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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Evaluation and study of advanced optical contamination, deposition, measurement, and removal techniques

A program is described to design, fabricate and install an experimental work chamber assembly (WCA) to provide a wide range of experimental capability. The WCA incorporates several techniques for studying the kinetics of contaminant films and their effect on optical surfaces. It incorporates the capability for depositing both optical and contaminant films on temperature-controlled samples, and for in-situ measurements of the vacuum ultraviolet reflectance. Ellipsometer optics are mounted on the chamber for film thickness determinations, and other features include access ports for radiation sources and instrumentation. Several supporting studies were conducted to define specific chamber requirements, to determine the sensitivity of the measurement techniques to be incorporated in the chamber, and to establish procedures for handling samples prior to their installation in the chamber. A bibliography and literature survey of contamination-related articles is included.

Linford, R. M. F.↗

Acoustic Amplification in the Far Infrared Focal Plane Assembly of the Composite Infrared Spectrometer (CIRS) for the Cassini Mission to Saturn

The Composite Infrared Spectrometer (CIRS) of the Cassini mission to Saturn has two interferometers covering the far infrared FIR and mid infrared, MIR wavelength region. The FIR is a polarizing Michelson interferometer which presents a collimated output beam to the FIR focal plane. The focal plane consists of a parabolic focus mirror and an analyzer grid, which splits the output beams into transmitted and reflected components. The two polarizations are focussed onto two thermopile detectors; each consisting of a gold black foil welded to the top of two bismuth pyramids. The gold black is 30 microns thick, and the weld area is approximately 2 microns in diameter. The detectors are extremely fragile and the weld can be broken with a miniscule amount of airflow. The detectors consistently passed acoustic testing to qualification levels that simulated the launch environment of the Titan IV launch vehicle. However, they experienced a 50% failure rate when installed in the focal plane assembly during instrument level acoustic tests. A test focal plane was developed with small pressure transducers in the nominal detector locations. These tests indicated over 10 dB of acoustic amplification in the focal plane within the instrument during testing. New techniques were developed to allow testing of the focal plane without over testing the instrument, and modifications were made the focal plane assembly to successfully attenuate the amplification.

Hagopian, John G.↗

Design of Space Systems to Enable In-space Assembly and Servicing

For several decades, NASA has employed in-space systems to enhance the performance and extend the useful life of operational orbital assets. In at least one case, an operational mission was not only enhanced, but enabled – the International Space Station was made possible by crewed and robotic in-space assembly, and continues to support installation and operation of new science and technology payloads. In several cases (Hubble Space Telescope, Intelsat 401, Westar and Palapa), major operational assets were rescued or repaired soon after launch when otherwise mission-ending anomalies occurred or were detected. In addition to the original rescue, Hubble was upgraded four times, enabling high-demand, world class science over four decades. More recently, two Northrop Grumman Mission Extension Vehicles have captured two Intelsat spacecraft near the end of their life and fuel capacity, to take over maneuvering duties. In spite of these recent operational achievements, and with the exception of large human exploration vehicles and large space telescopes, space architects rarely consider in-orbit servicing and assembly capabilities in their future planning. Technologies such as multi-launch mission architectures (and rendezvous and proximity operations systems), docking systems, external robotics, advanced tools, modular systems and structures, and fluid transfer systems are available today to support these missions. In-space manufacturing will soon be operational to enable resilient missions that recover from on-orbit failures, and expand the utilization of space. We envision a future that includes these capabilities, and discuss the cultural, engineering, and technological challenges to achieving this vision. We discuss the vision, the proverbial chicken and the egg (which came first, the serviceable spacecraft or the servicer?), the cost, risk, and perceptions thereof of in-space operations, a “spectrum” of cooperative servicing design considerations, and the current status of the space industry’s slow but steady march to widespread operational use of on-orbit servicing, assembly, and manufacturing.

Bo Naasz↗

Dual frequency feed system for the CTS communications link characterization experiment

The developing, testing and installation of a dual frequency feed assembly were described. The feed has been designed to receive signals in the frequency range 11.7 to 12.2 GHz and transmit signals in the frequency range 14.12 GHz plus or minus 250 MHz. Complete performance data of the feed alone and installed in the 15 foot antenna is included herein. Drawings and descriptive information of the feed assembly are also given.

Gill, G. J.↗

Status of the INFN LASA in-kind contribution to PIP-II project

The status of INFN LASA in-kind contribution to the PIP-II project at Fermilab is reported in this paper. The effort for the series production of the 38 INFN LASA designed, 5-cell cavities with beta 0.61 for the LB650 section of the linac commenced and the status of ongoing activities and major procurements is here conveyed. At the same time, preliminary tests on INFN LB650 cavity prototypes are progressing in order to optimize the complete preparation and qualification cycle. All cavities will be produced, and surface treated in industry to reach the unprecedented performances required, qualified through vertical cold test at state-of-the art infrastructures and delivered as installation ready at the string assembly site.

43 PARTICLE ACCELERATORS↗

Assess The Water Resistance And Thermal Performance Of Pre-flashing Methods When Adding Continuous Insulation During Re-siding (AIRS)

Retrofitting existing buildings by adding continuous insulation during re-siding projects has become a popular method for enhancing energy efficiency, especially given the aging building stock and stricter energy codes. When properly integrated with existing window systems, continuous insulation can significantly improve thermal performance, but it also presents challenges related to water resistance and building envelope integrity. Research indicates that the interface between windows and wall assemblies is critical as improper installation or sealing can lead to water intrusion, materials deterioration, and energy loss. Moreover, studies show that fully integrating the windows with the insulation layer can reduce window heat loss by up to 40%, emphasizing the importance of optimizing window placement and sealing during retrofitting to ensure both energy efficiency and structural performance. In this study, we conducted experimental tests to evaluate the water penetration and thermal performance of two window types: an aluminum window with a 2-inch installation fin and a wood window, representing typical mid-20th century designs. Using the Heat, Air, and Humidity (HAM) chamber at Oak Ridge National Laboratory (ORNL), we assessed bulk water penetration and performed COMSOL analysis for thermal flux and examined the effectiveness of different pre-flashing methods, i.e., standard self-adhered flashing tape and high-performance flashing tape with low-expansion foam, to enhance water resistance. The results indicate that applying proper flashing techniques and moisture management strategies can mitigate these risks, improving the overall performance and durability of retrofitted buildings. Additionally, proper sealing during retrofitting is essential, as improper installation can lead to moisture issues that compromise both energy efficiency and structural integrity.

Shen, Zhenglai [ORNL]↗

Installation of surface-mounted flat-conductor cable

Guide describes step-by-step process for installation of interior surface-mounted FCC used in commerical and residential buildings. Photographs illustrate how cable-riser and baseboard covers are installed as well as receptacle assembly and receptacle-cover replacement.

Carden, J. R.↗

Dormitory Solar-Energy-System Economics

102-page report analyzes long-term economic performance of a prepackaged solar energy assembly system at a dormitory installation and extrapolates to four additional sites about the U.S. Method of evaluation is f-chart procedure for solar-heating and domestic hotwater systems.

Source record↗

NTF user operations requirements

A procedure to be followed for a model to be accepted for testing in the NTF is outlined. Planning meeting; pre-test conference; model receipts, assembly, and checkout; and model installation and test are discussed.

Fuller, D. E.↗

A flow-transfer device with nonmetallic diaphragms for propulsion wind tunnel models

The Langley Research Center has developed a new flow-transfer device for powered wind tunnel models in which the traditional metal bellows have been replaced with nonmetallic diaphragms. Two complete flow transfer assemblies have been fabricated and installed within a twin-jet propulsion simulation system. Calibrations of the force balance have been performed over a range of nozzle mass flow rates up to 15 lbs/sec in order to validate the nonmetallic diaphragm design concept. Results from these calibrations are compared to those obtained with flow-transfer devices utilizing metal bellows.

Capone, Francis J.↗

Spaceflight payload design flight experience G-408

Worcester Polytechnic Institute's first payload of spaceflight experiments flew aboard Columbia, STS-40, during June of 1991 and culminated eight years of work by students and faculty. The Get Away Special (GAS) payload was installed on the GAS bridge assembly at the aft end of the cargo bay behind the Spacelab Life Sciences (SLS-1) laboratory. The Experiments were turned on by astronaut signal after reaching orbit and then functioned for 72 hours. Environmental and experimental measurements were recorded on three cassette tapes which, together with zeolite crystals grown on orbit, formed the basis of subsequent analyses. The experiments were developed over a number of years by undergraduate students meeting their project requirements for graduation. The experiments included zeolite crystal growth, fluid behavior, and microgravity acceleration measurement in addition to environmental data acquisition. Preparation also included structural design, thermal design, payload integration, and experiment control. All of the experiments functioned on orbit and the payload system performed within design estimates.

Durgin, William W.↗

Use of Strain Measurements from Acoustic Bench Tests of the Battleship Flowliner Test Articles To Link Analytical Model Results to In-Service Resonant Response

The paper will discuss practical and analytical findings of a test program conducted to assist engineers in determining which analytical strain fields are most appropriate to describe the crack initiating and crack propagating stresses in thin walled cylindrical hardware that serves as part of the Space Shuttle Main Engine's fuel system. In service the hardware is excited by fluctuating dynamic pressures in a cryogenic fuel that arise from turbulent flow/pump cavitation. A bench test using a simplified system was conducted using acoustic energy in air to excite the test articles. Strain measurements were used to reveal response characteristics of two Flowliner test articles that are assembled as a pair when installed in the engine feed system.

Frady, Greg↗

Inflatable Structures: Test Results and Development Progress Since TransHab

JSC's TransHab project was the first successful development program to prove the viability of inflatable habitats for space applications. Although TransHab was cancelled in 2000, significant progress has been made this past year by JSC engineers. Since February 2005, the following test articles have been manufactured and tested: 1 - An 88-in diameter restraint layer was pressure-tested to failure and reached an ultimate pressure of 197psi. This test article demonstrated the ability to build a 35- foot diameter inflatable with a factor of safety of 4.0 at 10.2 psi. 2 - An 88-in diameter restraint layer with a window frame incorporated into the restraint layer was tested to failure and reached an ultimate pressure of 197 psi. This test article demonstrated the ability to incorporate windows and other structural penetrations in the woven restraint layer without reducing its strength. 3 - An 88-inch diameter folding demonstrator that includes a bladder, restraint layer, and all of the MMOD shell layers was manufactured and assembled. This test article demonstrated an improved and simplified shell assembly and folding technique which installs pre-folded shell sections in a controlled manner. 4 - Fifth-scale MMOD hypervelocity test articles have demonstrated fiberglass as a viable material for a MMOD bumper shield which is cheaper and more readily available than previously used materials. In addition, four different full-scale advanced shape inflatable mockups have been manufactured and evaluated for applications such as lunar habitats, airlocks, and transfer tunnels.

Johnson, Chris↗

Space Shuttle Program Update News Conference with Wayne Hale

Jessica Rye from NASA Public Affairs introduces: Wayne Hale, Space Shuttle Deputy Program Manager; Mike Leinbach, NASA Launch Director; and Tim Wilson, from the NASA Engineering and Safety Center. Hale begins the discussion with a video showing the following processes: 1) Changing of gap fillers at Orbiter Processing Facility; 2) The Orbiter Boom Sensor System (OBSS) being loaded into Discovery payload bay; 3) Engine installation; 4) Spacecrew at Michoud Assembly observing the area where the PAL ramps were removed; 5) Test being performed to mitigate liquid air forming underneath foam; and 6) Roll out of ET119 from New Orleans. Hale also presents a slide of the ET debris Mitigation Activities and ET Ice/Frost Ramps. Mike Leinbach says that Kennedy Space Center is ready to receive the tank and that he is ready to get on with the mission. Tim Wilson heads the team to resolve foam loss issues which is his primary goal before this flight. A question and answer period follows.

Source record↗

Analyzers Provide Water Security in Space and on Earth

Resourcefulness is a key quality for living in space, and on the International Space Station (ISS), that means making the most of water supplies. In 2008, the installation of the Water Processing Assembly (WPA) onboard the ISS allowed the space station s crew to do just that. The WPA purifies moisture from nearly every possible source - sweat, water vapor, wastewater, and even urine - for drinking and oxygen generation. Capable of producing 35 gallons of potable, recycled water a day, the system has reduced the need for water delivered to the ISS by over 1,000 gallons a year, saving significant payload costs in the process. As with any drinking water, quality is a concern, particularly when that water has been recycled. This is an issue of particular interest in space, where ISS crewmembers would have to deal with any illness far from the nearest medical personnel and facilities. The WPA employs sensors that monitor water quality by measuring its conductivity, and rounding out the system s quality assurance methods is a device developed for NASA by a private industry partner. That company has now made the technology available for ensuring the purity of water for consumption and industrial uses on Earth.

Source record↗

Elastic-Plastic Nonlinear Response of a Space Shuttle External Tank Stringer: Thermal and Mechanical Loadings - Part 2

Elastic-plastic, large-deflection nonlinear thermo-mechanical stress analyses are performed for the Space Shuttle external tank s intertank stringers. Detailed threedimensional finite element models are developed and used to investigate the stringer s elastic-plastic response for different thermal and mechanical loading events from assembly through flight. Assembly strains caused by initial installation on an intertank panel are accounted for in the analyses. Thermal loading due to tanking was determined to be the bounding loading event. The cryogenic shrinkage caused by tanking resulted in a rotation of the intertank chord flange towards the center of the intertank, which in turn loaded the intertank stringer feet. The analyses suggest that the strain levels near the first three fasteners remain sufficiently high that a failure may occur. The analyses also confirmed that the installation of radius blocks on the stringer feet ends results in an increase in the stringer capability.

Knight, Norman F., Jr.↗

Thermodynamic Vent System for an On-Orbit Cryogenic Reaction Control Engine

A report discusses a cryogenic reaction control system (RCS) that integrates a Joule-Thompson (JT) device (expansion valve) and thermodynamic vent system (TVS) with a cryogenic distribution system to allow fine control of the propellant quality (subcooled liquid) during operation of the device. It enables zero-venting when coupled with an RCS engine. The proper attachment locations and sizing of the orifice are required with the propellant distribution line to facilitate line conditioning. During operations, system instrumentation was strategically installed along the distribution/TVS line assembly, and temperature control bands were identified. A sub-scale run tank, full-scale distribution line, open-loop TVS, and a combination of procured and custom-fabricated cryogenic components were used in the cryogenic RCS build-up. Simulated on-orbit activation and thruster firing profiles were performed to quantify system heat gain and evaluate the TVS s capability to maintain the required propellant conditions at the inlet to the engine valves. Test data determined that a small control valve, such as a piezoelectric, is optimal to provide continuously the required thermal control. The data obtained from testing has also assisted with the development of fluid and thermal models of an RCS to refine integrated cryogenic propulsion system designs. This system allows a liquid oxygenbased main propulsion and reaction control system for a spacecraft, which improves performance, safety, and cost over conventional hypergolic systems due to higher performance, use of nontoxic propellants, potential for integration with life support and power subsystems, and compatibility with in-situ produced propellants.

Hurlbert, Eric A.↗