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At least 145 records · Page 8

Hover Testing of the NASA/Army/MIT Active Twist Rotor Prototype Blade

Helicopter rotor individual blade control promises to provide a mechanism for increased rotor performance and reduced rotorcraft vibrations and noise. Active material methods, such as piezoelectrically actuated trailing-edge flaps and strain-induced rotor blade twisting, provide a means of accomplishing individual blade control without the need for hydraulic power in the rotating system. Recent studies have indicated that controlled strain induced blade twisting can be attained using piezoelectric active fiber composite technology. In order to validate these findings experimentally, a cooperative effort between NASA Langley Research Center, the Army Research Laboratory, and the MIT Active Materials and Structures Laboratory has been developed. As a result of this collaboration an aeroelastically-scaled active-twist model rotor blade has been designed and fabricated for testing in the heavy gas environment of the Langley Transonic Dynamics Tunnel (TDT). The results of hover tests of the active-twist prototype blade are presented in this paper. Comparisons with applicable analytical predictions of active-twist frequency response in hovering flight are also presented.

Matthew L Wilbur↗

Bias Momentum Sizing for Hovering Dual-Spin Platforms

An atmospheric flight vehicle in hover is typically controlled by varying its thrust vector. Achieving both levitation and attitude control with the propulsion system places considerable demands on it for agility and precision, particularly if the vehicle is statically unstable, or nearly so. These demands can be relaxed by introducing an appropriately sized angular momentum bias aligned with the vehicle's yaw axis, thus providing an additional margin of attitude stability about the roll and pitch axes. This paper describes a methodical approach for trading off angular momentum bias level needed with desired levels of vehicle response due to the design disturbance environment given a vehicle's physical parameters. It also describes several simplifications that provide a more physical and intuitive understanding of dual-spin dynamics for hovering atmospheric vehicles. This approach also mitigates the need for control torques and inadvertent actuator saturation difficulties in trying to stabilize a vehicle via control torques produced by unsteady aerodynamics, thrust vectoring, and unsteady throttling. Simulation results, based on a subscale laboratory test flying platform, demonstrate significant improvements in the attitude control robustness of the vehicle with respect to both wind disturbances and off-center of gravity payload changes during flight.

Lim, Kyong B.↗

CMG-Augmented Control of a Hovering VTOL Platform

This paper describes how Control Moment Gyroscopes (CMGs) can be used for stability augmentation to a thrust vectoring system for a generic Vertical Take-Off and Landing platform. The response characteristics of the platform which uses only thrust vectoring and a second configuration which includes a single-gimbal CMG array are simulated and compared for hovering flight while subject to severe air turbulence. Simulation results demonstrate the effectiveness of a CMG array in its ability to significantly reduce the agility requirement on the thrust vectoring system. Albeit simplifying physical assumptions on a generic CMG configuration, the numerical results also suggest that reasonably sized CMGs will likely be sufficient for a small hovering vehicle.

Lim, K. B.↗

An Investigation of Large Tilt-Rotor Short-Term Attitude Response Handling Qualities Requirements in Hover

A piloted simulation investigation was conducted using the NASA Ames Vertical Motion Simulator to study the impact of pitch, roll and yaw attitude bandwidth and phase delay on handling qualities of large tilt-rotor aircraft. Multiple bandwidth and phase delay pairs were investigated for each axis. The simulation also investigated the effect that the pilot offset from the center of gravity has on handling qualities. While pilot offset does not change the dynamics of the vehicle, it does affect the proprioceptive and visual cues and it can have an impact on handling qualities. The experiment concentrated on two primary evaluation tasks: a precision hover task and a simple hover pedal turn. Six pilots flew over 1400 data runs with evaluation comments and objective performance data recorded. The paper will describe the experiment design and methodology, discuss the results of the experiment and summarize the findings.

Malcipa, Carlos↗

The Development and Hover Test Application of a Projection Moire Interferometry Blade Displacement Measurement System

Projection moir interferometry (PMI) was employed to measure blade deflections during a hover test of a generic model-scale rotor in the NASA Langley 14x22 subsonic wind tunnel s hover facility. PMI was one of several optical measurement techniques tasked to acquire deflection and flow visualization data for a rotor at several distinct heights above a ground plane. Two of the main objectives of this test were to demonstrate that multiple optical measurement techniques can be used simultaneously to acquire data and to identify and address deficiencies in the techniques. Several PMI-specific technical challenges needed to be addressed during the test and in post-processing of the data. These challenges included developing an efficient and accurate calibration method for an extremely large (65 inch) height range; automating the analysis of the large amount of data acquired during the test; and developing a method to determinate the absolute displacement of rotor blades without a required anchor point measurement. The results indicate that the use of a single-camera/single-projector approach for the large height range reduced the accuracy of the PMI system compared to PMI systems designed for smaller height ranges. The lack of the anchor point measurement (due to a technical issue with one of the other measurement techniques) limited the ability of the PMI system to correctly measure blade displacements to only one of the three rotor heights tested. The new calibration technique reduced the data required by 80 percent while new post-processing algorithms successfully automated the process of locating rotor blades in images, determining the blade quarter chord location, and calculating the blade root and blade tip heights above the ground plane.

Sekula, Martin K.↗

Handling Qualities of a Large Civil Tiltrotor in Hover using Translational Rate Command

A Translational Rate Command (TRC) control law has been developed to enable low speed maneuvering of a large civil tiltrotor with minimal pitch changes by means of automatic nacelle angle deflections for longitudinal velocity control. The nacelle actuator bandwidth required to achieve Level 1 handling qualities in hover and the feasibility of additional longitudinal cyclic control to augment low bandwidth nacelle actuation were investigated. A frequency-domain handling qualities criterion characterizing TRC response in terms of bandwidth and phase delay was proposed and validated against a piloted simulation conducted on the NASA-Ames Vertical Motion Simulator. Seven experimental test pilots completed evaluations in the ADS-33E-PRF Hover Mission Task Element (MTE) for a matrix of nacelle actuator bandwidths, equivalent rise times and control response sensitivities, and longitudinal cyclic control allocations. Evaluated against this task, longitudinal phase delay shows the Level 1 boundary is around 0.4 0.5 s. Accordingly, Level 1 handling qualities were achieved either with a nacelle actuator bandwidth greater than 4 rad/s, or by employing longitudinal cyclic control to augment low bandwidth nacelle actuation.

Malpica, Carlos A.↗

Effect of Inflow Boundary Conditions on Hovering Tilt-Rotor Flows

A study on the effect of inflow turbulence boundary conditions on the local flow on and around a body in flight has been carried out. The study has been carried out using OVERFLOW2 flow solver using the default Spalart-Allmaras turbulence model in OVERFLOW. Many OVERFLOW turbulent flow simulations have been reported using the SA-fv3 model1 over the years. The present study demonstrates that the turbulence levels imposed as a boundary condition (b.c.) in the far-field as implemented in OVERFLOW are not correct. In fact, very low level of turbulence at the far-field boundary as implemented in OVERFLOW results in the SA-fv3 model predicting transition-like profiles on a given body. By choosing sufficiently high levels of the Reynolds number of turbulence, Rt, as a boundary condition, this anomalous behavior of SA-fv3 model is eliminated. Since numerous papers using OVERFLOW have been presented in the literature including that by the author2 using low level of inflow turbulence, it will be beneficial to the CFD community at large and in particular to the OVERFLOW community to understand this effect of the inflow b.c. in the SA-fv3 model. Various results reported over the years in domains such as high-lift applications, drag prediction applications and rotorcraft flow applications can be revisited using the new turbulence inflow boundary condition prescription as suggested in this study. It has been demonstrated in the literature that the effect of inflow turbulence level on the downstream development of flow is too important to be ignored. Demonstrative results are shown and compared with experiment for the case of hovering XV-15 rotor flow at a tip Reynolds number of 4.9 x 10(exp 6) and Mach number of 0.69 in Figs. 1 and 2 below. Fig. 1(a,b) shows skin friction predictions at radial station of r/R = 0.28 corresponding to 5 different inflow boundary conditions obtained with the SA-fv3 model. As the inflow turbulence is increased monotonically, from a value of Rt = 0.1 to 100.0 as shown in Fig. 1, a fully developed turbulent skin friction profile is realized progressively as shown in Fig. 1(b). Similarly skin friction results shown in Fig. 2(a,b) corresponding to radial stations of r/R = 0.72 reinforce the postulate made here that as the inflow turbulence level is increased gradually, fully turbulent on-the-blade simulation is realized uniformly. In the full paper extensive results on skin friction, pressure and velocity profiles as well as the Figure of Merit will be presented and compared with experiment that will illustrate the substantial effect of the inflow boundary conditions on the development of hovering rotor flow downstream.

Kaul, Upender K.↗

Assessment of JVX Proprotor Performance Data in Hover and Airplane-Mode Flight Conditions

A 0.656-scale V-22 proprotor, the Joint Vertical Experimental (JVX) rotor, was tested at the NASA Ames Research Center in both hover and airplane-mode (high-speed axial flow) flight conditions, up to an advance ratio of 0.562 (231 knots). This paper examines the two principal data sets generated by those tests, and includes investigations of hub spinner tares, torque/thrust measurement interactions, tunnel blockage effects, and other phenomena suspected of causing erroneous measurements or predictions. Uncertainties in hover and high-speed data are characterized. The results are reported here to provide guidance for future wind tunnel tests, data processing, and data analysis.

Proprotor↗

Measured Boundary Layer Transition and Rotor Hover Performance at Model Scale

An experiment involving a Mach-scaled, 11:08 f t: diameter rotor was performed in hover during the summer of 2016 at NASA Langley Research Center. The experiment investigated the hover performance as a function of the laminar to turbulent transition state of the boundary layer, including both natural and fixed transition cases. The boundary layer transition locations were measured on both the upper and lower aerodynamic surfaces simultaneously. The measurements were enabled by recent advances in infrared sensor sensitivity and stability. The infrared thermography measurement technique was enhanced by a paintable blade surface heater, as well as a new high-sensitivity long wave infrared camera. The measured transition locations showed extensive amounts, x=c>0:90, of laminar flow on the lower surface at moderate to high thrust (CT=s > 0:068) for the full blade radius. The upper surface showed large amounts, x=c > 0:50, of laminar flow at the blade tip for low thrust (CT=s < 0:045). The objective of this paper is to provide an experimental data set for comparisons to newly developed and implemented rotor boundary layer transition models in CFD and rotor design tools. The data is expected to be used as part of the AIAA Rotorcraft SimulationWorking Group

Overmeyer, Austin D.↗

Acoustic Wind Tunnel Measurements of a Quadcopter in Hover and Forward Flight Conditions

An experimental testing campaign was conducted in the NASA Langley Low Speed Aeroacoustic Wind Tunnel (LSAWT) in order to better understand the acoustic characteristics of a representative quadcopter system in both hover and forward flight conditions. Aerodynamic performance measurements were acquired using a multi-axis load cell to trim the vehicle to desired thrust/lift conditions. Hover acoustic measurements provide evidence of prominent rotor-airframe interaction noise that manifests in the form of high-amplitude harmonics of the fundamental rotor blade passage frequency. Forward flight acoustic measurements of simultaneous rotor operations indicate the presence of strong forward-aft rotor wake interactions that yield increased broadband noise levels relative to cases of individual rotor operation. These results indicate the potential need for modeling complex noise generation mechanisms associated with multirotor and rotor-airframe interactions for vehicles of this class.

Zawodny, Nikolas S.↗

Identification and Reduction of Interactional Noise of a Quadcopter in Hover and Forward Flight Conditions

Advanced Air Mobility is a vision for a safe, accessible, and sustainable aviation system to transport people and cargo between places not served by traditional aviation. With this emerging transportation industry, there is motivation to characterize the noise of vehicles to determine their potential impacts on the community. An experimental testing campaign was conducted on a representative model of a small unmanned aircraft system in the NASA Langley Low Speed Aeroacoustic Wind Tunnel as a continuation of a previous testing campaign. The goals of the current test are to identify sources of interactional noise as well as to test custom-designed rotors and noise reduction devices. The tested noise reduction methods involve increasing the vertical distances between the rotors and the vehicle airframe as well as between the forward and aft rotor disk planes. These methods are intended to reduce rotor-airframe interaction noise in hover and fore-aft rotor wake ingestion noise in forward flight. A phased microphone array is also utilized to identify the locations of prominent noise generation for the different vehicle configurations in forward flight. Elevation of the rotors from the vehicle airframe yielded nearly 8 dBA overall noise reduction in forward flight, while yielding up to 4 dB reduction in overall tonal levels for one of the rotors in hover.

Nikolas S Zawodny↗

Quantitative Approach for the Accurate CFD Simulation of Hover in Turbulent Flow

Time-dependent Navier-Stokes simulations have been carried out for a V22 rotor in hover using an improved, low-diffusion, HLLE++ upwind algorithm in the OVERFLOW code. Emphasis is placed on lessons learned over the past decade regarding the effects of high-order spatial accuracy, grid resolution, and the use of detached eddy simulation in predicting the rotor performance, i.e., figure-of-merit (FM). A quick-start procedure is described together with a statistical measure of FM convergence that reduces hover computations by 5 times, similar in computational work for forward flight. Furthermore, Cartesian adaptive mesh refinement in the rotor wake revealed a complex turbulent flow with worm-like structures of various scales. These turbulent worms, found computationally more than a decade ago, have recently been observed in a separate German Aerospace Center (DLR) experiment. Moreover, adaptive mesh refinement has been used to resolve the tip-vortex to its correct physical size.

Neal M. Chaderjian↗

Moog SureFly® Hover Test Update

An update on the Moog SureFly vehicle acoustic hover test is presented. The intent of the effort was to acquire data that will be used to identify the acoustic far-field for the vehicle and the importance of electric motor noise relative to other sound sources for hover. The data will also be available to assess sound levels for future vertiports. The flights were completed in June 2022 at the Cincinnati Municipal Airport – Lunken Field.

jet noise↗

Prediction of Broadband Blade-Wake Back-Scatter Noise from a Hovering Ideally Twisted Rotor using OVERFLOW2-ANOPP2

This work illustrates the use of a hybrid RANS/LES framework for the prediction of broadband noise via integral formulations from an ideally twisted hovering rotor. Four simulations were conducted, which investigated the effect of different turbulence modeling and spatiotemporal resolutions. The aerodynamic performance and aeroacoustics predicted by these four computational cases were compared against data acquired in the Small Hover Anechoic Chamber at the NASA Langley Research Center and against previous simulations conducted using the lattice-Boltzmann solver, PowerFLOW. The simulation case with the finest spatial resolution had the most favorable aerodynamic performance and broadband noise comparison with measured data; however, the simulation case utilizing the SST-DDES turbulence model predicted the most accurate tonal noise signature. Aerodynamic flowfield visualizations identified near-wake trailing edge vortex shedding, perpendicular blade-vortex interactions, and tip vortex formation, which are known to cause broadband noise. The fluid dynamics associated with a new broadband noise source, blade-wake back-scatter, were also identified. Lastly, a broadband noise source visualization technique was utilized to confirm the presence of blade-wake back-scatter as a dominant broadband noise source.

blade-wake back-scatter↗

Acoustic Measurements for the Moog S-250 Vehicle in Hover

Acoustic measurements for hover conditions and electric motor noise tests were conducted for the Moog S-250 research aircraft, an RPM-controlled quadcopter-type Urban Air Mobility (UAM) vehicle with four sets of contra-rotating rotors. The objectives of the study included determining the minimum far-field distance, the noise characteristics, and the potential for electric motor noise to contribute to the overall acoustic radiation for the full-scale UAM vehicle. Acoustic data for full-scale aircraft are critical for determining the impact of these vehicles on the surrounding communities. The results showed the far-field was reached by 8.1 single rotor diameters or 2.7 vehicle diameters as defined by the longest tip-to-tip rotor dimension for the vehicle. In hover, the peak acoustic radiation occurred at a declination angle of roughly 29° below the midplane between the upper and lower rotors. The lowest acoustic levels occurred below the aircraft. The electric motor noise studies, conducted with the rotors removed, showed motor noise radiated at shaft orders 17 – 20, whereas rotor noise covered the range of 2 – 24 shaft orders. There was some evidence that electric motor noise was present in previous ground run-up measurements.

Urban Air Mobility Noise↗

Aerodynamic Performance and Acoustic Impacts of Varying Tip Speeds and Tripping Conditions on Small Rotors in an Anechoic Hover Chamber

Performance and acoustic measurements were taken in a hover chamber for various optimum hovering rotors (OPT2) and a commercial-off-the-shelf (COTS) rotor. A total of 10 rotors are included in this report, all of which have two blades and a tip radius of 0.1905 m (7.5 in.). For the OPT2, results for three additive manufacturing methods of fabrication are presented: stereolithography(SLA) using Accura Xtreme, SLA using FormLabs 10K resin, and selective laser sintering (SLS) using mineral-filled PA12 nylon material. All but one set of rotors were designed with a trailing edge bluntness that is 3% of the chord length, and one set was designed with a bluntness that is 1% of the chord length. Spanwise boundary layer trips were applied to the SLA, FormLabs and COTS rotors. Performance comparisons between untripped and tripped configurations demonstrate the impact of boundary layer state on rotor efficiency. Acoustic results, including periodic and broadband noise components, are presented. The effects of tripping these rotors near the leading edge are also presented. For some of the rotors, acoustic spectra of tip speed sweeps are presented to show how the frequency content changes with tip speed. Amplitude and frequency scaling methods are used to collapse broadband spectra at various tip speeds towards a unified curve. These findings contribute to the understanding of small rotor aeroacoustics and provide valuable datasets for computational model validation in urban air mobility applications.

eVTOL↗