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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Preliminary thermal/structural analysis of a carbon-carbon/refractory-metal heat-pipe-cooled wing leading edge

This study presents preliminary thermal/structural analyses of a carbon-carbon/refractory-metal heat-pipe-cooled wing leading edge concept designed for an air breathing single-stage-to-orbit hypersonic vehicle. The concept features chordwise (i.e., normal to the leading edge) and spanwise (i.e., parallel to the leading edge) refractory-metal heat pipes which are completely embedded within a carbon-carbon primary structure. Studies of the leading edge were performed using nonlinear thermal and linear structural three-dimensional finite element analyses. The concept was shown to be thermally feasible within the limits of the assumptions made in the analyses when internal radiative cooling is present during ascent, and a three-dimensional carbon-carbon architecture is used. In addition, internal radiative cooling was found not to be necessary during descent. The linear stress analysis indicated excessively large thermal stresses in the rafractory metal walls of the heat pipes even though a soft layer of carbon was included between the heat pipe and the carbon-carbon structure in an attempt to reduce the thermal stresses. A nonlinear structural analysis may be necessary to properly model the response of the refractory-metal heat pipes.

Glass, David E.↗

Review and status of heat-transfer technology for internal passages of air-cooled turbine blades

Selected literature on heat-transfer and pressure losses for airflow through passages for several cooling methods generally applicable to gas turbine blades is reviewed. Some useful correlating equations are highlighted. The status of turbine-blade internal air-cooling technology for both nonrotating and rotating blades is discussed and the areas where further research is needed are indicated. The cooling methods considered include convection cooling in passages, impingement cooling at the leading edge and at the midchord, and convection cooling in passages, augmented by pin fins and the use of roughened internal walls.

Yeh, F. C.↗

Internal coating of air-cooled gas turbine blades

Four modified aluminide coatings were developed for IN-792 + Hf alloy using a powder pack method applicable to internal surfaces of air-cooled blades. The coating compositions are Ni-19Al-1Cb, Ni-19Al-3Cb, Ni-17Al-20Cr, and Ni-12Al-20Cr. Cyclic burner rig hot corrosion (900 C) and oxidation (1050 C) tests indicated that Ni-Al-Cb coatings provided better overall resistance than Ni-Al-Cr coatings. Tensile properties of Ni-19Al-1Cb and Ni-12Al-20Cr coated test bars were fully retained at room temperature and 649 C. Stress rupture results exhibited wide scatter around uncoated IN-792 baseline, especially at high stress levels. High cycle fatigue lives of Ni-19Al-1Cb and Ni-12Al-20Cr coated bars (as well as RT-22B coated IN-792) suffered approximately 30 percent decrease at 649 C. Since all test bars were fully heat treated after coating, the effects of coating/processing on IN-792 alloy were not recoverable. Internally coated Ni-19Al-1Cb, Ni-19Al-3Cb, and Ni-12Al-20Cr blades were included in 500-hour endurance engine test and the results were similar to those obtained in burner rig oxidation testing.

Hsu, L. L.↗

Microtextured Surfaces for Turbine Blade Impingement Cooling

Gas turbine engine technology is constantly challenged to operate at higher combustor outlet temperatures. In a modern gas turbine engine, these temperatures can exceed the blade and disk material limits by 600 F or more, necessitating both internal and film cooling schemes in addition to the use of thermal barrier coatings. Internal convective cooling is inadequate in many blade locations, and both internal and film cooling approaches can lead to significant performance penalties in the engine. Micro Cooling Concepts, Inc., has developed a turbine blade cooling concept that provides enhanced internal impingement cooling effectiveness via the use of microstructured impingement surfaces. These surfaces significantly increase the cooling capability of the impinging flow, as compared to a conventional untextured surface. This approach can be combined with microchannel cooling and external film cooling to tailor the cooling capability per the external heating profile. The cooling system then can be optimized to minimize impact on engine performance.

Fryer, Jack↗

Resonant excitation of internal gravity waves in cluster cooling flows

Orbital motions of galaxies in X-ray clusters will resonantly excite internal gravity waves (g-waves) that propagate in the plasma. The resonance corresponds to a match between the local Brunt-Vaisala oscillation frequency in the plasma and the appropriate Fourier component of the galactic gravitational potential. Radiated internal waves have an inward group velocity that carries them to the central region of the flow where they become tightly wrapped, geometrically amplified, and eventually dissipated. Waves transport energy and angular momentum, but probably not in amounts large enough to grossly alter the structure of a cooling flow, should one be present. All physical flow variables are finite at the resonance, and all energy and angular momentum deposited by a galaxy is carried inward by the waves. Nonlinear density and velocity fluctuations are likely to result from wave amplitude growth in the central regions of the flow, and a connection with the formation of emission-line filaments is a possibility.

Balbus, Steven A.↗

The Compressible Laminar Boundary Layer with Fluid Injection

A solution of the equations of the compressible laminar boundary layer including the effects of transpiration cooling is presented. The analysis applies to the flow over an isothermal porous plate with a velocity of fluid injection proportional to the reciprocal of the square root of the distance from the leading edge. The effect of several flow parameters on coolant-flow rates is discussed with the aid of representative examples. A stability analysis indicates that, although transpiration cooling requires a lower surface temperature for stable flow than does internal wall cooling, this lower temperature can be obtained with a smaller expenditure of coolant.

Low, George M↗

Technology advancement of the electrochemical CO2 concentrating process

Two multicell, liquid-cooled, advanced electrochemical depolarized carbon dioxide concentrator modules were fabricated. The cells utilized advanced, lightweight, plated anode current collectors, internal liquid cooling and lightweight cell frames. Both were designed to meet the carbon dioxide removal requirements of one-person, i.e., 1.0 kg/d (2.2 lb/d).

Schubert, F. H.↗

Active and Passive Storage Solutions for Low Temperature Lunar Sample Return

Active and passive thermal storage solutions to return lunar biological, physical science and/or geology samples to the Earth are under development. Temperature requirements for biological/physical science sample conditioning range from -100˚C to -153˚C and possibly down to -253˚C for geological samples. The lower limit for geological samples is derived from the temperature of permanently shadowed regions on the lunar surface and the sublimation temperature of specific volatiles of interest (i.e., H2O, NH3 and CH4). Individual samples for the lunar application are expected to be less than 50 kg with a 700 kg allowance for the container and refrigeration. Requiring no electrical power or heat rejection, passive approaches, comprised of high performance insulation and consumable Joule-Thompson cooling, may be preferred for shorter duration missions (< 30 days) to provide significant mass savings. Active storage approaches with cryogenic cooling may be necessary to preserve samples for longer periods of time. A notional passive storage concept with an internal vapor cooled shield is shown below. The vapor cooled shield contains the sample and is isolated from the outer container with concentric reflective rigid shields and conventional multi-layer and/or aerogel insulation on the outer layer. A special removable, insulating end cap to stow or retrieve the sample is included.

Lunar Sample Return↗

Large Engine Technology Program. Task 21: Rich Burn Liner for Near Term Experimental Evaluations

The objective of the task reported herein, which was conducted as part of the NASA sponsored Large Engine Technology program, was to define and evaluate a near-term rich-zone liner construction based on currently available materials and fabrication processes for a Rich-Quench-Lean combustor. This liner must be capable of operation at the temperatures and pressures of simulated HSCT flight conditions but only needs sufficient durability for limited duration testing in combustor rigs and demonstrator engines in the near future. This must be achieved at realistic cooling airflow rates since the approach must not compromise the emissions, performance, and operability of the test combustors, relative to the product engine goals. The effort was initiated with an analytical screening of three different liner construction concepts. These included a full cylinder metallic liner and one with multiple segments of monolithic ceramic, both of which incorporated convective cooling on the external surface using combustor airflow that bypassed the rich zone. The third approach was a metallic platelet construction with internal convective cooling. These three metal liner/jacket combinations were tested in a modified version of an existing Rich-Quench-Lean combustor rig to obtain data for heat transfer model refinement and durability verification.

Hautman, D. J.↗

An experimental investigation of the aerodynamics and cooling of a horizontally-opposed air-cooled aircraft engine installation

A flight-test based research program was performed to investigate the aerodynamics and cooling of a horizontally-opposed engine installation. Specific areas investigated were the internal aerodynamics and cooling mechanics of the installation, inlet aerodynamics, and exit aerodynamics. The applicable theory and current state of the art are discussed for each area. Flight-test and ground-test techniques for the development of the cooling installation and the solution of cooling problems are presented. The results show that much of the internal aerodynamics and cooling technology developed for radial engines are applicable to horizontally opposed engines. Correlation is established between engine manufacturer's cooling design data and flight measurements of the particular installation. Also, a flight-test method for the development of cooling requirements in terms of easily measurable parameters is presented. The impact of inlet and exit design on cooling and cooling drag is shown to be of major significance.

Miley, S. J.↗

Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

Nieh, C. Y.↗

Experimental and theoretical deposition rates from salt-seeded combustion gases of a Mach 0.3 burner rig

Deposition rates on platinum-rhodium cylindrical collectors rotating in the cross streams of the combustion gases of a salt-seeded Mach 0.3 burner rig were determined. The collectors were internally air cooled so that their surface temperatures could be widely varied while they were exposed to constant combustion gas temperatures. The deposition rates were compared with those predicted by the chemically frozen boundary layer (CFBL) computer program, which is based on multicomponent vapor transport through the boundary layer. Excellent agreement was obtained between theory and experiment for the NaCl-seeded case, but the agreement lessened as the seed was changed to synthetic sea salt, NaNO3, and K2SO4, respectively, and was particularly poor in the case of Na2SO4. However, when inertial impaction was assumed to be the deposition mechanism for the Na2SO4 case, the predicted rates agreed well with the experimental rates. The former were calculated from a mean particle diameter that was derived from the measured intial droplet size distribution of the solution spray. Critical experiments showed that liquid phase deposits were blown off the smooth surface of the platinum-rhodium collectors by the aerodynamic shear forces of the high-velocity combustion gases but that rough or porous surfaces retained their liquid deposits.

Santoro, G. J.↗