with the Wilks’ method in response to the NRC 10CFR50.46(c) proposed rulemaking.

10CFR50.46(c)↗
DOE OSTI2017

Understanding Manufacturing Scale-Up of Plasma Sprayed Zr Barrier Coatings on U-10Mo Fuels

The United States government is committed to further strengthening nuclear security and nonproliferation in order to reduce the threat of terrorists acquiring nuclear material. To meet this important mission, the US Department of Energy/National Nuclear Security Agency's Office of Material Management and Minimization (M{sup 3}) Reactor Conversion Program minimizes the use of highly enriched uranium (HEU) in civilian applications by working with governments and facilities around the world to convert research reactors to the use of non-weapons-usable low-enriched uranium (LEU) fuels. Each reactor converted not only eliminates the need for HEU at civilian sites, but also reduces the amount of HEU being manufactured, stored, and transported, where it is at its most vulnerable. In instances where suitable LEU fuels do not exist for particular reactors to convert, the M{sup 3} Reactor Conversion Program (CONVERT) contributes to the development of new LEU fuels. Currently, the M{sup 3} Reactor Conversion Program is committed to developing a high-density U-Mo LEU fuel that will be able to convert high performance research reactors while establishing an efficient and economic fabrication capability to make the fuel. To that end, Los Alamos National Laboratory (LANL) has been tasked with developing a method to affix a Zirconium fuel diffusion barrier via plasma spraying that will prevent a reaction between the U-Mo fuel and the aluminum cladding. This report discusses the transitions from development of the plasma spray deposition process to a scientific understanding of pseudo-production conditions and quantification of coating layer properties, characterization, reproducibility, etc. Understanding quality assurance and its applications to experiment work is non-trivial; statistical analysis of various measurement techniques not only improve quality, but will allow for scale up of manufacturing.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Sister Rod Destructive Examinations (FY22) Appendix C: Rod Internal Pressure, Void Volume, and Gas Transmission Tests

As a part of the DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWD/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy [C-1]. The SNF rods, called the sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin (LT) Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rod’s condition before dry storage and are focused on understanding overall SNF rod strength and durability. Both fuel rods and empty cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the postirradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and consolidation activities. This appendix documents the status of the ORNL Phase 1 DE activities [C-2, C-3] related to rod internal pressure and void volume measurement techniques, fission gas stack flow measurements applied to selected sister rods, and fission gas release calculations in Phase 1 of the sister rod test program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Hydrogen and its detection in fusion and fission nuclear materials – a review

We report fusion and fission reactions are profoundly dependent on hydrogen for sustained reactions. Fusion is fueled by the isotopes of hydrogen, and predominantly hydrogen-based moderators slow fission neutrons to propagate chain reactions. Intentional tritium production in fusion and concomitant tritium production in fission reactors introduce challenges. The technology to efficiently extract, harvest, and quantify tritium in and from advanced fission molten salt coolants and fusion molten tritium breeder materials will require more pronounced research and development. Measuring and quantifying hydrogen is necessary in all areas of nuclear materials. Although many characterization techniques cannot directly detect hydrogen, numerous techniques provide the necessary information to understand the behavior of hydrogen in nuclear materials.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Integral LOCA fragmentation test on high-burnup fuel

Increasing the fuel burnup limit in light water reactors is sought to enhance fuel cycle economics and requires establishing a technical basis. Experimental observations of severe fuel fragmentation under loss-of-coolant-accident conditions at Halden and Studsvik had raised the need for additional considerations during the development of this technical basis. These test data suggested that the burnup threshold for high burnup fuel fragmentation may be influenced by pre-transient power. Additional loss-of-coolant-accident test data is therefore valuable to complement these tests and enhance the current state of understating. Oak Ridge National Lab has developed the Severe Accident Test Station capable of examining the oxidation kinetics and accident response of irradiated fuel and cladding materials for design basis accident and beyond design basis accident scenarios. Severe Accident Test Station provides various temperature profiles, steam, and the thermal shock conditions necessary for integral loss of coolant accident testing, defueled oxidation quench testing, and high-temperature beyond design basis accident testing. Severe Accident Test Station has been successfully installed and demonstrated in the Irradiated Fuels Examination Laboratory at Oak Ridge National Lab. Furthermore, descriptions of the in-cell re-fabrication capabilities and assembly of the loss-of-coolant-accident test train are provided. Installation of the Severe Accident Test Station system and in-cell re-fabrication restores United States capability to examine postulated and extended loss-of-coolant-accident conditions on spent fuel and cladding and provides a platform for evaluating advanced fuel and accident-tolerant fuel cladding concepts. Lastly, three in-cell integral loss-of-coolant-accident test were performed in the Severe Accident Test Station and compared to the Nuclear Regulatory Commission sponsored loss-of-coolant-accident test as well as the original loss-of-coolant-accident test performed at Argonne National Lab. Finally, the results of these tests as well as all publicly available integral loss-of-coolant-accident test were used to validate a threshold for high burnup fuel fragmentation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

High-temperature secondary hydriding experiments with E110 and E110G claddings - 2016-0031

Secondary hydriding can take place during a loss-of-coolant accident event after the ballooning and burst of the zirconium alloy cladding. The oxidation and hydrogen uptake in the ballooned section can produce the weakest segment of the rod. This phenomenon was investigated in the past mainly for Zircaloy-4 cladding. We investigated the effect of secondary hydriding in VVER reactors with E110 and E110G alloys. A high-temperature facility was built to carry out high-temperature treatment of fuel cladding samples. The burst of tubes was reached with inner pressurization at 750 and 800 C. After burst the samples were oxidized in the same furnace for different periods and at different temperatures. The oxidized samples were tested in a tensile test machine with four-point bending tests. The microstructure of the samples was analyzed by optical and scanning electron microscopy. The hydrogen content of the cladding was measured by heat extraction, prompt gamma activation analyses, and neutron radiography methods. The experiments indicated that the ballooned section after oxidation became the weakest segment of the VVER fuel. According to the mechanical testing, the cladding samples were brittle even after a short oxidation time (200 s at 1,000 C) without any sign of ductile behavior. The comparison of E110 and E110G samples showed that the E110 tubes lost their load-bearing capability or even integrity much earlier than the E110G samples treated under similar conditions. (authors)

36 MATERIALS SCIENCE↗