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At least 145 records · Page 8

Development of Critical Experiments to Benchmark Moderator Temperature Reactivity Worth

The simulation of nuclear reactors requires being able to accurately model several different interrelated physical processes including neutronics, heat production, fluid/thermal physics, structural mechanics, fuel behavior, chemistry, and balance-of-plant. In order to design and use new types of nuclear reactors, modern codes have been developed which couple together the behavior of these different physical models to accurately consider the feedback effects between different physical effects. The SHARP toolset, part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) project, is an example of an effort to combine models of neutronics, thermal-hydraulics, and structural mechanics in a coupled simulation to model any type of nuclear reactor as accurately as possible. The validation of multi-physics coupling techniques requires new experimental benchmark experiments specifically designed for that purpose. As a preliminary step towards design of these experiments, a series of measurements have been performed to demonstrate the temperature-dependent neutronic behavior of a well-characterized reactor assembly for comparison with the available codes. The facility adopted for these experiments is Walthousen Reactor Critical Facility (RCF) at Rensselaer Polytechnic Institute (RPI). The RCF is unique in several aspects and provides several advantages to this type of experiment. Built in 1954 by the American Locomotive Company (ALCO), the RCF has been used to design small compact reactors. RPI acquired the facility in 1963, and the highly-enriched uranium fuel was later swapped for low-enriched fuel pins that were excess from the SPERT facility experiments. Nowadays, The RCF is regarded as a teaching and research facility, permitting the training of licensed Senior Reactor Operators, and offering a critical experiments laboratory course to students. The reactor core standard configuration consists of 332 or 333 UO{sub 2} fuel pins, containing a total of 35.2 grams of U- 235 each (4.81 % enriched). The pins are arranged in a regular lattice with a pitch of 1.6256 cm. The number and configuration of these pins are flexible, and the reactor's overall thermal power is limited to no more than 15 W. As the low thermal output of the reactor does not induce any measurable temperature changes, the effect of temperature in the reactor is observed by applying two 18- kW electric heaters to the water moderator, with mechanical agitators to maintain uniformity in moderator temperature. Before beginning experiments, each fuel pin inside the core was surveyed for mechanical defects (bending or warping) that may contribute to uncertainty in core behavior. Every fuel pin has been individually removed from the core and checked for any irregularities on its surface (caused by shocks or usage). About 12 % of the 333 pins were found to have a small degree of warping and were replaced with excess pins available in the facility. In doing this, we made sure all the pins are identical, thereby increasing the accuracy of future models. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Towards a supported common NEAMS software stack

The NEAMS IPSC's are developing multidimensional, multiphysics, multiscale simulation codes based on first principles that will be capable of predicting all aspects of current and future nuclear reactor systems. These new breeds of simulation codes will include rigorous verification, validation and uncertainty quantification checks to quantify the accuracy and quality of the simulation results. The resulting NEAMS IPSC simulation codes will be an invaluable tool in designing the next generation of Nuclear Reactors and also contribute to a more speedy process in the acquisition of licenses from the NRC for new Reactor designs. Due to the high resolution of the models, the complexity of the physics and the added computational resources to quantify the accuracy/quality of the results, the NEAMS IPSC codes will require large HPC resources to carry out the production simulation runs.

97 MATHEMATICS AND COMPUTING↗

Multiphysics Analysis of Load Following and Safety Transients for MicroReactors

The tools developed within the U.S. Department of Energy (DOE) Office of Nuclear Energy’s Nuclear Energy Advanced Modeling and Simulation (NEAMS) program aim at providing high fidelity multiphysics modeling capabilities to support design and licensing of various types of advanced nuclear reactors, including the technologies being developed by U.S. microreactor vendors relying on heat pipe and gas-cooled technologies. In FY-2022, the NEAMS Multiphysics Applications team made significant progress both in demonstrating capabilities applied to microreactor problems, and in supporting NEAMS developers.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Multiscale Modeling and Uncertainty Quantification for Nuclear Fuel Performance

In this project, we will address the challenges associated with constructing high fidelity multiscale models of nuclear fuel performance. We (*) propose a novel approach for coupling mesoscale and macroscale models, (*) devise efficient numerical methods for simulating the coupled system, and (*) devise and analyze effective numerical approaches for error and uncertainty quantification for the coupled multiscale system. As an integral part of the project, we will carry out analysis of the effects of upscaling and downscaling, investigate efficient methods for stochastic sensitivity analysis of the individual macroscale and mesoscale models, and carry out a posteriori error analysis for computed results. We will pursue development and implementation of solutions in software used at Idaho National Laboratories on models of interest to the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Evaluation of CFD Methods for Simulation of Two-Phase Boiling Flow Phenomena in a Helical Coil Steam Generator

The U.S. Department of Energy, Office of Nuclear Energy charges participants in the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program with the development of advanced modeling and simulation capabilities that can be used to address design, performance and safety challenges in the development and deployment of advanced reactor technology. The NEAMS has established a high impact problem (HIP) team to demonstrate the applicability of these tools to identification and mitigation of sources of steam generator flow induced vibration (SGFIV). The SGFIV HIP team is working to evaluate vibration sources in an advanced helical coil steam generator using computational fluid dynamics (CFD) simulations of the turbulent primary coolant flow over the outside of the tubes and CFD simulations of the turbulent multiphase boiling secondary coolant flow inside the tubes integrated with high resolution finite element method assessments of the tubes and their associated structural supports. This report summarizes the demonstration of a methodology for the multiphase boiling flow analysis inside the helical coil steam generator tube. A helical coil steam generator configuration has been defined based on the experiments completed by Polytecnico di Milano in the SIET helical coil steam generator tube facility. Simulations of the defined problem have been completed using the Eulerian-Eulerian multi-fluid modeling capabilities of the commercial CFD code STAR-CCM+. Simulations suggest that the two phases will quickly stratify in the slightly inclined pipe of the helical coil steam generator. These results have been successfully benchmarked against both empirical correlations for pressure drop and simulations using an alternate CFD methodology, the dispersed phase mixture modeling capabilities of the open source CFD code Nek5000.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Overview of the U.S. DOE advanced fuels campaign

Advanced Fuel Campaign (AFC) has responsibility to develop advanced nuclear fuel technologies for the Fuel Cycle Research and Development (FCRD) program. AFC focus areas include 4 topics: advanced LWR fuels, actinide transmutation, research infrastructure development for the study of new nuclear fuels and advanced modeling and simulation. This paper reviews the latest technical advances in the 4 topics. Fuel and cladding materials under investigation include the following general classes of technologies: iron-based cladding, ceramic cladding, coated Zirconium alloy cladding, molybdenum-based cladding, high-density fuel, fully ceramic matrix fuel, and metallic alloy-based nuclear fuel. Concerning actinide transmutation fuel alloy additions to immobilize the lanthanide fission products, sodium-free annular fuel concepts, and cladding coatings and liners for mitigation of fuel-cladding chemical interaction have been investigated. Direct casting of metallic fuel into a zirconium liner was demonstrated. A Talos Transmission Electron Microscope was acquired for the study of advanced nuclear fuels and materials. The conceptual and preliminary designs for a static capsule, a flowing water loop, and a flowing sodium loop to support future transient testing needs have been completed. AFC interfaces with the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program to develop multi-scale, multi-physics fuel performance codes.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Executive Summary to the AFC Regarding the NEAMS ATF HIP

The DOE through its Nuclear Energy Advanced Modeling and Simulation (NEAMS) program introduced so called High Impact Problems (HIPs). A HIP is intended to make significant advancements in a particular area of nuclear research in a short period of time (3 years or less). The first HIP selected by NEAMS was in the area of Accident Tolerant Fuels (ATF). The purpose of this executive summary is to compile the ATF materials investigated, computational models developed, and key findings of using the models in the engineering scale fuel code developed partially by NEAMS called BISON.

10 SYNTHETIC FUELS↗

Meso-Scale Fuel Performance Modeling using the MARMOT Code

The in-pile behavior of light-water-reactor (LWR) fuels is governed by the physics from various time and spatial scales. Accordingly, multi-scale modeling and simulation are needed to accurately predict the fuel performance at the engineering scale. To improve the traditional fuel performance modeling, the Department of Energy (DOE) Nuclear Energy Advanced Modeling and Simulation (NEAMS) program targets at developing multi-scale, multiphysics modeling tools for in-pile fuel behavior prediction under various operating or accident scenarios. In traditional fuel performance modeling, the history of fuel is represented by a single parameter, fuel burn-up. Burn-up measures the energy that has been extracted from fuels. However, it is not an adequate measure of fuel history as it ignores the flux effect, which is critical for the irradiation-induced microstructural evolution in fuels. Moreover, the traditional fuel performance models are usually fitted to experimental data. Their capabilities of being extrapolated to new operating conditions and being extended to new types of fuels are strongly limited by the empirical or semi-empirical nature. To improve the burn-up based models, a microstructure based fuel approach, the MOOSE-BISON-MARMOT (MBM) tool-kit, is being developed under the fuel product line (FPL) of the NEAMS program for predictive fuel performance modeling. In the MBM approach, the evolution of fuel microstructure and changes in fuel properties are described by the MARMOT code. The transient fuel properties obtained from MARMOT are then fed into the BISON code for engineering scale fuel performance modeling. Both BISON and MARMOT are developed within the MOOSE framework, which was developed at Idaho National Laboratory. In this summary, the development and the capabilities of the MARMOT code will be introduced. In the past few years, several materials models have been developed including: (1) a grain growth model that describes the grain size evolution as a function of time, temperature and fuel porosity, considering the effects of impurity and porosity dragging and anisotropic grain boundary energy, (2) a fission gas release model that describes the fission gas diffusion in grain interior, fission gas bubble formation in grain interior and at grain boundaries, and fission gas release to the fuel-cladding gap, (3) a fracture model that describes the fracture initiation and propagation in grain interior and along grain boundaries, and (4) a thermal conductivity model that describes the change in thermal conductivity due to grain growth, gas bubble formation, fracture and radiation damage. Several other models are also being developed in MARMOT for hydride formation in Zr-based cladding, radiation damage and grain size subdivision. In most cases, these materials models are coupled with each other. For instance, to accurate predict the transient thermal conductivity, information on grain size, fission gas density, porosity and fracture is required. Further development is on going to improve all these models. These models are developed primarily for UO{sub 2} fuels used in LWRs. They can be extended to other fuels with possibly new development. All models in MARMOT will be rigorously verified and validated before being applied for fuel performance modeling. A version of MARMOT was recently released in September 2015 with an assessment report. (authors)

36 MATERIALS SCIENCE↗

A Coupled Experimental and Simulation Approach to Investigate the Impact of Grain Growth, Amorphization, and Grain Subdivision in Accident Tolerant U 3 Si 2 Light Water Reactor Fuel

Triuranium disilicide (U 3 Si 2 ) is being considered as an alternative accident tolerant fuel (ATF) due to its higher thermal conductivity. However, there is uncertainty in its use due to a lack of irradiation data at light water reactor (LWR) conditions. In this project, we used an integrated experimental and simulation approach to answer two significant questions pertaining to U 3 Si 2 that were not investigated by the Fuel Cycle Research and Development (FCRD) and Nuclear Energy Advanced Modeling and Simulation (NEAMS) programs: (1) Will grain growth in the hotter portions of the fuel significantly impact U 3 Si 2 LWR fuel behavior? (2) Under what conditions do grain subdivision and amorphization occur in U 3 Si 2 and will either occur at LWR conditions? Our approach to answer these questions used in situ ion irradiation and annealing to investigate grain growth, grain subdivision, and amorphization, along with mesoscale simulations using the MARMOT tool. We found that while the grain boundary mobility of U 3 Si 2 is larger than that of UO 2 , grain growth in U 3 Si 2 fuel pellets will be less than in UO 2 and may be neglected due to the lower thermal conductivity and thus lower centerline temperature. We also found that amorphization will not occur in U 3 Si 2 above 600 K, such that it is not likely to occur at typical LWR operating conditions. Grain subdivision will occur at LWR conditions and will likely occur at lower burnups than in UO 2 .

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

NEAMS Reactor Physics Project Management and Coordination Activities

The following report summarizes the coordination activities and collaboration efforts by research staff at Oak Ridge National Laboratory, Idaho National Laboratory, and Argonne National Laboratory for the development of Shift and Griffin computer codes under the US Department of Energy’s Nuclear Energy Advanced Modeling and Simulation program.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Scoping analysis of the Advanced Test Reactor using SN2ND

A detailed set of calculations was carried out for the Advanced Test Reactor (ATR) using the SN2ND solver of the UNIC code which is part of the SHARP multi-physics code being developed under the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program in DOE-NE. The primary motivation of this work is to assess whether high fidelity deterministic transport codes can tackle coupled dynamics simulations of the ATR.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Dakota Uncertainty Quantification Methods Applied to the CFD code Nek5000

This report presents the state of advancement of a Nuclear Energy Advanced Modeling and Simulation (NEAMS) project to characterize the uncertainty of the computational fluid dynamics (CFD) code Nek5000 using the Dakota package for flows encountered in the nuclear engineering industry. Nek5000 is a high-order spectral element CFD code developed at Argonne National Laboratory for high-resolution spectral-filtered large eddy simulations (LESs) and unsteady Reynolds-averaged Navier-Stokes (URANS) simulations.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Benchmark for Fuel Shuffling and Depletion for Pebble-Bed Reactors

Pebble bed reactors have specific operational characteristics when their fuel-cycle and fueling operations are considered. They are specifically distinguished by other type of nuclear reactor designs by their online fuel recycling scheme, where the fuel elements that have not yet reached discharge burnup can be reloaded and recycled continuously during normal operation. The fuel in a pebble bed reactor is not stationary and stochastically moves through the core once or several times during its lifetime, which allows them to operate without requiring a large excess reactivity hold for the burnup. However, this characteristic of pebble bed reactors introduces challenges in simulation, as each pebble can take many different trajectories through the core, its composition depends on the details of the irradiation history that is unique to its aggregated path through the core. For predicting the safety performance characteristics, such as source term, maximum fuel temperatures and fuel failure rates, etc., it is important to accurately incorporate the movement of pebbles through the core during their lifetime in a multi-physics simulation together with other phenomena. The equilibrium core analysis for pebble bed reactors are performed with multi-physics tools including fuel depletion in a multi pass reload coupled to the fuel movement. Currently, there are only a few legacy multi-physics simulation tools that can implement the pebble flow characteristics and perform equilibrium core analysis for pebble bed reactors. However, there are development efforts on-going under Department of Energy's Nuclear Energy Advanced Modelling and Simulation program and also in private industry for including these capabilities into their modelling and simulation tools. Any new development in the modelling and simulation tools needs to be validated by using tools such as experiments, analytical solutions or code-to-code benchmarks. In this work, a code-to-code benchmark for the equilibrium core analysis capability of pebble bed reactors was developed. Multiple cases were identified to capture different fuel cycle strategies that can be used in PBRs. The results of each case are presented in terms of overall equilibrium core characteristics: the discharge burnup; spatial burnup distribution; spatial isotopic distributions; axial and radial neutron flux distributions and power history of fuel elements per pass through the core for both a prototypical pebble bed High Temperature Gas-cooled Reactor and a prototypical pebble bed Fluoride-salt cooled High temperature Reactor.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

SAM Code Enhancement, Validation, and Reference Model Development for Fluoride-salt-cooled High-temperature Reactors

The System Analysis Module (SAM) is under development at Argonne National Laboratory as a modern system-level modeling and simulation tool for advanced non-light water reactor safety analyses. It utilizes the object-oriented application framework MOOSE to leverage the modern software environment and advanced numerical methods. The capabilities of SAM are being extended to enable the transient modeling, analysis, and design of various advanced nuclear reactor systems. This report summarizes recent progress under DOE-NE’s Nuclear Energy Advanced Modeling and Simulation program in SAM code development, demonstration, and validation to support transient safety analysis of Fluoride-salt-cooled High-temperature Reactors.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Simulation of the RPI Reactor Critical Facility Core Using High-Fidelity Neutronics Code PROTEUS

The PROTEUS code is a high-fidelity three-dimensional (3D) deterministic neutron transport code developed by ANL under the DOE Nuclear Energy Advanced Modeling and Simulation (NEAMS) program. The code contains the SN2ND (second order discrete ordinates method) and two MOC transport solvers, MOCFE and MOCEX (first order methods of characteristics), based on unstructured finite element meshes which allow users to model complex or unconventional geometry reactor problems. Among the two MOC solvers which normally perform better than SN for heterogeneous geometry problems, MOCEX is based on a rigorous formulation using the two-dimensional (2D) MOC radially and the discontinuous Galerkin finite element method axially to overcome the drawbacks of MOCFE with the full 3D MOC representation which requires enormous memory and computational efforts. The Reactor Critical Facility (RCF), an open tank research reactor at the Rensselaer Polytechnic Institute (RPI), became operational in 1956 under the American Locomotive company and has been operating using low-enriched uranium fuel pins, which makes it the only university research facility to use fuel rods similar to operating commercial light water reactors (LWRs). This paper presents modeling and simulation results of the RCF using PROTEUS for code verification and validation which also supports an ongoing NEUP project in which a set of benchmark validation experiments for multiphysics coupling is being developed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

University Research in Support of TREAT Modeling and Simulation, FY 2017

INL is currently evolving a modeling and simulation (M&S) capability that will enable im- proved core operation as well as design and analysis of TREAT experiments. This M&S capability primarily uses MAMMOTH, a reactor physics application being developed under the Multi-physics Object Oriented Simulation Environment (MOOSE) framework. MAMMOTH allows the coupling of a number of other MOOSE-based applications. This work is being supplemented by related research projects at a number of universities. INL is funding TREAT-related research at North Carolina State University, University of New Mexico, Oregon State University, and MIT under internally funded projects within the INL/Battelle National University Consortium Program. Under the DOE Nuclear Energy Advanced Modeling and Simulation program (NEAMS), other research is being performed at MIT, University of Florida, and Texas A&M University. In addition, Dr. Barry Ganapol of University of Arizona was funded for summer work at the INL. This report is a compilation of conference papers that were submitted as part of this research by the NEAMS University partners and from the visiting professor.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Development and Validation of a Two-Phase Thermal-Hydraulic CFD Code NEK-2P

A project is underway to develop, verify and validate an advanced two-phase flow modeling capability for the highly-scalable, high-performance Computational Fluid Dynamics (CFD) code NEK5000. The goal of this work is to verify and validate the two-phase version of the NEK5000 code, named NEK-2P, to simulate the two-phase flow and heat transfer phenomena that occur in a Boiling Water Reactor (BWR) fuel bundle under various operating conditions. The NEK-2P two-phase flow models follow the approach used for the Extended Boiling Framework (EBF) previously developed at Argonne but include more fundamental physical models of boiling phenomena and advanced numerical algorithms for improved computational accuracy, robustness, and computational speed. The development of the NEK-2P two-phase solver and the implementation of the Extended Boiling Framework two-phase models were initially supported by Argonne National Laboratory (Argonne) through a Laboratory Directed Research and Development (LDRD) project during FY2014-2016. The development and validation of the two-phase models through analyses of selected two-phase boiling flow experiments was supported by the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program in FY2017-2020. This report focuses on verification and validation of the water-steam boiling model NEK-2P Two-Phase, CFD code. The NEK-2P was validated with Nuclear Power Engineering Corporation (NUPEC) Pressurized Water Reactor (PWR) Sub-channel and Bundle Test (PSBT) void distribution benchmark. Three different simulations were performed and analyzed for various operating conditions such as wall-heat flux and sub-cooled inlet temperatures. Reasonably good agreement with measured data was obtained in predicting the measured void distributions. Simulations were performed for Virginia Tech. (VT) 3x3 rod bundle geometry with and without spacers. The preliminary results were presented for Simplified Spacer Grid (SSG). In addition, the implementation of interface reconstruction model was tested with one of the Becker benchmark Critical Heat Flux (CHF) experiments.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Continued Research for Improvement of PROTEUS-SN

Over the past several years, the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program of U.S. DOE has focused on developing a neutronics component as part of a larger dynamics product meant to analyze both existing and proposed nuclear reactor systems. The goal is to reduce the uncertainties and biases in reactor design activities by providing enhanced prediction capabilities. As part of the SHARP program, we have invested considerable effort into creating the PROTEUS-SN code. The PROTEUS-SN solver was intended to treat conventional homogenized assembly to explicit geometry schemes for time dependent analysis with coupled thermal-hydraulics and structural mechanics.

Smith, M. A.↗