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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Failure Strain and Related Triaxiality of Aluminum 6061-T6, A36 Carbon Steel, 304 Stainless Steel, and Nitronic 60 Metals, Part I: Experimental Investigation

The objective of this study is to develop failure-limit material models for Aluminum 6061-T6, A36 Carbon Steel, 304 Stainless Steel, and Nitronic 60 metals, based on parameters of plastic equivalent strain (failure strain) and stress triaxiality. The research is conducted in two parts. This paper presents Part One of the study. In Part One, custom-designed test specimens undergo controlled uniaxial tension and compression testing at ambient temperature. These tests are performed at quasi-static speeds using Universal Testing Machines (UTMs) in accordance with ASTM E8 and ASTM E9 standards. Experimental data, specifically engineering stress–strain and force–displacement curves, are recorded from the onset of loading until specimen fracture, or in the case of compression tests, until the capacity of the testing machine is reached. In Part Two, the emphasis shifts to the calibration of Finite Element Analysis (FEA) models of the custom-designed test specimens. Plastic equivalent strain and the corresponding stress triaxiality values at failure are extracted from each test specimen for the given metal. These values are then systematically plotted onto a single graph to construct the failure-limit curve, which delineates the boundary conditions for material failure. This approach will facilitate the development of a comprehensive material property definition that correlates plastic equivalent strain with stress triaxiality at failure for Aluminum 6061-T6, A36 Carbon Steel, 304 Stainless Steel, and Nitronic 60 metals.

Harwell, Ron↗

Do Flashing and Sealant Materials Need to be Exposed to Extreme Cycling?

In the U.S., over 50% of homes were built before 1980, when minimal building codes existed. The aging of building envelopes can significantly contribute to the air leakage, moisture intrusion, and durability of buildings leading to higher energy demands. Although the durability of building materials and envelope systems has been studied extensively, the durability of specific components like window-wall flashing and sealants remains underexplored. Current standards such as ASTM, NIST, and AAMA primarily focus on durability testing considering the high temperatures only and require sealant testing on anodized aluminum panels, leaving questions about performance in cold or fluctuating temperatures unanswered. Current ASTM and AAMA standards provide guidelines for durability testing but predominantly focus on exposure to higher temperature conditions. It remains unclear how exposure to cold temperatures, or cycles of both hot and cold conditions, affect the durability of these materials. Furthermore, AAMA standards mandate that flashing materials be tested on anodized aluminum panels, which may not reflect real-world applications. Therefore, this initial study aims to explore this concern through testing by constructing two window-wall interface prototypes and applying five different flashing and sealant materials to their joints. These samples were subjected to extreme temperatures, ranging from −34 ℃ (−30 °F) to 50 ℃ (122 °F), over a 28-day period (fourteen cycles of 24 hours), with daily visual inspections to document any signs of deterioration such as wrinkling, distortion, or warping. The study has two main objectives: (1) to determine whether flashing and sealant materials lose their durability and strength when exposed to varying climate conditions, specifically cold climates, and (2) to assess whether the interaction of these materials with different substrates (e.g., lumber, PVC, insulation) affects their durability and strength under varying climate conditions. The findings demonstrate how aging impacts the durability of window-wall systems interfaces, justifying future research that potentially could lead to the development of new testing protocols if significant defects are identified.

Palani, Hevar [ORNL] (ORCID:0000000220211994)↗

Crack toughness evaluation of hot pressed and forged beryllium.

Fracture toughness tests at room temperature were made on three-point loaded beryllium bend specimens cut from hot pressed block and a forged disk. These specimens had plane proportions conforming to ASTM E 399 and covered a thickness range of from 1/32 to 1/2 in. Two sets of bend specimens were tested, one having fatigue cracks and the other 0.5 mil radius notches. One objective of the investigation was the development of techniques to produce fatigue cracks in accordance with the procedures specified in ASTM E 399. This objective was achieved for the hot pressed material. In plane cracks were not consistently produced in the specimens cut from forged stock.

Jones, M. H.↗

Thermodynamic and transport properties of air and its products of combustion with ASTMA-A-1 fuel and natural gas at 20, 30, and 40 atmospheres

The isentropic exponent, molecular weight, viscosity, specific heat at constant pressure, thermal conductivity, Prandtl number, and enthalpy were calculated for air, the combustion products of ASTM-A-1 jet fuel and air, and the combustion products of natural gas and air. The properties were calculated over a temperature range from 300 to 2800 K in 100 K increments and for pressures of 20, 30 and 40 atmospheres. The data for natural gas and ASTM-A-1 were calculated for fuel-air ratios from zero to stoichiometric in 0.01 increments.

Poferl, D. J.↗

Influence of gaseous hydrogen on the mechanical properties of high temperature alloys

Tensile tests of six nickel-base and one cobalt-base alloy were conducted in 34.5 MN/sq m helium and hydrogen environments at temperatures from 297 K to 1,088 K. Mechanical properties tests of the nickel-base alloy MAR M-246 (Hf modified), in two cast conditions, were conducted in gaseous environments at temperatures from 297 K to 1,144 K and pressures from one atmosphere to 34.5 MN/sq m. The objective of this program was to obtain the mechanical properties of the various alloys proposed for use in space propulsion systems in a pure hydrogen environment at different temperatures and to compare with the mechanical properties in helium at the same conditions. All testing was conducted on solid specimens exposed to external gaseous pressure. Smooth and notched tensile properties were determined using ASTM tensile testing techniques, and creep-rupture life was determined using ASTM creep-rupture techniques. Low-cycle fatigue life was established by constant total strain and constant stress testing using smooth specimens and a closed-loop test machine.

Source record↗

Improved ultrasonic standard reference blocks

A program to improve the quality, reproducibility and reliability of nondestructive testing through the development of improved ASTM-type ultrasonic reference standards is described. Reference blocks of aluminum, steel, and titanium alloys are to be considered. Equipment representing the state-of-the-art in laboratory and field ultrasonic equipment was obtained and evaluated. RF and spectral data on ten sets of ultrasonic reference blocks have been taken as part of a task to quantify the variability in response from nominally identical blocks. Techniques for residual stress, preferred orientation, and micro-structural measurements were refined and are applied to a reference block rejected by the manufacturer during fabrication in order to evaluate the effect of metallurgical condition on block response. New fabrication techniques for reference blocks are discussed and ASTM activities are summarized.

Eitzen, D. G.↗

A joint fracture toughness evaluation of hot-pressed beryllium

Fracture toughness tests at room temperature were made on three-point bend specimens cut from hot-pressed beryllium obtained from two suppliers. The test specimens had dimensions conforming to ASTM fracture toughness standard E399-72. A total of 42 specimens were machined from each batch of material. Six specimens from each batch were then distributed to seven independent laboratories for testing. The test data from the laboratories were collected and analyzed for differences between the laboratories and the two batches of material. It is concluded that ASTM 399-72 can be used as a valid test procedure for determining the fracture toughness of beryllium, providing that Kf(max) in fatigue cracking could be up to 80 percent of the K(0) value.

Conrad, H.↗

Use of petroleum-based correlations and estimation methods for synthetic fuels

Correlations of hydrogen content with aromatics content, heat of combustion, and smoke point are derived for some synthetic fuels prepared from oil and coal syncrudes. Comparing the results of the aromatics content with correlations derived for petroleum fuels shows that the shale-derived fuels fit the petroleum-based correlations, but the coal-derived fuels do not. The correlations derived for heat of combustion and smoke point are comparable to some found for petroleum-based correlations. Calculated values of hydrogen content and of heat of combustion are obtained for the synthetic fuels by use of ASTM estimation methods. Comparisons of the measured and calculated values show biases in the equations that exceed the critical statistics values. Comparison of the measured hydrogen content by the standard ASTM combustion method with that by a nuclear magnetic resonance (NMR) method shows a decided bias. The comparison of the calculated and measured NMR hydrogen contents shows a difference similar to that found with petroleum fuels.

Antoine, A. C.↗

Effect of some nitrogen compounds thermal stability of jet A

The effect of known concentrations of some nitrogen containing compounds on the thermal stability of a conventional fuel, namely, Jet A was investigated. The concentration range from 0.01 to 0.1 wt% nitrogen was examined. Solutions were made containing, individually, pyrrole, indole, quinoline, pyridine, and 4 ethylpyridine at 0.01, 0.03, 0.06, and 0.1 wt% nitrogen concentrations in Jet A. The measurements were all made by using a standard ASTM test for evaluating fuel thermal oxidation behavior, namely, ASTM D3241, 'thermal oxidation stability of turbine fuels (JFTOT procedure).' Measurements were made at two temperature settings, and 'breakpoint temperatures' were determined. The results show that the pyrrole and indole solutions have breakpoint temperatures substantially lower than those of the Jet A used.

Antoine, A. C.↗

Experimental results for the rapid determination of the freezing point of fuels

Two methods for the rapid determination of the freezing point of fuels were investigated: an optical method, which detected the change in light transmission from the disappearance of solid particles in the melted fuel; and a differential thermal analysis (DTA) method, which sensed the latent heat of fusion. A laboratory apparatus was fabricated to test the two methods. Cooling was done by thermoelectric modules using an ice-water bath as a heat sink. The DTA method was later modified to eliminate the reference fuel. The data from the sample were digitized and a point of inflection, which corresponds to the ASTM D-2386 freezing point (final melting point), was identified from the derivative. The apparatus was modifified to cool the fuel to -60 C and controls were added for maintaining constant cooling rate, rewarming rate, and hold time at minimum temperature. A parametric series of tests were run for twelve fuels with freezing points from -10 C to -50 C, varying cooling rate, rewarming rate, and hold time. Based on the results, an optimum test procedure was established. The results showed good agreement with ASTM D-2386 freezing point and differential scanning calorimetry results.

Mathiprakasam, B.↗

Opacification of high temperature fibrous insulation

A study was conducted to determine the merits of adding particulate materials to silica fiber felts to increase their resistance to the passage of thermal radiation. Laboratory samples containing 5, 10, and 15 percent of chromium oxide, silicon carbide, and titanium dioxide were prepared and evaluated in accordance with ASTM C-518 thermal conductivity test method at 425 C (800 F) mean temperature. The titania particles averaging 3-4 micrometers in diameter were found to be the most effective. This was followed by a short plant run, in order to confirm the initial results on the laboratory samples. These samples were tested according to ASTM C-201 High Temperature Calorimeter from 93 C to 760 C (200 F to 1400 F) mean temperature. The ten percent by weight of titania resulted in an optimum effectiveness, and reduced the conductivity over 20% at 760 C (1400 F).

Miller, W. C.↗

The preparation of new perfluoroether fluids exhibiting excellent thermal-oxidative stabilities

A series of low molecular weight perfluoroalkylethers (PFAE) were synthesized by direct fluorination. Viscosity-temperature properties and oxidation stabilities were determined. Viscosity-temperature correlations indicated that increases in branching and increases in the size of the branching substituent caused a deterioration in viscometric properties (i.e., an increase in ASTM slope). In addition, increasing the ratio of carbon to oxygen in these compounds also increased the ASTM slope. Preliminary oxidation stability tests indicated that highly branched PFAE fluids. (i.e., those containing quaternary carbons) may be less stable than either those containing a single trifluoromethyl pendant group or those containing no branching at all.

Jones, W. R., Jr.↗

Screening and tests of materials for space applications

The outgassing properties of materials and other considerations on materials acceptance for space applications are discussed. The uses of the outgassing data for the evaluation of important performance characteristics of a space system are indicated. The deficiencies and advantages of the ASTM-E595-77 test method and materials acceptance criteria are discussed. Also discussed are the advantages for the selection of the materials and the uses of the data provided by the long-term measurements of the outgassing rates and surface re-emission of materials. The paper concludes that the results of the ASTM method with additional derived data on the material properties can be used for the initial evaluation of a space system's characteristics. Materials data on outgassing and re-emission rates at various temperatures obtained from the more expensive, long-term QCM and TGA measurements should be obtained when a detailed analysis of a system is suggested based on the various considerations discussed in the paper.

Scialdone, J. J.↗

Air mass 1.5 global and direct solar simulation and secondary reference cell calibration using a filtered large area pulsed solar simulator

Spectral mismatch between a solar simulator and a desired spectrum can result in nearly 20 percent measurement error in the output of photovoltaic devices. This occurs when a crystalline silicon cell monitors the intensity of an unfiltered large area pulsed solar simulator (LAPSS) simulating the ASTM air mass 1.5 direct spectrum and the test device is amorphous silicon. The LAPSS spectral irradiance is modified with readily available glass UV filters to closely match either the ASTM air mass 1.5 direct or global spectrum. Measurement error is reduced to about 1 percent when using either filter if the reference cell and test device are the same general type.

Mueller, Robert L.↗

Oxygen measurements in thin ribbon silicon

The oxygen content of thin silicon ribbons grown by the dendritic web technique was measured using a modification of the ASTM method based on Fourier transform infrared spectroscopy. Web silicon was found to have a high oxygen content, ranging from 13 to 19 ppma, calculated from the absorption peak associated with interstitial oxygen and using the new ASTM conversion coefficient. The oxygen concentration changed by about 10 percent along the growth direction of the ribbon. In some samples, a shoulder was detected on the absorption peak. A similar shoulder in Czochralski grown material has been variously interpreted in the literature as due to a complex of silicon, oxygen, and vacancies, or to a phase of SiO2 developed along dislocations in the material. In the case of web silicon, it is not clear which is the correct interpretation.

Hyland, S. L.↗

The preparation of new perfluoro ether fluids exhibiting excellent thermal-oxidative stabilities

A series of low molecular weight perfluoroalkyl ethers (PFAEs) were synthesized by direct fluorination. Viscosity-temperature properties and oxidation stabilities were determined. Viscosity-temperature correlations indicated that increases in branching and increases in the size of the branching substituent caused a deterioration in viscometric properties (i.e., an increase in ASTM slope). In addition, increasing the ratio of carbon to oxygen in these compounds also increased the ASTM slope. Preliminary oxidation stability measurements indicated that highly branched PFAE fluids (i.e., those containing quaternary carbons) may be less stable than either those containing a single trifluoromethyl pendant group or those containing no branching at all.

Jones, William R., Jr.↗

Gravimetric measurements of materials outgassing applied to graphite-epoxy laminates

The outgassing rates of two graphite-epoxy laminates, American Cyanamide 985B-626 and HST-7B-112, were obtained using a gravimetric method. The rates as a function of time and temperature were derived from the measurements of their mass losses at temperatures varying from 25 to 150 C and for a time span of up to 400 hours in a vacuum. The data from those measurements were reduced to obtain the outgassing activation energies, the mass losses per unit mass or area, and the corresponding outgassing rates. The rates are expressed in closed-form equations and are directly usable for medling computations. The procedures to obtain these parameters are shown and may be used for the evaluation of other materials. The results of the tests show that the activation energies of the two materials are: 4630 cal/mole for the 985B-626 materials and 4791 cal/mole for the HST-7B-112 sample no. 10 Graphite Exoxy. The outgassing rates of these materials are in the 10E-5 g/sq cm/hr range and they decay according to a power of time of 0.60 at 25 C, indicating that the outgassing process is mainly a diffusion at that temperature. The normalized mass losses versus time obtained from these tests were compared to the discrete results obtained from the ASTM-E595 tests. The comparison provides general indications on the effects of temperature and time in relation to the ASTM test values obtained at 125 C for a 24-hour test duration.

Scialdone, John J.↗

Gravimetric measurements of materials outgassing applied to graphite-epoxy laminates

The outgassing rates of two graphite-epoxy laminates, American Cyanamide 985B-626 and HST-7B-112, were obtained using a gravimetric method. The rates as a function of time and temperature were derived from the measurements of their mass losses at temperatures varying from 25 to 150 C and for a time span of up to 400 hours in a vacuum. The data from those measurements were reduced to obtain the outgassing activation energies, the mass losses per unit mass or area, and the corresponding outgassing rates. The rates are expressed in closed-form equations and are directly usable for modeling computations. The procedures to obtain these parameters are shown and may be used for the evaluation of other materials. The results of the tests show that the activation energies of the two materials are: 4630 cal/mole for the 985B-626 materials and 4791 cal/mole for the HST-7B-112 sample no. 10 Graphite Epoxy. The outgassing rates of these materials are in the 1OE-5 g sq cm/hr range and they decay according to a power of time of 0.60 at 25 C, indicating that the outgassing process is mainly a diffusion at that temperature. The normalized mass losses versus time obtained from these tests were compared to the discrete results obtained from the ASTM-E595 tests. The comparison provides general indications on the effects of temperature and time in relation to the ASTM test values obtained at 125 C for a 24-hour test duration.

Scialdone, John J.↗