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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Aerospace Threaded Fastener Strength in Combined Shear and Tension Loading

A test program was initiated by Marshall Space Flight Center and sponsored by the NASA Engineering and Safety Center to characterize the failure behavior of a typical high-strength aerospace threaded fastener under a range of shear to tension loading ratios for both a nut and an insert configuration where the shear plane passes through the body and threads, respectively. The testing was performed with a customized test fixture designed to test a bolt with a single shear plane at a discrete range of loading angles. The results provide data to compare against existing combined loading failure criteria and to quantify the bolt strength when the shear plane passes through the threads.

Threaded fastener↗

Aerospace Threaded Fastener Strength With Joint Shims

Bolted joints with a nonload-carrying member, like a shim or spacer, and loaded in shear introduce bending moment into the bolt that reduces the bolt shear load-carrying capability. Various design criteria are available that attempt to account for the additional bending and provide reduced allowable bolt loads. The actual shear load-carrying capability of a typical aerospace fastener with various thickness shims was determined by test using both aluminum and steel joint members. The results are compared against existing design criteria, which are shown to be adequate for their intended purposes.

threaded fastener, bolt, strength criteria, shim, ↗

Embedded symmetric positive semi-definite machine-learned elements for reduced-order modeling in finite-element simulations with application to threaded fasteners

Here, we present a machine-learning strategy for finite element analysis of solid mechanics wherein we replace complex portions of a computational domain with a data-driven surrogate. In the proposed strategy, we decompose a computational domain into an “outer” coarse-scale domain that we resolve using a finite element method (FEM) and an “inner” fine-scale domain. We then develop a machine-learned (ML) model for the impact of the inner domain on the outer domain. In essence, for solid mechanics, our machine-learned surrogate performs static condensation of the inner domain degrees of freedom. This is achieved by learning the map from displacements on the inner-outer domain interface boundary to forces contributed by the inner domain to the outer domain on the same interface boundary. We consider two such mappings, one that directly maps from displacements to forces without constraints, and one that maps from displacements to forces by virtue of learning a symmetric positive semi-definite (SPSD) stiffness matrix. We demonstrate, in a simplified setting, that learning an SPSD stiffness matrix results in a coarse-scale problem that is well-posed with a unique solution. We present numerical experiments on several exemplars, ranging from finite deformations of a cube to finite deformations with contact of a fastener-bushing geometry. We demonstrate that enforcing an SPSD stiffness matrix drastically improves the robustness and accuracy of FEM–ML coupled simulations, and that the resulting methods can accurately characterize out-of-sample loading configurations with significant speedups over the standard FEM simulations.

97 MATHEMATICS AND COMPUTING↗

Influence of a Stationary Heat Source on the Stress State of a Half Space with Rigidly, Smoothly, or Flexibly Fastened Boundary

By using the thermoelastic potential of displacements and the Love biharmonic function, we determine the temperature, displacements, and stresses caused by a stationary heat source in a semiinfinite body whose boundary is rigidly, smoothly, or flexibly fastened either under the conditions of zero temperature kept on it or under the conditions of heat insulation. The plots of the dependences of axial, radial, circular, and tangential stresses on the boundary of the body on the distance between the heat source and this boundary are presented.

42 ENGINEERING↗

Maturing Rational Design Methodologies and Industry Consensus Engineering Standards: Critical Fastened Joints - Solar PV Industry

Critical structural joints can be seen throughout a solar array and are called upon to secure modules and keep racking assembled and able to resist large demands from winds and snow loads. In the relatively new and fast-growing solar PV industry, the important role these hardware assemblies (e.g. clips, clamps, bolts, nuts, washers) play is not well understood by product designers. Failures with critical structural joints are surprisingly common and point to the need for maturing the engineering and assembly of these joints. The wide variety of design concepts (Figure 2&2) demonstrate interesting and innovative ideas but are lacking the basics of fastener engineering seen in matured industries (e.g. transportation, buildings). Complicating the maturing process for critical structural joints is that they are one component in rack supporting structures that exhibits a systems behavior; each component will affect the other and play a key role in maintaining structural integrity. When wind loads the surface of a module, the underlying racking members deflect and twist which in turn imparts forces back into the joints and into the mounted modules. Often, these supporting rack structures exhibit high deflections and low natural frequencies which amplify the demands placed into the joints even in moderate winds. Current engineering practices and associated structural conventions view solar racking support structures as they would a high mass building that exhibit more static behaviors in wind events. Solar structures are unique from high mass buildings and require the development of solar specific industry engineering consensus standards.

14 SOLAR ENERGY↗

Fastener provides for bolt misalignment and quick release of flange

Fastener enables two large flanges to be bolted together without close alignment between the bolt and bolt-hole diameters, and provides for a quick release of one of the flanges under emergency conditions. It contains a nut that is retained by a square head in a recess in one side of the removable flange and by a collar and snap ring on the other side of the flange.

England, C.↗

Flexible fastener effects airtight material closure

Flexible tube inserted into a 3/4-round strip receptacle inflates to form an airtight material fastener. Inflation is done with a carbon dioxide cartridge and deflation by a manually operated release valve. Device has potential use in space suits, underwater suits, and other protective clothing.

Nay, D. L.↗

Beryllium fastener technology

Program was conducted to develop, produce, and test optimum-configuration, beryllium prestressed and blind fasteners. The program was carried out in four phases - phase 1, feasibility study, phase 2, development, phase 3, evaluation of beryllium alloys, and phase 4, fabrication and testing.

Glackin, J. J.↗

Technique for anchoring fasteners to honeycomb panels

Two-piece fastener bushing provides mounting surface for components on a three-inch thick honeycomb structure. Specially constructed starter drill and sheet metal drill permit drilling without misalignment. Tapered knife-edge cutting tool removes honeycomb core material without tearing the adjacent material.

Brown, W. J.↗