Effect of Inlet-air Baffles on Rotating-stall and Stress Characteristics of an Axial-flow Compressor in a Turbojet Engine
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Huntley, S C↗
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Turbine blade forced response prediction using FREPS
This paper describes a software system called FREPS (Forced REsponse Prediction System) that integrates structural dynamic, steady and unsteady aerodynamic analyses to efficiently predict the forced response dynamic stresses in axial flow turbomachinery blades due to aerodynamic and mechanical excitations. A flutter analysis capability is also incorporated into the system. The FREPS system performs aeroelastic analysis by modeling the motion of the blade in terms of its normal modes. The structural dynamic analysis is performed by a finite element code such as MSC/NASTRAN. The steady aerodynamic analysis is based on nonlinear potential theory and the unsteady aerodynamic analyses is based on the linearization of the non-uniform potential flow mean. The program description and presentation of the capabilities are reported herein. The effectiveness of the FREPS package is demonstrated on the High Pressure Oxygen Turbopump turbine of the Space Shuttle Main Engine. Both flutter and forced response analyses are performed and typical results are illustrated.
Murthy, Durbha, V.↗
Design/Analysis of Metal/Composite Bonded Joints for Survivability at Cryogenic Temperatures
A major design and analysis challenge for the JWST ISM structure is the metal/composite bonded joints that will be required to survive down to an operational ultra-low temperature of 30K (-405 F). The initial and current baseline design for the plug-type joint consists of a titanium thin walled fitting (1-3mm thick) bonded to the interior surface of an M555/954-6 composite truss square tube with an axially stiff biased lay-up. Metallic fittings are required at various nodes of the truss structure to accommodate instrument and lift-point bolted interfaces. Analytical experience and design work done on metal/composite bonded joints at temperatures below liquid nitrogen are limited and important analysis tools, material properties, and failure criteria for composites at cryogenic temperatures are virtually nonexistent. Increasing the challenge is the difficulty in testing for these required tools and parameters at 30K. A preliminary finite element analysis shows that failure due to CTE mismatch between the biased composite and titanium or aluminum is likely. Failure is less likely with Invar, however an initial mass estimate of Invar fittings demonstrates that Invar is not an automatic alternative. In order to gain confidence in analyzing and designing the ISM joints, a comprehensive joint development testing program has been planned and is currently running. The test program is designed for the correlation of the analysis methodology, including tuning finite element model parameters, and developing a composite failure criterion for the effect of multi-axial composite stresses on the strength of a bonded joint at 30K. The testing program will also consider stress mitigation using compliant composite layers and potential strength degradation due to multiple thermal cycles. Not only will the finite element analysis be correlated to the test data, but the FEA will be used to guide the design of the test. The first phase of the test program has been completed and the preliminary analysis has been revisited based on the test data In this work, we present an overview of the test plan, results today, and resulting design improvements.
Bartoszyk, Andrew E.↗
Turbulent Axial Odometer Model
A Galilean-invariant field equation is proposed and tested on standard turbulence model test cases. The field equation provides an additional non-dimensional outer scale which allows the turbulence models to reproduce the axial normal stress increase with Re seen in high Reynolds numbers experiments. The field equation provides a Reynolds number for every point based on the length of turbulent flow upstream of that point in the domain. This outer scale equation can be considered an odometer that gives a length scale conjectured to be related to the large stream wise structures that are seen in turbulent flow and that require run length to develop. A new RANS model using this additional scale is able to match the Reynolds number variation of the normal stresses seen at high Reynolds number. Furthermore, the good attached flow prediction capabilities of current RANS models appears to be attained. Using this scale equation, the entire Reynolds-stress state appears to be predicted correctly, over a large run length Reynolds number range such as experienced in aircraft design.
Olsen, Michael E.↗
Turbulent Axial Odometer Model
A Galilean-invariant field equation is proposed and tested on standard turbulence model test cases. The field equation provides an additional non-dimensional outer scale which allows the turbulence models to reproduce the axial normal stress increase with Re seen in high Reynolds numbers experiments. The field equation provides a Reynolds number for every point based on the length of turbulent flow upstream of that point in the domain. This outer scale equation can be considered an odometer that gives a length scale conjectured to be related to the large streamwise structures that are seen in turbulent flow and that require run length to develop. A new RANS model using this additional scale is able to match the Reynolds number variation of the normal stresses seen at high Reynolds number. Furthermore, the good attached flow prediction capabilities of current RANS models appears to be attained. Using this scale equation, the entire Reynolds-stress state appears to be predicted correctly, over a large run length Reynolds number range such as experienced in aircraft design.
Olsen, Michael E.↗
Electromagnetic forces on space structures
Axial and tensile stresses on conducting loop structures either isolated or in presence of other electromagnetic force fields
ELECTRIC CONDUCTOR↗
A cylindrical shell with a stress-free end which contains an axial part-through or through crack
The interaction problem of a through or a part through crack with a stress free boundary in a semi-infinite cylindrical shell is considered. It is assumed that the crack lies in a meridional plane which is a plane of symmetry with respect to the external loads as well as the geometry. The circular boundary of the semi-infinite cylinder is assumed to be stress free. By using a transverse shear theory the problem is formulated in terms of a system of singular integral equations. The line spring model is used to treat the part through crack problem. In the case of a through crack the interaction between the perturbed stress fields due to the crack and the free boundary is quite strong and there is a considerable increase in the stress intensity factors caused by the interaction. On the other hand in the problem of a surface crack the interaction appears to be much weaker and consequently the magnification in the stress intensity factors is much less significant.
Erdogan, F.↗
A cylindrical shell with a stress-free end which contains an axial part-through or through crack
The interaction problem of a through or a part through crack with a stress free boundary in a semi-infinite cylindrical shell is considered. It is assumed that the crack lies in a meridional plane which is a plane of symmetry with respect to the external loads as well as the geometry. The circular boundary of the semi-infinite cylinder is assumed to be stress free. By using a transverse shear theory the problem is formulated in terms of a system of singular integral equations. The line spring model is used to treat the part through crack problem. In the case of a through crack the interaction between the perturbed stress fields due to the crack and the free boundary is quite strong and there is a considerable increase in the stress intensity factors caused by the interaction. On the other hand in the problem of a surface crack the interaction appears to be much weaker and consequently the magnification in the stress intensity factors is much less significant.
Erdogan, F.↗
NASTRAN buckling study of a linear induction motor reaction rail
NASTRAN was used to study problems associated with the installation of a linear induction motor reaction rail test track. Specific problems studied include determination of the critical axial compressive buckling stress and establishment of the lateral stiffness of the reaction rail under combined loads. NASTRAN results were compared with experimentally obtained values and satisfactory agreement was obtained. The reaction rail was found to buckle at an axial compressive stress of 11,400 pounds per square inch. The results of this investigation were used to select procedures for installation of the reaction rail.
Williams, J. G.↗
An empirical equation relating fatigue limit and mean stress
Empirical equation relating fatigue limit of axially loaded metals and mean stress
AXIAL LOAD↗
Axisymmetric deformations and stresses of unsymmetrically laminated composite cylinders in axial compression with thermally-induced preloading effects
This report documents an analytical study of the response of unsymmetrically laminated cylinders subjected to thermally-induced preloading effects and compressive axial load. Closed-form solutions are obtained for the displacements and intralaminar stresses and recursive relations for the interlaminar shear stress were obtained using the closed-form intralaminar stress solutions. For the cylinder geometries and stacking sequence examples analyzed, several important and as yet undocumented effects of including thermally-induced preloading in the analysis are observed. It should be noted that this work is easily extended to include uniform internal and/or external pressure loadings and the application of strain and stress failure theories.
Paraska, Peter J.↗
A thick-walled cylinder with an axisymmetric internal or edge crack
The paper considers the elastostatic axisymmetric problem for a long thick-walled cylinder containing a ring-shaped internal or edge crack. Using the standard transform technique the problem is formulated in terms of an integral equation which has a simple Cauchy kernel for the internal crack and a generalized Cauchy kernel for the edge crack as the dominant part. As examples the uniform axial load and the steady-state thermal stress problems have been solved and the related stress-intensity factors have been calculated. Among other findings the results show that in the cylinder under uniform axial stress containing an internal crack the stress-intensity factor at the inner tip is always greater than that at the outer tip for equal net ligament thicknesses and in the cylinder with an edge crack which is under a state of thermal stress the stress-intensity factor is a decreasing function of the crack depth, tending to zero as the crack depth approaches the wall thickness.
Erdol, R.↗
Stresses and deformations in cross-ply composite tubes subjected to a uniform temperature change
This study investigates the effects of a uniform temperature change on the stresses and deformations of composite tubes and determines the accuracy of an approximate solution based on the principle of complementary virtual work. Interest centers on tube response away from the ends and so a planar elasticity approach is used. For the approximate solution a piecewise linear variation of stresses with the radial coordinate is assumed. The results from the approximate solution are compared with the elasticity solution. The stress predictions agree well, particularly peak interlaminar stresses. Surprisingly, the axial deformations also agree well, despite the fact that the deformations predicted by the approximate solution do not satisfy the interface displacement continuity conditions required by the elasticity solution. The study shows that the axial thermal expansion coefficient of tubes with a specific number of axial and circumferential layers depends on the stacking sequence. This is in contrast to classical lamination theory, which predicts that the expansion will be independent of the stacking arrangement. As expected, the sign and magnitude of the peak interlaminar stresses depend on stacking sequence. For tubes with a specific number of axial and circumferential layers, thermally induced interlaminar stresses can be controlled by altering stacking arrangement.
Hyer, M. W.↗
Predicting the time-temperature dependent axial failure of B/A1 composites
Experimental and theoretical studies were conducted in order to understand and predict the effects of time, temperature, and stress on the axial failure modes of boron fibers and B/A1 composites. Due to the anelastic nature of boron fiber deformation, it was possible to determine simple creep functions which can be employed to accurately describe creep and fracture stress of as-produced fibers. Analysis of damping and strength data for B/6061 A1 composites indicates that fiber creep effects of creep on fiber fracture are measurably reduced by the composite fabrication process. The creep function appropriate for fibers with B/Al composites was also determined. A fracture theory is presented for predicting the time-temperature dependence of the axial tensile strength for metal matrix composites in general and B/A1 composites in particular.
Dicarlo, J. A.↗
Stress-intensity factors for a thick-walled cylinder containing an annular imbedded or external or internal surface crack
The elastostatic axisymmetric problem for a long thick-walled cylinder containing a ring-shaped internal or edge crack is considered. Using the standard transform technique the problem is formulated in terms of an integral equation which has a simple Cauchy kernel for the internal crack and a generalized Cauchy kernel for the edge crack as the dominant part. As examples the uniform axial load and the steady-state thermal stress problems have been solved and the related stress intensity factors have been calculated. Among other findings the results show that in the cylinder under uniform axial stress containing an internal crack the stress intensity factor at the inner tip is always greater than that at the outer tip for equal net ligament thicknesses and in the cylinder with an edge crack which is under a state of thermal stress the stress intensity factor is a decreasing function of the crack depth, tending to zero as the crack depth approaches the wall thickness.
Erdol, R.↗
Effect of Mechanical Stresses on Characteristics of Chip Tantalum Capacitors
The effect of compressive mechanical stresses on chip solid tantalum capacitors is investigated by monitoring characteristics of different part types under axial and hydrostatic stresses. Depending on part types, an exponential increase of leakage currents was observed when stresses exceeded 10 MPa to 40 MPa. For the first time, reversible variations of leakage currents (up to two orders of magnitude) with stress have been demonstrated. Mechanical stresses did not cause significant changes of AC characteristics of the capacitors, whereas breakdown voltages measured during the surge current testing decreased substantially indicating an increased probability of failures of stressed capacitors in low impedance applications. Variations of leakage currents are explained by a combination of two mechanisms: stress-induced scintillations and stress-induced generation of electron traps in the tantalum pentoxide dielectric.
Teverovsky, Alexander A.↗
Predicting the time-temperature dependent axial failure of B/Al composites
Theoretical and experimental studies are reviewed whose objective was to gain insight into and predict the effects of time, temperature, and stress on the axial failure modes of boron fibers and B/Al composites. Owing to the inelastic nature of boron fiber deformation, it proved possible to develop simple creep functions which can be used to describe accurately the creep and fracture stress of as-produced fibers. Analysis of damping and stress data for B/6061 Al composites indicates that fiber creep and the effects of creep of fiber fracture are measurably reduced by the composite fabrication process.
Dicarlo, J. A.↗
Coupled elastic response of open section laminated composite beams subject to generalized beam loading
A generalized beam theory for arbitrary open section laminated composite beams subjected to generalized beam loading is developed using a strength of materials approach. At present, the theory is limited to statistically determinate beams. Solution of the general system of equations yields strain and curvature distributions as functions of the axial coordinate x and the contour coordinate s. Average stresses on a given cross section or ply stresses in a local coordinate system are determined using these distributions. Data obtained for thin-walled open section composite beams reveal that elastic coupling occurs among curvatures, shearing strains, and axial strain, depending on the laminate stiffness parameters. Laminate ply layup does not affect the location of the shear center in the thin-wall approximation, but may have a significant impact for thicker walled open sections. The average axial stress distribution is found to be distinctly different from the isotropic distribution, but the average shear stress distribution is the same as that in the isotropic case.
Zvarick, Albert G.↗