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At least 145 records · Page 8

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DOE OSTI2026

Electrochemo-mechanics unlocks hidden dynamics of lithium plating under stacking pressure

Understanding and mitigating lithium plating remains one of the most pressing challenges in advancing the safety and longevity of lithium-ion batteries (LIBs). Here, we present a novel integrative framework that combines in-operando swelling force measurements with a physics-based electro-chemo-mechanical model to uncover previously inaccessible insights into lithium plating dynamics under mechanical constraints. Unlike existing approaches that focus primarily on electrochemical signatures, our approach captures the coupled mechanical responses of commercial pouch cells during cycling, revealing how mechanical constraints fundamentally alter degradation pathways. We demonstrate that the use of a moderate stacking pressure suppresses lithium plating and enhances lithium stripping. This mechanically driven structural effect, coupled with the electrochemical process, significantly extends the linear aging regime in LIBs. Intriguingly, intermittent capacity recovery events that were observed during the battery cycling suggest dynamic lithium reactivation, a phenomenon rarely captured in real-time. This study pioneers a stress-aware methodology for diagnosing and managing lithium plating, establishing a new paradigm for real-time battery health monitoring. The findings offer transformative implications for the design of durable, high-performance LIB systems, opening new avenues for intelligent control strategies in battery management systems.

Bhowmick, Amit↗

NASA NTRS1991

Improved compression buckling for rectangular composite plates by stiffness tailoring

Buckling resistance is often a controlling criterion in the design of structural elements. Design concepts that lead to increased buckling loads (or strains) can directly lower the structural cost and/or weight by a number of means. This study quantifies the improvements that can be achieved in compression buckling loads of rectangular composite plates by using a simple stiffness tailoring concept. The approach is to position the unidirectional lamina through the thickness and over the planform of the plate so that the buckling load is increased with no loss in in-plane stiffness or increase in weight. Finite element analyses have been used to determine the effects of tailoring on the buckling load of plates with various boundary conditions, aspect ratios, thicknesses, and membrane stiffnesses. Increases in buckling loads (or strains) of nearly 200 percent over the uniform plate buckling loads are shown possible with this tailoring concept.

Biggers, Sherrill B.↗

DOE OSTI2025

Measuring thermal curing induced shrinkage of material extrusion based additive manufacturing silicone elastomer lattices by X-ray computed tomography

Thermal curing induces shrinkage in material extrusion based additive manufacturing silicone elastomer samples, resulting in discrepancies between as printed and final geometries. Knowing the extent to which the samples change in shape and size allows us to make appropriate modifications to the printing design to better control the geometry of the samples. We present an X-ray computed tomography (CT) based approach to determine filament-level shrinkage due to thermal curing of silicone elastomer samples printed with direct ink writing (DIW). The approach relies on custom-designed build plates that are resistant to the elevated curing temperatures and that have sufficiently distinct X-ray absorption characteristics from the silicone elastomer to ensure adequate segmentation of the latter in X-ray imaging data. We implement the approach to evaluate shrinkage in DIW ‘log pile’ samples with three distinct strand arrangements and demonstrate of how filament-level information can be extracted from the X-ray CT data.

Additive manufacturing↗

NASA NTRS1987

Stress concentration around a part-through hole weakening a laminated plates

A quasi-three-dimensional-elasticity type theory, based on the assumptions of transverse inextensibility and layerwise constant shear-angle, is presented, in the context of an assumed quadratic displacement potential energy approach, for analyzing an edge-loaded laminated plate weakened by the presence of a part-through hole. Numerical results, obtained using the C-deg-type triangular finite element, indicate the existence of severe cross-sectional warping in the vicinity of the hole and plate boundaries. Furthermore, the three-dimensional nature of the stress concentration factor in the neighborhood of the hole boundary is clearly exhibited. Besides, very high stress concentration factors are found in the layer weakened by the part-through hole. The numerical results presented should serve as bench-mark solutions for future comparisons.

Chaudhuri, Reaz A.↗

NASA NTRS1974

Shear-stress intensity factors for elastic sheets with cover plates

Shear stress intensity factors are calculated for three problems concerning inextensible cover plates either bonded to or embedded in an elastic sheet which is under uniaxial tension. The stress intensity factors are small when the ratio of sheet thickness to cover plate length is small and, as the ratio increase, rapidly approach their asymptotic values for infinite sheet thickness. In the problem of the embedded cover plate, the stress intensity factor also depends on the Poisson's ratio of the sheet material. The dependence on Poisson's ratio, however, is significant only when the ratio of sheet thickness to cover plate length is small. Some possible implications of the present results for debonding of reinforced sheets under cyclic loading are briefly discussed.

Fichter, W. B.↗

NASA NTRS1976

Isothermal elastohydrodynamic lubrication of point contacts. III: Fully flooded results

The influence of the ellipticity parameter and the dimensionless speed U, load W, and material G parameters on minimum film thickness was investigated. The ellipticity parameter k was varied from 1 (a ball-on-plate configuration) to 8 (a configuration approaching a line contact). The dimensionless speed parameter was varied over a range of nearly two orders of magnitude. And the dimensionless load parameter was varied over a range of one order of magnitude. Conditions corresponding to the use of solid materials of bronze, steel, and silicon nitride and lubricants of paraffinic and naphthenic mineral oils were considered in obtaining the exponent on the dimensionless material parameter.

Hamrock, B. J.↗

NASA NTRS1978

A review of the theory of trailing edge noise

Literature on the theory of the generation of sound by the interaction of low Mach number turbulent flow with the edge of a semi-infinite rigid plate is critically reviewed. Three different approaches to the subject are identified, consisting of theories based on (1) Lighthill's acoustic analogy; (2) the solution of special, linearized hydroacoustic problems; and (3) ad hoc aerodynamic source models. When appropriately interpreted, all relevant theories produce essentially identical predictions in the limit of very small Mach numbers. None of the theories discusses the implications of the Kutta condition, however, nor of the effect of forward flight and source motion relative to the trailing edge. An outline of a redevelopment of the theory is included to give a unified view of the problem, exhibit the significance of the various approximations, and incorporate the effect of mean motion and of the Kutta condition.

Howe, M. S.↗

NASA NTRS1980

Brazing titanium to stainless steel

Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

Batista, R. I.↗

NASA NTRS1982

Theoretical results for fully flooded, elliptical hydrodynamic contacts

The influence of the ellipticity parameter and the dimensionless speed, load, and materials parameters on minimum film thickness was investigated. The ellipticity parameter was varied from 1 (a ball-on-plate configuration) to 8 (a configuration approaching a line contact). The dimensionless speed parameter was varied over a range of nearly two orders of magnitude. Conditions corresponding to the use of solid materials of bronze, steel, and silicon nitride and lubricants of praffinic and naphthemic mineral oils were considered in obtaining the exponent in the dimensionless materials parameter. Thirty-four different cases were used in obtaining the minimum film thickness formula H min = 3.63U to the 0.68 power G to the 0.49 power W to the -0.073 power 1-e to the 0.68K power). A simplified expression for the ellipticity parameter was found where k = 1.03 (r(y)/r(x)) to the 0.64 power. Contour plots were also shown which indicate in detail the pressure spike and two side lobes in which the minimum film thickness occurs. These theoretical solutions of film thickness have all the essential features of the previously reported experimental observations based upon optical interferometry.

Hamrock, B. J.↗

NASA NTRS1987

The interpretation of crustal dynamics data in terms of plate interactions and active tectonics of the Anatolian Plate and surrounding regions in the Middle East

The long term objective of this project is to interpret NASA's Crustal Dynamics measurements (SLR) in the Eastern Mediterranean region in terms of relative plate motions and intraplate deformation. The approach is to combine realistic modeling studies with an analysis of available geophysical and geological observations to provide a framework for interpreting NASA's measurements. This semi-annual report concentrates on recent results regarding the tectonics of Anatolia and surrounding regions from ground based observations. Also briefly reported on is progress made in using GPS measurements to densify SLR observations in the Eastern Mediterranean.

Toksoz, M. Nafi↗

NASA NTRS1988

The interpretation of crustal dynamics data in terms of plate interactions and active tectonics of the Anatolian Plate and surrounding regions in the Middle East

The long-term objective of this project is to interpret NASA's Crustal Dynamics measurements (SLR) in the Eastern Mediterranean region in terms of relative plate movements and intraplate deformation. The approach is to combine realistic modeling studies with analysis of available geophysical and geological observations to provide a framework for interpreting NASA's measurements. This semi-annual report concentrates on recent results regarding the tectonics of Anatolia and surrounding regions from ground based observations. Also reported on briefly is progress in the use of the Global Positioning System to densify SLR observations in the Eastern Mediterranean. Reference is made to the previous annual report for a discussion of modeling results.

Toksoz, M. Nafi↗

NASA NTRS1992

Recent Advances in Statistical Energy Analysis

Statistical Energy Analysis (SEA) has traditionally been developed using modal summation and averaging approach, and has led to the need for many restrictive SEA assumptions. The assumption of 'weak coupling' is particularly unacceptable when attempts are made to apply SEA to structural coupling. It is now believed that this assumption is more a function of the modal formulation rather than a necessary formulation of SEA. The present analysis ignores this restriction and describes a wave approach to the calculation of plate-plate coupling loss factors. Predictions based on this method are compared with results obtained from experiments using point excitation on one side of an irregular six-sided box structure. Conclusions show that the use and calculation of infinite transmission coefficients is the way forward for the development of a purely predictive SEA code.

K H Heron↗

NASA NTRS1993

A sublaminate analysis method for predicting disbond and delamination loads in composite structures

A method is proposed for assessing the forces that can delaminate composite laminates and bonded structures. The approach employs a higher-order plate theory to represent portions of the laminate. The ply properties are integrated through the thickness in a manner that is consistent with the displacement assumptions in the plate theory, thus providing for accurate representation of the stacking sequence effects. In addition to stress analysis, the method also provides the strain energy release rate for the growth of existing delaminations. The analysis has been incorporated into a computer code, TTSS (through thickness stretching and shear). Application examples, including a double cantilever beam and a curved laminate, are examined.

Flanagan, G.↗

NASA NTRS1994

Discrete-Layer Piezoelectric Plate and Shell Models for Active Tip-Clearance Control

The objectives of this work were to develop computational tools for the analysis of active-sensory composite structures with added or embedded piezoelectric layers. The targeted application for this class of smart composite laminates and the analytical development is the accomplishment of active tip-clearance control in turbomachinery components. Two distinct theories and analytical models were developed and explored under this contract: (1) a discrete-layer plate theory and corresponding computational models, and (2) a three dimensional general discrete-layer element generated in curvilinear coordinates for modeling laminated composite piezoelectric shells. Both models were developed from the complete electromechanical constitutive relations of piezoelectric materials, and incorporate both displacements and potentials as state variables. This report describes the development and results of these models. The discrete-layer theories imply that the displacement field and electrostatic potential through-the-thickness of the laminate are described over an individual layer rather than as a smeared function over the thickness of the entire plate or shell thickness. This is especially crucial for composites with embedded piezoelectric layers, as the actuating and sensing elements within these layers are poorly represented by effective or smeared properties. Linear Lagrange interpolation polynomials were used to describe the through-thickness laminate behavior. Both analytic and finite element approximations were used in the plane or surface of the structure. In this context, theoretical developments are presented for the discrete-layer plate theory, the discrete-layer shell theory, and the formulation of an exact solution for simply-supported piezoelectric plates. Finally, evaluations and results from a number of separate examples are presented for the static and dynamic analysis of the plate geometry. Comparisons between the different approaches are provided when possible, and initial conclusions regarding the accuracy and limitations of these models are given.

Heyliger, P. R.↗

NASA NTRS2023

Partition Thickness Considerations for Additively Manufactured Acoustic Liners

Three types of uniform-depth liners are evaluated to explore the effects of partition thickness on the surface impedance achieved with additively manufactured liners. A transmission line code is used to predict the effects of sound transmission through empty chambers and wire mesh facesheets, and is combined with the Motsinger and Kraft model to account for sound transmission through perforated facesheets. The inclusion of partitions causes a blockage effect, i.e., a portion of the surface is ‘blocked’ (nonactive surface). For liners with no facesheet, these blockage effects are incorporated simply by accounting for the change in cross sectional area between the individual chamber and the unit cell that includes half of a partition thickness around the perimeter of this chamber. Comparison of impedances predicted in this manner with data acquired in the NASA Langley Normal Incidence Tube (NIT) confirms the efficacy of this modeling approach. Two approaches are considered to account for the inclusion of a wiremesh or perforated plate facesheet on these same cores. The first accounts for the effects of partition thickness before including the transfer impedance across the facesheet, while the second reverses these steps. A comparison of data acquired in the NASA NIT with modeled impedances suggests the first approach is best when the facesheet is a wire mesh, but the second approach is preferred when a perforated plate facesheet is used. It is hypothesized that this is due to the fact that a lumped element model is used to compute the transfer impedance across a wire mesh, while the corresponding transfer impedance across a perforated sheet explicitly incorporates the efffects of the liner core. However, comparisons of data acquired in the NASA Langley Grazing Flow Impedance Tube with modeled impedances seem slightly better when the first approach is employed with a perforated plate facesheet. Thus, the effects of partition thickness on liners with perforated sheets subjected to grazing incidence sound require further review

acoustic↗

NASA NTRS1993

Compression buckling response of tailored rectangular composite plates

Buckling resistance is often a controlling criterion in the design of structures composed of plate elements. Design concepts that lead to increased buckling loads (or strains) of these plate elements can directly lower the structural cost and/or weight by a number of means. This study quantifies the improvements that can be achieved in compression buckling loads of rectangular composite plates by using a simple stiffness-tailoring concept. The approach is to position the unidirectional lamina through the thickness and over the planform of the plate so that the buckling load is increased with no loss in in-plane stiffness or increase in weight. Finite element analyses have been used to determine the effects of tailoring on the buckling loads of plates with various boundary conditions, aspect ratios, thicknesses, and membrane stiffnesses. Increases in buckling loads (or strains) of 200 percent or more compared to the uniform plate-buckling loads are shown possible with this tailoring concept.

Biggers, Sherrill B.↗

NASA NTRS1991

Effect of velocity ratio on plane mixing layer development - Influence of the splitter plate wake

The effect of the velocity ratio on the approach of a plane mixing layer to self-similarity was investigated experimentally. In the experiment, plane mixing layers with velocity ratios 0.5, 0.6, 0.7, 0.8, and 0.9 were generated in a mixing-layer wind tunnel consisting of two individually driven legs, in which the two streams were allowed to merge at the sharp edge of a tappered splitter plate. The leg driven by the bigger blower was operated at a free-stream velocity in the test section of 21 m/s, while the flow speed in the other leg was varied to change the velocity ratio. For each velocity ratio, the mean flow- and turbulence measurements were carried out at eight streamwise locations. Results showed that, for velocity ratios between 0.5 and 0.7, self-similarity of the mixing layer was achieved, with the asymptotic states comparable; mixing layers with higher velocity ratios failed to achieve a self-similar state within the measurement domain.

Mehta, R. D.↗

NASA NTRS2003

Electromagnetic Scattering From a Polygonal Thin Metallic Plate Using Quadrilateral Meshing

The problem of electromagnetic (EM) scattering from irregularly shaped, thin, metallic flat plates in free space is solved using the electric field integral equation (EFIE) approach in conjunction with the method of moments (MoM) with quadrilateral meshing. An irregularly shaped thin plate is discretized into quadrilateral patches and the unknown electric surface current over the plate is expressed in terms of proper basis functions over these patches. The basis functions for the electric surface current density that satisfy the proper boundary conditions on these quadrilateral patches are derived. The unknown surface current density on these quadrilateral patches is determined by setting up and solving the electric field integral equation by the application of the MoM. From the knowledge of the surface current density, the EM scattering from various irregularly shaped plates is determined and compared with the earlier published results. The novelty in the present approach is the use of quadrilateral patches instead of well known and often used triangular patches. The numerical results obtained using the quadrilateral patches compare favorably with measured results.

Deshpande, Manohar D.↗