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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Laser propulsion

An introduction to thermal laser propulsion is presented. This form of rocket propulsion uses a laser beam from a remotely-located laser to heat a propellant gas, which is then expanded in a conventional way to produce thrust. This propulsion scheme has the potential for producing high specific impulse (greater than 1000 s) at moderate to high thrust (1000 lbs). Laser propulsion can thus fill a niche in propulsion for spaceflight missions which can be filled by no other practical scheme. The system analyses and some of the experimental and theoretical studies which have been performed are briefly reviewed. Production of thrust by a pulsed laser has been demonstrated on a laboratory scale at an Isp of 1000 s in hydrogen. While more work is needed, it seems apparent that laser propulsion has an important and unique capability which should be pursued, and should be considered for space missions in the 1990's and beyond.

Kemp, N. H.↗

Induction Heating Model of Cermet Fuel Element Environmental Test (CFEET)

Deep space missions with large payloads require high specific impulse and relatively high thrust to achieve mission goals in reasonable time frames. Nuclear Thermal Rockets (NTR) are capable of producing a high specific impulse by employing heat produced by a fission reactor to heat and therefore accelerate hydrogen through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000 K) and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high‐temperature hydrogen exposure on fuel elements are limited. The primary concern is the mechanical failure of fuel elements due to large thermal gradients; therefore, high‐melting‐point ceramics‐metallic matrix composites (cermets) are one of the fuels under consideration as part of the Nuclear Cryogenic Propulsion Stage (NCPS) Advance Exploration System (AES) technology project at the Marshall Space Flight Center. The purpose of testing and analytical modeling is to determine their ability to survive and maintain thermal performance in a prototypical NTR reactor environment of exposure to hydrogen at very high temperatures and obtain data to assess the properties of the non‐nuclear support materials. The fission process and the resulting heating performance are well known and do not require that active fissile material to be integrated in this testing. A small‐scale test bed; Compact Fuel Element Environmental Tester (CFEET), designed to heat fuel element samples via induction heating and expose samples to hydrogen is being developed at MSFC to assist in optimal material and manufacturing process selection without utilizing fissile material. This paper details the analytical approach to help design and optimize the test bed using COMSOL Multiphysics for predicting thermal gradients induced by electromagnetic heating (Induction heating) and Thermal Desktop for radiation calculations.

Gomez, C. F.↗

Induction Heating Model of Cermet Fuel Element Environmental Test (CFEET)

Deep space missions with large payloads require high specific impulse and relatively high thrust to achieve mission goals in reasonable time frames. Nuclear Thermal Rockets (NTR) are capable of producing a high specific impulse by employing heat produced by a fission reactor to heat and therefore accelerate hydrogen through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000 K) and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high‐temperature hydrogen exposure on fuel elements are limited. The primary concern is the mechanical failure of fuel elements due to large thermal gradients; therefore, high‐melting‐point ceramics‐metallic matrix composites (cermets) are one of the fuels under consideration as part of the Nuclear Cryogenic Propulsion Stage (NCPS) Advance Exploration System (AES) technology project at the Marshall Space Flight Center. The purpose of testing and analytical modeling is to determine their ability to survive and maintain thermal performance in a prototypical NTR reactor environment of exposure to hydrogen at very high temperatures and obtain data to assess the properties of the non‐nuclear support materials. The fission process and the resulting heating performance are well known and do not require that active fissile material to be integrated in this testing. A small‐scale test bed; Compact Fuel Element Environmental Tester (CFEET), designed to heat fuel element samples via induction heating and expose samples to hydrogen is being developed at MSFC to assist in optimal material and manufacturing process selection without utilizing fissile material. This paper details the analytical approach to help design and optimize the test bed using COMSOL Multiphysics for predicting thermal gradients induced by electromagnetic heating (Induction heating) and Thermal Desktop for radiation calculations.

Gomez, Carlos F.↗

Variable geometry aft-fan for takeoff quieting or thrust augmentation of a turbojet engine

A concept is presented that combines the low-noise and high-thrust characteristics of a turbofan at takeoff, together with its high efficiency at subsonic flight speeds, with the high efficiency of a turbojet at supersonic cruise. It consists of a free turbine with tip fan mounted behind the turbine of a conventional turbojet engine. Fan air is supplied from blow-in doors or is ducted from the main engine inlet. At high flight speeds where fan augmentation is not desirable, the fan inlet is closed and the free turbine is stopped by adjustment of its variable-camber stators. Estimates of noise, cycle performance, and example configurations are presented for a typical supersonic transport application.

Weber, R. J.↗

Optimal orbital rendezvous using high and low thrust

Optimal control theory is used to examine a specific class of spacecraft trajectory problems where high- and low-thrust propulsion systems are utilized. These problems assume a spacecraft is in an established orbit about a planet. It is desired to execute an intercept of a pre-determined position in space in a specified amount of time using an optimal high-thrust program. The spacecraft then returns to the original orbit station using the low-thrust propulsion system in an optimal fashion. A minimum fuel solution is sought using the linearized equations of motion, known as the CW equations, which simplify the necessary computations. Solutions are obtained for problems with a fixed final time. However, for the time-open case, the optimal solution is for the final time to be infinite. With a weighted function of the final time in the performance index, a limited range of optimal single impulse solutions for the time -open case can also be found.

Prussing, John E.↗

Evaluation of an Ejector Ramjet Based Propulsion System for Air-Breathing Hypersonic Flight

A Rocket Based Combined Cycle (RBCC) engine system is designed to combine the high thrust to weight ratio of a rocket along with the high specific impulse of a ramjet in a single, integrated propulsion system. This integrated, combined cycle propulsion system is designed to provide higher vehicle performance than that achievable with a separate rocket and ramjet. The RBCC engine system studied in the current program is the Aerojet strutjet engine concept, which is being developed jointly by a government-industry team as part of the Air Force HyTech program pre-PRDA activity. The strutjet is an ejector-ramjet engine in which small rocket chambers are embedded into the trailing edges of the inlet compression struts. The engine operates as an ejector-ramjet from take-off to slightly above Mach 3. Above Mach 3 the engine operates as a ramjet and transitions to a scramjet at high Mach numbers. For space launch applications the rockets would be re-ignited at a Mach number or altitude beyond which air-breathing propulsion alone becomes impractical. The focus of the present study is to develop and demonstrate a strutjet flowpath using hydrocarbon fuel at up to Mach 7 conditions. Freejet tests of a candidate flowpath for this RBCC engine were conducted at the NASA Lewis Research Center's Hypersonic Tunnel Facility between July and September 1996. This paper describes the engine flowpath and installation, outlines the primary objectives of the program, and describes the overall results of this activity. Through this program 15 full duration tests, including 13 fueled tests were made. The first major achievement was the further demonstration of the HTF capability. The facility operated at conditions up to 1950 K and 7.34 MPa, simulating approximately Mach 6.6 flight. The initial tests were unfueled and focused on verifying both facility and engine starting. During these runs additional aerodynamic appliances were incorporated onto the facility diffuser to enhance starting. Both facility and engine starting were achieved. Further, the static pressure distributions compared well with the results previously obtained in a 40% subscale flowpath study conducted in the LERC 1X1 supersonic wind tunnel (SWT), as well as the results of CFD analysis. Fueled performance results were obtained for the engine at both simulated Mach 6 (1670 K) and Mach 6.6 (1950 K) conditions. For all these tests the primary fuel was liquid JP-10 with gaseous silane (a mixture of 20% SiH4 and 80% H2 by volume) as an ignitor/pilot. These tests verified performance of this engine flowpath in a freejet mode. High combustor pressures were reached and significant changes in axial force were achieved due to combustion. Future test plans include redistributing the fuel to improve mixing, and consequently performance, at higher equivalence ratios.

Thomas, Scott R.↗

Evaluation of an Ejector Ramjet Based Propulsion System for Air-Breathing Hypersonic Flight

A Rocket Based Combined Cycle (RBCC) engine system is designed to combine the high thrust to weight ratio of a rocket along with the high specific impulse of a ramjet in a single, integrated propulsion system. This integrated, combined cycle propulsion system is designed to provide higher vehicle performance than that achievable with a separate rocket and ramjet. The RBCC engine system studied in the current program is the Aerojet strutjet engine concept, which is being developed jointly by a government-industry team as part of the Air Force HyTech program pre-PRDA activity. The strutjet is an ejector-ramjet engine in which small rocket chambers are embedded into the trailing edges of the inlet compression struts. The engine operates as an ejector-ramjet from takeoff to slightly above Mach 3. Above Mach 3 the engine operates as a ramjet and transitions to a scramjet at high Mach numbers. For space launch applications the rockets would be re-ignited at a Mach number or altitude beyond which air-breathing propulsion alone becomes impractical. The focus of the present study is to develop and demonstrate a strutjet flowpath using hydrocarbon fuel at up to Mach 7 conditions.

Thomas, Scott R.↗

Design and Analysis of a 250 MW Plate-fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) system is a viable option for deep space missions considering its high thrust and lightweight. Promising fuel options being considered for the high operating temperature of NTP include the graphite composite fuel and the tungsten cermet fuel. As there remains uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more standard fuels that are based on proven and tested nuclear technologies are being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight fuel plate concept used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for the future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Design and Analysis of a 250 MW Plate-Fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) is a viable option for deep space missions due to its high thrust and lightweight system. Promising fuel options considered for the high operating temperature of NTP include graphite composite fuel and tungsten cermet fuel. As there remain uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more typical fuels based on proven nuclear technologies are also being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight-plate fuel assembly design used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Recovery from Missed Thrust During Gateway's NRHO Insertion Using Auxiliary Propulsion

Results are presented by which a high thrust reaction control system (RCS) can be used to complete insertion of the Gateway into a Near Rectilinear Halo Orbit (NRHO) in the event of a missed thrust event (MTE).Recovery solutions are presented in terms of the response time afforded, the ∆v required, and the NRHO insertion delay relative to the reference trajectory. Results are presented for methodologies that maintain the reference trajectory NRHO insertion epoch as well as those that optimize this insertion epoch in order to buy down recovery costs and increase the robustness of solutions. This analysis presents solutions which, in the event of an MTE during NRHO insertion, enable RCS recoveries that require under 20 m/s ∆v and less than four days of NRHO insertion delay.

mission design↗

Low Cost Nuclear Thermal Rocket Cermet Fuel Element Environment Testing

Deep space missions with large payloads require high specific impulse and relatively high thrust to achieve mission goals in reasonable time frames.1,2 Conventional storable propellants produce average specific impulse. Nuclear thermal rockets capable of producing high specific impulse are proposed. Nuclear thermal rockets employ heat produced by fission reaction to heat and therefore accelerate hydrogen, which is then forced through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000 K), and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high-temperature hydrogen exposure on fuel elements are limited.3 The primary concern is the mechanical failure of fuel elements that employ high-melting-point metals, ceramics, or a combination (cermet) as a structural matrix into which the nuclear fuel is distributed. The purpose of the testing is to obtain data to assess the properties of the non-nuclear support materials, as-fabricated, and determine their ability to survive and maintain thermal performance in a prototypical NTR reactor environment of exposure to hydrogen at very high temperatures. The fission process of the planned fissile material and the resulting heating performance is well known and does not therefore require that active fissile material be integrated in this testing. A small-scale test bed designed to heat fuel element samples via non-contact radio frequency heating and expose samples to hydrogen is being developed to assist in optimal material and manufacturing process selection without employing fissile material. This paper details the test bed design and results of testing conducted to date.

Bradley, D. E.↗

Wind-Tunnel Investigation of Effects of Unsymmetrical Horizontal-Tail Arrangements on Power-on Static Longitudinal Stability of a Single-Engine Airplane Model

A wind-tunnel investigation has been made to determine the effects of unsymmetrical horizontal-tail arrangements on the power-on static longitudinal stability of a single-engine single-rotation airplane model. Although the tests and analyses showed that extreme asymmetry in the horizontal tail indicated a reduction in power effects on longitudinal stability for single-engine single-rotation airplanes, the particular "practical" arrangement tested did not show marked improvement. Differences in average downwash between the normal tail arrangement and various other tail arrangements estimated from computed values of propeller-slipstream rotation agreed with values estimated from pitching-moment test data for the flaps-up condition (low thrust and torque) and disagreed for the flaps-down condition (high thrust and torque). This disagreement indicated the necessity for continued research to determine the characteristics of the slip-stream behind various propeller-fuselage-wing combinations. Out-of-trim lateral forces and moments of the unsymmetrical tail arrangements that were best from consideration of longitudinal stability were no greater than those of the normal tail arrangement.

AIRFOILS - NACA 65(216-012(MOD ) - CHAR & MOMENTS ↗

Magnetoplasmadynamic thruster development

Current research on self-field MPD thrusters presents the possibility of developing high power/low cost electric propulsion. The interest generated in this propulsion concept within both NASA and the U.S. Air Force has led to a coordinated interagency effort, and the recent completion of several test sites are expected to speed thruster concept development. Efficiencies approaching 40% at 2200 sec have been experimentally demonstrated. Among the characteristics recommending development of MPD thrusters are high thrust density and power handling capability, simplicity, and a wide dynamic range of thrust and specific impulse. MPD thrusters can, moreover, operate either continuously, at high available power levels, or in a pulsed mode, to match lower power levels.

Pawlik, E. V.↗

A History of Welding on the Space Shuttle Main Engine (1975 to 2010)

The Space Shuttle Main Engine (SSME) is a high performance, throttleable, liquid hydrogen fueled rocket engine. High thrust and specific impulse (Isp) are achieved through a staged combustion engine cycle, combined with high combustion pressure (approx.3000psi) generated by the two-stage pump and combustion process. The SSME is continuously throttleable from 67% to 109% of design thrust level. The design criteria for this engine maximize performance and weight, resulting in a 7,800 pound rocket engine that produces over a half million pounds of thrust in vacuum with a specific impulse of 452/sec. It is the most reliable rocket engine in the world, accumulating over one million seconds of hot-fire time and achieving 100% flight success in the Space Shuttle program. A rocket engine with the unique combination of high reliability, performance, and reusability comes at the expense of manufacturing simplicity. Several innovative design features and fabrication techniques are unique to this engine. This is as true for welding as any other manufacturing process. For many of the weld joints it seemed mean cheating physics and metallurgy to meet the requirements. This paper will present a history of the welding used to produce the world s highest performance throttleable rocket engine.

Zimmerman, Frank R.↗

Free radical propulsion concept

The concept of a free radical propulsion system, utilizing the recombination energy of dissociated low molecular weight gases to produce thrust, is analyzed. The system, operating at a theoretical impulse with hydrogen, as high as 2200 seconds at high thrust to power ratio, is hypothesized to bridge the gap between chemical and electrostatic propulsion capabilities. A comparative methodology is outlined by which characteristics of chemical and electric propulsion for orbit raising mission can be investigated. It is noted that free radicals proposed in rockets previously met with difficulty and complexity in terms of storage requirements; the present study proposes to eliminate the storage requirements by using electric energy to achieve a continuous-flow product of free radicals which are recombined to produce a high velocity propellant. Microwave energy used to dissociate a continuously flowing gas is transferred to the propellant via three-body-recombination for conversion to propellant kinetic energy. Microwave plasma discharge was found in excess of 90 percent over a broad range of pressure in preliminary experiments, and microwave heating compared to electrothermal heating showed much higher temperatures in gasdynamic equations.

Hawkins, C. E.↗

Single thrust period missions to Uranus for unmanned nuclear-electric propulsion systems

The effects of trip time, propulsion time, and specific powerplant mass are studied for optimized unmanned probe spacecraft on missions to Uranus with nuclear-electric propulsion systems. Electric propulsion is confined to a single thrust period at the beginning of each mission. Mission profiles include both high-thrust and electric-propulsion Earth-departure modes for planet flyby and orbital capture. Effects of propulsion time and propulsion system parameters are evaluated, and typical design features of the nuclear-electric spacecraft are outlined. Payload capability comparisons are made with systems employing ballistic transfer and solar-electric propulsion.

Zola, C. L.↗

Castable thermal insulation for use as heat shields

Structural members supporting the afterburners of high thrust rocket engines are subjected to extreme heating, along with severe vibration and high acceleration levels during early lift-off. Chemically-bonded, castable, zircon composite foams were developed and successfully tested to meet specific, laboratory simulated lift-off conditions.

Mountvala, A. J.↗

Magnetized Target Fusion Propulsion: Plasma Injectors for MTF Guns

To achieve increased payload size and decreased trip time for interplanetary travel, a low mass, high specific impulse, high thrust propulsion system is required. This suggests the need for research into fusion as a source of power and high temperature plasma. The plasma would be deflected by magnetic fields to provide thrust. Magnetized Target Fusion (MTF) research consists of several related investigations into these topics. These include the orientation and timing of the plasma guns and the convergence and interface development of the "pusher" plasma. Computer simulations of the gun as it relates to plasma initiation and repeatability are under investigation. One of the items under development is the plasma injector. This is a surface breakdown driven plasma generator designed to function at very low pressures. The performance, operating conditions and limitations of these injectors need to be determined.

Griffin, Steven T.↗