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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
NASA NTRS1998

Jet Injection Used to Control Rotating Stall in a High-Speed Compressor

In a joint effort between the Massachusetts Institute of Technology (MIT) and the NASA Lewis Research Center, a new technology was demonstrated to identify and control rotating stall and surge in a single-stage, high-speed compressor. Through the use of highvelocity, high-frequency jet injectors, the instabilities of surge and stall were controlled in a high-speed compressor rig. Through the use of active stall control, modal instabilities that normally occur in the pressure measurements prior to stall were normalized and the range of the compressor was extended. Normally the events of rotating stall and surge instabilities limit the operation of the aeroengine compressor to a region below the surge line. To enhance the performance of the compressor, the Lewis/MIT team used active stall control methods to extend the normal operation of the compressor beyond the original stall point.

Bright, Michelle M.↗
NASA NTRS2000

New Compressor Added to Glenn's 450- psig Combustion Air System

In September 1999, the Central Process Systems Engineering Branch and the Maintenance and the Central Process Systems Operations Branch, released for service a new high pressure compressor to supplement the 450-psig Combustion Air System at the NASA Glenn Research Center at Lewis Field. The new compressor, designated C-18, is located in Glenn s Central Air Equipment Building and is remotely operated from the Central Control Building. C-18 can provide 40 pounds per second (pps) of airflow at pressure to our research customers. This capability augments our existing system capacity (compressors C 4 at 38 pps and C-5 at 32 pps), which is generated from Glenn's Engine Research Building. The C-18 compressor was originally part of Glenn's 21-Inch Hypersonic Tunnel, which was transferred from the Jet Propulsion Laboratory to Glenn in the mid-1980's. With the investment of construction of facilities funding, the compressor was modified, new mechanical and electrical support equipment were purchased, and the unit was installed in the basement of the Central Air Equipment Building. After several weeks of checkout and troubleshooting, the new compressor was ready for long-term, reliable operations. With a total of 110 pps in airflow now available, Glenn is well positioned to support the high-pressure air test requirements of our research customers.

Swan, Jeffrey A.↗
NASA NTRS2005

Adaptive Technologies Developed and Demonstrated for Extending the Stable Operating Range of Compressors

The operational envelope of gas turbine engines is constrained by the stability limit of the compression system. The dangers of exceeding this limit are severe, with the potential for engine failure and loss of the aircraft. To avoid such failures, compressor designers provide an adequate stability (stall) margin in the compressor design to account for inlet distortions, degradation due to wear, throttle transients, and other factors that reduce compressor stability from the original design intent. In some cases, the required stall margin results in the compressor operating line being below the maximum efficiency potential of the compression system. Current approaches to increasing stability tend to decrease the efficiency of the compressor. The focus of this work is to increase the stall margin of compressors without decreasing their efficiency.

Hathaway, Michael D.↗
NASA NTRS1948

Investigation of X24C-2 10-Stage Axial-Flow Compressor. III - Surge Characteristics

Compressor operation at low air flows for a given speed is limited by unstable flow conditions, commonly called surge. An investigation of surge in centrifugal compressors (reference 1) showed that the pulsation of pressures and velocities occurred when the slope of the compressor characteristic curve was positive and that the magnitude and frequency, as well as the incidence of surge, depended on the capacity and resistance of the total system. Although the theory presented in reference 1 is applicable to axial-floe compressors, little experimental information is available on the surge characteristics of the individual stages of axial-flow compressors, or on the variation of the surge characteristics with operating conditions. During the investigation to determine the performance of the X24C-2 compressor (references 2 and 3), instrumentation was added to study the surge characteristics and to determine the effect of speed and inlet pressure on the frequency, amplitude, and phase relation of the pressure pulsations behind each stage.

Buckner, Howard A., Jr.↗
NASA NTRS1950

Investigation of Performance of Axial-Flow Compressor of XT-46 Turbine-Propeller Engine. I - Preliminary Investigation at 50-,70-, and 100-Percent Design Equivalent Speed

An investigation is being conducted to determine the performance of the 12-stage axial-flow compressor of the XT-46 turbine-propeller engine. This compressor was designed to produce a pressure ratio of 9 at an adiabatic efficiency of 0.86. The design pressure ratios per stage were considerably greater than any employed in current aircraft gas-turbine engines using this type of compressor. The compressor performance was evaluated at two stations. The station near the entrance section of the combustors indicated a peak pressure ratio of 6.3 at an adiabatic efficiency of 0.63 for a corrected weight flow of 23.1 pounds per second. The other, located one blade-chord downstream of the last stator row, indicated a peak pressure ratio of 6.97 at an adiabatic efficiency of 0.81 for a corrected weight flow of 30.4 pounds per second. The difference in performance obtained at the two stations is attributed to shock waves in the vicinity of the last stator row. These shock waves and the accompanying flow choking, together with interstage circulatory flows, shift the compressor operating curves into the region where surge would normally occur. The inability of the compressor to meet design pressure ratio is probably due to boundary-layer buildup in the last stages, which cause axial velocities greater than design values that, in turn, adversely affect the angles of attack and turning angles in these blade rows.

John W R Creagh↗
NASA NTRS1952

Effect of Various Blade Modifications in Performance of a 16-Stage Axial-flow Compressor. IV - Effect on Over-all Performance Characteristics of Decreasing Twelfth through Fifteenth Stage Stator-blade Angles 3 deg and Increasing Stator Angles in the Inlet Stages

The performance of a 16-stage axial-flow compressor, in which two modifications of unloaded inlet stages were combined with loaded exit stages, has been determined. In the first modification the exit stages were loaded by decreasing the twelfth through fifteenth stage stator angles 3 deg. as compared with the blade angles in the original compressor, and the inlet stages were unloaded by increasing the blade angles the following amounts: guide vanes and first-stage stator, 6 deg; second- and third-stage stators, 4 deg.; and fourth-stage stators, 3 deg. The over-all performance of this configuration was compared with that of the compressor with the original blade angles. The peak efficiency was increased at all speeds below design and the weight flow was higher at speeds below 80 percent of design, the same at 80 percent of design, and lower at speeds abovce 80 percent of design. The maximum reduction in weight flow occurred at design speed. The surge limit line was higher at speeds between 75 and 90 percent of design when presented on a pressure ratio against weight flow basis. The second configuration was the same as the first with the exception that the second-, third-, and fourth-stage stator blade angles were the same as in the compressor with the original blade angles. A comparison of the performance of this configuration with that of the compressor with the original blade angles showed the same general trends of changes in performance as the first configuration. Comparisons were made of compressor configurations to show the effects upon the performance of decreased loading in the inlet stages. Below 75 percent of design speed, decreased loading results in increased weight flow and peak efficiency; above 80 percent of design speed, decreased loading in the inlet stages results in decreased weight flow and small changes in peak efficiencies. Between 75 and 90 percent of design the changes in surge weight flow and pressure ratio were such that the surge limit line was raised with decreased loading in the inlet stages when presented as pressure ratio against weight flow.

Hatch, James E.↗
NASA NTRS2004

Algorithm for Controlling a Centrifugal Compressor

An algorithm has been developed for controlling a centrifugal compressor that serves as the prime mover in a heatpump system. Experimental studies have shown that the operating conditions for maximum compressor efficiency are close to the boundary beyond which surge occurs. Compressor surge is a destructive condition in which there are instantaneous reversals of flow associated with a high outlet-to-inlet pressure differential. For a given cooling load, the algorithm sets the compressor speed at the lowest possible value while adjusting the inlet guide vane angle and diffuser vane angle to maximize efficiency, subject to an overriding requirement to prevent surge. The onset of surge is detected via the onset of oscillations of the electric current supplied to the compressor motor, associated with surge-induced oscillations of the torque exerted by and on the compressor rotor. The algorithm can be implemented in any of several computer languages.

Benedict, Scott M.↗
NASA NTRS2011

Steady and Unsteady Flow Effects of Circumferential Grooves Casing Treatment in a Transonic Compressor Rotor

The current paper reports on an investigation of steady and unsteady flow effects of circumferential grooves casing treatment in a transonic compressor rotor. Circumferential grooves casing treatment is used mainly to increase stall margin in axial compressors with a relatively small decrease in aerodynamic efficiency. It is widely believed that flow mechanisms of circumferential grooves casing treatment near stall conditions are not yet well understood even though this treatment has been used widely in real engines. Numerical analysis based on steady Reynolds-averaged Navier-Stokes (RANS) has been the primary tool used to understand flow mechanism for circumferential grooves casing treatment. Although steady RANS explains some flow effects of circumferential grooves casing treatment, it does not calculate all the measured changes in the compressor characteristics. Therefore, design optimization of circumferential grooves with steady RANS has not been very successful. As a compressor operates toward the stall condition, the flow field becomes transient. Major sources of self-generated flow unsteadiness are shock oscillation and interaction between the passage shock and the tip leakage vortex. In the present paper, an unsteady Reynolds-averaged Navier-Stokes (URANS) approach is applied to study the effects of circumferential grooves in a transonic compressor. The results from URANS are compared with the results from RANS and measured data. The current investigation shows that there are significant unsteady flow effects on the performance of the circumferential grooves casing treatment. For the currently investigated rotor, the unsteady effects are of the same magnitude as the steady effects in terms of extending the compressor stall margin.

Hah, Chunill↗
DOE OSTI2025

Operation of helium sub-atmospheric multistage cryogenic centrifugal compressor trains: Part 2 – Transient modeling and pump-down path selection

Low-pressure conditions required for operation of helium cryogenic systems below the normal boiling point (i.e. 4.2 K) are established through a transient process, commonly referred to as ‘pump-down’. This process is defined as the transition from pressures above atmospheric conditions to the saturation pressure which corresponds to a specified operational temperature. The FRIB 2 K system consists of five cryogenic centrifugal compressors which are operated in series. Historically, the pump-down process path has been established through empirical methods and system operator experience. Investigation into the pump-down process at FRIB aimed to develop a pump-down methodology which relies on theoretical model predictions rather than empirically developed process paths. Ensuring stable operation during the pump-down process involved application of a centrifugal compressor performance prediction model, which is described in Part 1 of this paper. Compressor performance maps can be directly used to evaluate the stability of a selected pump-down path and anticipate the overall reliability of the selected path. In conjunction with the compressor performance maps, a system pressure model was developed to estimate the transient pressure response during the pump-down process. Lastly, an explicit equation was developed to establish a mass flow rate profile for the pump-down process. Implementation of the presented methodology (including the developed models) allows for the system operator to determine a continuous pump-down path which maintains compressor stability while conforming to overall system capabilities. Altogether, the methodology presented has resulted in simplification of transient pump-down operations and increased the reliability, stability and efficiency of the pump-down process.

Compressor train control↗
NASA NTRS2015

Unsteady Loss in the Stator Due to the Incoming Rotor Wake in a Highly-Loaded Transonic Compressor

The present paper reports an investigation of unsteady loss generation in the stator due to the incoming rotor wake in an advanced GE transonic compressor design with a high-fidelity numerical method. This advanced compressor with high reaction and high stage loading has been investigated both experimentally and analytically in the past. The measured efficiency in this advanced compressor is significantly lower than the design intention goal. The general understanding is that the current generation of compressor design analysis tools miss some important flow physics in this modern compressor design. To pinpoint the source of the efficiency miss, an advanced test with a detailed flow traverse was performed for the front one and a half stage at the NASA Glenn Research Center.

Compressor↗
NASA NTRS2016

Effects of Double-Leakage Tip Clearance Flow on the Performance of a Compressor Stage with a Large Rotor Tip Gap

Effects of a large rotor tip gap on the performance of a one and half stage axial compressor are investigated in detail with a numerical simulation based on LES and available PIV data. The current paper studies the main flow physics, including why and how the loss generation is increased with the large rotor tip gap. The present study reveals that when the tip gap becomes large, tip clearance fluid goes over the tip clearance core vortex and enters into the next blade's tip gap, which is called double-leakage tip clearance flow. As the tip clearance flow enters into the adjacent blade's tip gap, a vortex rope with a lower pressure core is generated. This vortex rope breaks up the tip clearance core vortex of the adjacent blade, resulting in a large additional mixing. This double-leakage tip clearance flow occurs at all operating conditions, from design flow to near stall condition, with the large tip gap for the current compressor stage. The double-leakage tip clearance flow, its interaction with the tip clearance core vortex of the adjacent blade, and the resulting large mixing loss are the main flow mechanism of the large rotor tip gap in the compressor. When the tip clearance is smaller, flow near the end wall follows more closely with the main passage flow and this double-leakage tip clearance flow does not happen near the design flow condition for the current compressor stage. When the compressor with a large tip gap operates at near stall operation, a strong vortex rope is generated near the leading edge due to the double-leakage flow. Part of this vortex separates from the path of the tip clearance core vortex and travels from the suction side of the blade toward the pressure side of the blade. This vortex is generated periodically at near stall operation with a large tip gap. As the vortex travels from the suction side to the pressure side of the blade, a large fluctuation of local pressure forces blade vibration. Nonsynchronous blade vibration occurs due to this vortex as the frequency of this vortex generation is not the same as the rotor. The present investigation confirms that this vortex is a part of separated tip clearance vortex, which is caused by the double-leakage tip clearance flow.

flow↗
NASA NTRSDate not supplied

Flow Physics at a Large Rotor Tip Gap in a Multi-Stage Axial Compressor

The flow physics in a large rotor tip gap in a 1.5-stage axial compressor is investigated in the current study. The flow structure in the rotor tip region is complex with several dominant vortical structures of opposite rotation, resulting in inhomogeneous and highly anisotropic turbulence. Earlier measurements show that eddy viscosity is negative over large parts of the tip region and eddy viscosity varies among stress/strain components. The present study aims to understand how the complex nature of rotor tip leakage flow affects compressor performance when the tip gap size is greater than 4–5% of the rotor span, which is typical of advanced small core engines. Unsteady Reynolds-averaged Navier-Stokes (URANS) and Large Eddy Simulation (LES) techniques are applied to study flow physics in a large rotor tip gap (5.5% of rotor span) in a 1.5-stage axial compressor. Calculated flow fields from the two different approaches are compared with available measurements and examined in detail. LES calculates the pressure rise in the present compressor fairly well, while URANS with a standard two-equation turbulence closure underpredicts the pressure rise by 15-20% of the measured values. The current study shows that URANS with the current turbulence closure produces much higher all-positive eddy viscosity in the tip-gap region compared to measurements and LES. The distribution of eddy viscosity in the URANS simulation is also wrong. Consequently, the flow in the tip region is highly damped with significantly larger blockage generation, which results in the tip leakage vortex (TLV) staying closer to the blade suction side compared to the measurement. When the TLV stays closer to the blade, both flow turning and the pressure rise across the compressor are reduced compared to the measurements. It appears that this effect is amplified by a large rotor tip gap.

tip gap↗
DOE OSTI2024

Development of a near-isothermal transcritical CO 2 compression system with a liquid piston compressor

Compressors are critical components in vapor compression cycle systems, significantly contributing to energy consumption. As global demand for HVAC&R systems rises, enhancing compressor efficiency becomes increasingly vital. This paper introduces a novel liquid piston compressor integrated with a gas cooler for the transcritical CO 2 refrigeration cycle. The liquid piston enables CO 2 refrigerant compression within various types of heat exchangers, facilitating the transfer of compression heat to the heat transfer fluid. By releasing significant heat, this compressor allows for removing or downsizing the traditional gas cooler in the refrigeration system. This paper presents the experimental performance of the first near-isothermal compressor utilizing a liquid piston in a vapor compression cycle. The critical parameters affecting heat transfer are analyzed by using a 1-D simulation model to achieve a near-isothermal compression process. The results show that the developed prototype successfully reduced the compression temperature increase from 95 K to 10 K, achieving 90 % isothermal efficiency. Furthermore, the 1-D simulation results suggest the smaller internal diameter tubes benefit the isothermal efficiency the most.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
NASA NTRS1972

Evaluation of circumferential airflow uniformity entering combustors from compressors. Volume 1: Discussion of data and results

The compressor discharge airflow uniformity of two compressors from advanced engines, the J58 and F100/F401, was studied. Compressor discharge pressures and temperatures at up to 33 circumferential rake locations allowed the airflow distribution to be ascertained and computer plotted. Several flight conditions and compressor variables, i.e., inlet distortion, modified seals, etc., were analyzed. An unexpectedly high nonuniform airflow was found for both compressors. Circumferential airflow deviation differences of up to 52% from maximum to minimum were found for the J58, and up to 40% for the F100/F401. The effects of aerodynamic and thermal distortion were found to be additive. The data were analyzed for influence of exit guide vane wakes and found free of any effect. Data system errors were small in relation to the measured pressure and temperature variations.

Shadowen, J. H.↗
NASA NTRS1973

FORTRAN program for predicting off-design performance of centrifugal compressors

A FORTRAN program for calculating the off-design performance of centrifugal compressors with channel diffusers is presented. Use of the program requires complete knowledge of the overall impeller and diffuser geometries. Individual losses are computed using analytical equations and empirical correlations which relate loss levels to velocity diagram characteristics and overall geometry. On a given speed line compressor performance is calculated for a range of inlet velocity levels. At flow rates between surge and choke, individual efficiency decrements, compressor overall efficiency, and compressor total pressure ratio are tabulated. An example case of performance comparison with a compressor built by a commercial engine manufacturer is presented to demonstrate the correlation with limited experimental data.

Galvas, M. R.↗
NASA NTRS1974

Formulation of a distortion index based on peak compressor pressure ratios

In order to effectively use a compressor face total-pressure distortion index as a measure of inlet-engine compatibility, a correlation of distortion amplitude with stall margin must be developed with minimal scatter. A recent analysis of data recorded in extensive distortion screen tests with the J85-GE-13 turbojet engine has resulted in a correlation based on compressor discharge pressure ratioed to the minimum pressure at the compressor face. Simply by determining compressor stall lines with a single hub radial distortion pattern, a single tip radial pattern, and with undistorted inflow, the overall compressor pressure ratio at stall for even the most complex distortion pattern was found to be predictable.

Calogeras, J. E.↗
NASA NTRS1974

Formulation of a distortion index based on peak compressor pressure ratios

In order to effectively use a compressor face total-pressure distortion index as a measure of inlet-engine compatibility, a correlation of distortion amplitude with stall margin must be developed with minimal scatter. A recent analysis of data recorded in extensive distortion screen tests with the J85-GE-13 turbojet engine has resulted in a correlation based on compressor discharge pressure ratioed to the minimum pressure at the compressor face. Simply by determining compressor stall lines with a single hub radial distortion pattern, a single tip radial pattern, and with undistorted inflow, the overall compressor pressure ratio at stall for even the most complex distortion pattern was found to be predictable.

Calogeras, J. E.↗
NASA NTRS1975

Prediction of axial-flow instabilities in a turbojet engine by use of a multistage compressor simulation on the digital computer

A method of estimating the undistorted stall line for an axial-flow compressor by using the digital computer is presented. The method involves linearization of nonlinear dynamic equations about an operating point on a speed line, and then application of the first method of Lyapunov to determine the stability of the nonlinear system from the stability of the linear system. The method is applied to a simulation of the J85 compressor, which utilizes stage stacking and lumped volume techniques for the interstage regions to simulate steady-state and dynamic compressor performance. The stability boundary predicted by the digital simulation compares quite well with the stall line predicted by a dynamic simulation of the J85 compressor programmed on the analog computer. Since previous studies have shown that the analog-predicted stall line agrees well with the stall line of the compressor, the digital method presented is also a good means of estimating the stall line.

Daniele, C. J.↗