Printed Circuit Board Inspection and Quality Control
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Printed Circuit Boards↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Automating Manual Quality Control (QC) of Tropospheric Doppler Radar Wind Profiler (TDRWP) Archive Data with Machine Learning
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Corey Walker↗
Neural Network Based Quality Control of CYGNSS Wind Retrieval
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Rajeswari Balasubramaniam↗
Ocean Color Quality Control Masks Contain the High Phytoplankton Fraction of Coastal Ocean Observations
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Henry F. Houskeeper↗
Power Extension Package (PEP) system definition extension, orbital service module systems analysis study. Volume 4: PEP functional specification
The functional, performance, design, and test requirements for the Orbiter power extension package and its associated ground support equipment are defined. Both government and nongovernment standards and specifications are cited for the following subsystems: electrical power, structural/mechanical, avionics, and thermal control. Quality control assurance provisions and preparation for delivery are also discussed.
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Motion-base simulator results of advanced supersonic transport handling qualities with active controls
Handling qualities of the unaugmented advanced supersonic transport (AST) are deficient in the low-speed, landing approach regime. Consequently, improvement in handling with active control augmentation systems has been achieved using implicit model-following techniques. Extensive fixed-based simulator evaluations were used to validate these systems prior to tests with full motion and visual capabilities on a six-axis motion-base simulator (MBS). These tests compared the handling qualities of the unaugmented AST with several augmented configurations to ascertain the effectiveness of these systems. Cooper-Harper ratings, tracking errors, and control activity data from the MBS tests have been analyzed statistically. The results show the fully augmented AST handling qualities have been improved to an acceptable level.
Feather, J. B.↗
Seasonal Characteristics of Non-Meteorological Radar Reflectivity Returns in Central Florida and Their Impact on TRMM Ground Validation
Radar data quality control is a major component to the Tropical Rainfall Measuring Mission (TRMM) Ground Validation (GV) effort. The quality control algorithm utilizes several adjustable height and reflectivity threshold parameters to remove non-precipitation echoes from ground-based radar data. Spurious radar reflectivity returns not removed during the quality control process may create biases in ground validation rainfall products used to evaluate rainfall measurements retrieved from aboard the TRMM satellite. To better evaluate the performance of the quality control algorithm, WSR-88D radar data from one primary GV site, Melbourne, Florida, are used to determine the seasonal characteristics of non-meteorological radar echoes in cast central Florida during the first year of the TRMM mission. It is demonstrated that unique spurious echo regimes develop throughout the year, leading to different levels of successful non-meteorological echo removal by the quality control algorithm. In addition to the type of non- precipitation echoes present, the success of the algorithm is also greatly dependent upon the amount of precipitation present. Less aggressive attempts to remove non-meteorological echoes must be employed when rain is observed so as not to remove these echoes as well. Therefore, precipitation statistics from ground validation monthly rainfall products will be utilized to further document the quality control algorithm performance. Moreover, these precipitation statistics will be used to demonstrate the relationship between dominant spurious echo regimes and rainfall amount. Finally, monthly statistics of contaminated ground validation radar data will be calculated and the effect on rainfall accumulation products will be discussed.
Robinson, Michael↗
Pulse-Flow Microencapsulation System
The pulse-flow microencapsulation system (PFMS) is an automated system that continuously produces a stream of liquid-filled microcapsules for delivery of therapeutic agents to target tissues. Prior microencapsulation systems have relied on batch processes that involve transfer of batches between different apparatuses for different stages of production followed by sampling for acquisition of quality-control data, including measurements of size. In contrast, the PFMS is a single, microprocessor-controlled system that performs all processing steps, including acquisition of quality-control data. The quality-control data can be used as real-time feedback to ensure the production of large quantities of uniform microcapsules.
Morrison, Dennis R.↗
Quality and Control of Water Vapor Winds
Water vapor imagery from the geostationary satellites such as GOES, Meteosat, and GMS provides synoptic views of dynamical events on a continual basis. Because the imagery represents a non-linear combination of mid- and upper-tropospheric thermodynamic parameters (three-dimensional variations in temperature and humidity), video loops of these image products provide enlightening views of regional flow fields, the movement of tropical and extratropical storm systems, the transfer of moisture between hemispheres and from the tropics to the mid- latitudes, and the dominance of high pressure systems over particular regions of the Earth. Despite the obvious larger scale features, the water vapor imagery contains significant image variability down to the single 8 km GOES pixel. These features can be quantitatively identified and tracked from one time to the next using various image processing techniques. Merrill et al. (1991), Hayden and Schmidt (1992), and Laurent (1993) have documented the operational procedures and capabilities of NOAA and ESOC to produce cloud and water vapor winds. These techniques employ standard correlation and template matching approaches to wind tracking and use qualitative and quantitative procedures to eliminate bad wind vectors from the wind data set. Techniques have also been developed to improve the quality of the operational winds though robust editing procedures (Hayden and Veldon 1991). These quality and control approaches have limitations, are often subjective, and constrain wind variability to be consistent with model derived wind fields. This paper describes research focused on the refinement of objective quality and control parameters for water vapor wind vector data sets. New quality and control measures are developed and employed to provide a more robust wind data set for climate analysis, data assimilation studies, as well as operational weather forecasting. The parameters are applicable to cloud-tracked winds as well with minor modifications. The improvement in winds through use of these new quality and control parameters is measured without the use of rawinsonde or modeled wind field data and compared with other approaches.
Jedlovec, Gary J.↗
Coke Deposition and Smoke Formation in Turbojet Engines
In the early development of jet engines, it was occasionally found that excessive amounts of coke or other carbonaceous deposits were formed in the combustion chamber. Sometimes a considerable amount of smoke was noted in the-exhaust gases. Excessive coke deposits may adversely affect jet-engine performance in several ways. The formation of excessive amounts of coke on or just downstream of a fuel nozzle (figs. 116(a) and (b)) changes the fuel-spray pattern and possibly affects combustor life and performance. Similar effects on performance can result from the deposition of coke on primary-air entry ports (fig. 116(c)). Sea-level or altitude starting may be impaired by the deposition of coke on spark-plug electrodes (fig. 116(b)), deposits either grounding the electrodes completely or causing the spark to occur at positions other than the intended gap. For some time it was thought that large deposits of coke in turbojet combustion chambers (fig. 116(a)) might break away and damage turbine blades; however, experience has indicated that for metal blades this problem is insignificant. (Cermet turbine blades may be damaged by loose coke deposits.) Finally, the deposition of coke may cause high-temperature areas, which promote liner warping and cracking (fig. 116(d)) from excessive temperature gradients and variations in thermal-expansion rates. Smoke in the exhaust gases does not generally impair engine performance but may be undesirable from a tactical or a nuisance standpoint. Appendix B of reference 1 and references 2 to 4 present data obtained from full-scale engines operated on test stands and from flight tests that indicate some effects on performance caused by coke deposits and smoke. Some information about the mechanism of coke formation is given in reference 5 and chapter IX. The data indicate that (1) high-boiling fuel residuals and partly polymerized products may be mixed with a large amount of smoke formed in the gas phase to account for the consistency, structure, and chemical composition of the soft coke in the dome and (2) the hard deposits on the liner are similar to petroleum coke and may result from the liquid-phase thermal cracking of the fuel. During the early development period of jet engines, it was noted that the excessive coke deposits and exhaust smoke were generally obtained when fuel-oil-type fuels were used. Engines using gasoline-type fuels were relatively free from the deposits and smoke. These results indicated that some type of quality control would be needed in fuel specifications. Also noted was the effect of engine operating conditions on coke deposition. It is possible that, even with a clean-burning fuel, an excessive amount of coke could be formed at some operating conditions. In this case, combustor redesign could possibly reduce the coke to a tolerable level. This chapter is a summary of the various coke-deposition and exhaust-smoke problems connected- with the turbojet combustor. Included are (1) the effect of coke deposition on combustor life or durability and performance; (2) the effect of combustor design, operating conditions, inlet variables, and fuel characteristics on coke deposition; (3) elimination of coke deposits; (4) the effect of operating conditions and fuel characteristics on formation of exhaust smoke; and (5) various bench test methods proposed for determining and controlling fuel quality.
Hibbard, R. R.↗
Report to the administrator by the NASA Aerospace Safety Advisory Panel on the Skylab program. Volume 1: Summary report
Contractor and NASA technical management for the development and manufacture of the Skylab modules is reviewed with emphasis on the following management controls: configuration and interface management; vendor control; and quality control of workmanship. A review of the modified two-stage Saturn V launch vehicle which focused on modifications to accommodate the Skylab payload; resolution of prior flight anomalies; and changes in personnel and management systems is presented along with an evaluation of the possible age-life and storage problems for the Saturn 1-B launch vehicle. The NASA program management's visibility and control of contractor operations, systems engineering and integration, the review process for the evaluation of design and flight hardware, and the planning process for mission operations are investigated. It is concluded that the technical management system for development and fabrication of the modules, spacecraft, and launch vehicles, the process of design and hardware acceptance reviews, and the risk assessment activities are satisfactory. It is indicated that checkout activity, integrated testing, and preparations for and execution of mission operation require management attention.
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Computational strategy for the solution of large strain nonlinear problems using the Wilkins explicit finite-difference approach
The STEALTH code system, which solves large strain, nonlinear continuum mechanics problems, was rigorously structured in both overall design and programming standards. The design is based on the theoretical elements of analysis while the programming standards attempt to establish a parallelism between physical theory, programming structure, and documentation. These features have made it easy to maintain, modify, and transport the codes. It has also guaranteed users a high level of quality control and quality assurance.
Hofmann, R.↗
Development of a CCTV system for welder training and monitoring of Space Shuttle Main Engine welds
A Weld Operator's Remote Monitoring System (WORMS) for remote viewing of manual and automatic GTA welds has been developed for use in Space Shuttle Main Engine (SSME) manufacturing. This system utilizes fiberoptics to transmit images from a receiving lens to a small closed-circuit television (CCTV) camera. The camera converts the image to an electronic signal, which is sent to a videotape recorder (VTR) and a monitor. The overall intent of this system is to provide a clearer, more detailed view of welds than is available by direct observation. This system has six primary areas of application: (1) welder training; (2) viewing of joint penetration; (3) viewing visually inaccessible welds; (4) quality control and quality assurance; (5) remote joint tracking and adjustment of variables in machine welds; and (6) welding research and development. This paper describes WORMS and how it applies to each application listed.
Gordon, S. S.↗
Characterizing SWCNT Dispersion in Polymer Composites
The new wave of single wall carbon nanotube (SWCNT) infused composites will yield structurally sound multifunctional nanomaterials. The SWCNT network requires thorough dispersion within the polymer matrix in order to maximize the benefits of the nanomaterial. However, before any nanomaterials can be used in aerospace applications a means of quality assurance and quality control must be certified. Quality control certification requires a means of quantification, however, the measurement protocol mandates a method of seeing the dispersion first. We describe here the new tools that we have developed and implemented to first be able to see carbon nanotubes in polymers and second to measure or quantify the dispersion of the nanotubes.
Lillehei, Peter T.↗
Nasa quality requirements and cost control
NASA quality requirements and cost control
QUALITY CONTROL↗
A Modeling Approach for Handling Qualities and Controls Safety Analysis of Electric Air Taxi Vehicles
The combination of modern advances in electric propulsion, fly-by-wire controls, autonomy, and increasing demand for short range air taxi operations, is currently producing an outburst of vehicle designs more diverse than ever before. Advanced software tools are needed to support the rapid and safe introduction of any design into the airspace, including the safety of the deployed flight control system and vehicle handling qualities. This paper presents a methodology for building air taxi vehicle models with distributed electric propulsion for use in analyzing flight control system safety at the conceptual design level.The approach builds on existing software tools capable of outputting aeromechanics-based linear perturbation models for Vertical Take-off and Landing vehicles with multiple rotors. Rotor torque inputs are then converted into equivalent voltage control inputs, and the linear state and input dynamics matrices are modified to include electric motor dynamics with common parameters for direct-current electric motors. The linear perturbation dynamics are then stitched across multiple operating points into a quasi-Linear Parameter Varying model that covers the full flight envelope. A Model Predictive Controller is developed for use with the full envelope model, and a tradeoff analysis between handling quality and motor requirements is demonstrated using a six passenger NASA air taxi reference design.
Urban Air Mobility↗
Cloud Motion Vectors from MISR using Sub-pixel Enhancements
The operational retrieval of height-resolved cloud motion vectors by the Multiangle Imaging SpectroRadiometer on the Terra satellite has been significantly improved by using sub-pixel approaches to co-registration and disparity assessment, and by imposing stronger quality control based on the agreement between independent forward and aft triplet retrievals. Analysis of the fore-aft differences indicates that CMVs pass the basic operational quality control 67% of the time, with rms differences - in speed of 2.4 m/s, in direction of 17 deg, and in height assignment of 290 m. The use of enhanced quality control thresholds reduces these rms values to 1.5 m/s, 17 deg and 165 m, respectively, at the cost of reduced coverage to 45%. Use of the enhanced thresholds also eliminates a tendency for the rms differences to increase with height. Comparison of CMVs from an earlier operational version that had slightly weaker quality control, with 6-hour forecast winds from the Global Modeling and Assimilation Office yielded very low bias values and an rms vector difference that ranged from 5 m/s for low clouds to 10 m/s for high clouds.
Davies, Roger↗
Apperception of Clouds in AIRS Data
Our capacity to simulate the radiative characteristics of the Earth system has advanced greatly over the past decade. However, new space based measurements show that idealized simulations might not adequately represent the complexity of nature. For example, AIRS simulated multi-layer cloud clearing research provides an excellent groundwork for early Atmospheric Infra-Red Sounder (AIRS) operational cloud clearing and atmospheric profile retrieval. However, it doesn't reflect the complicated reality of clouds over land and coastal areas. Thus far, operational AIRS/AMSU (Advanced Microwave Sounding Unit) cloud clearing is not only of low yield but also of unsatisfying quality. This is not an argument for avoiding this challenging task, rather a powerful argument for exploring other synergistic approaches, and for adapting these strategies toward improving both indirect and direct use of cloudy infrared sounding data. Ample evidence is shown in this paper that the indirect use of cloudy sounding data by way of cloud clearing is sub-optimal for data assimilation. Improvements are needed in quality control, retrieval yield, and overall cloud clearing retrieval performance. For example, cloud clearing over land, especially over the desert surface, has led to much degraded retrieval quality and often a very low yield of quality controlled cloud cleared radiances. If these indirect cloud cleared radiances are instead to be directly assimilated into NWP models, great caution must be used. Our limited and preliminary cloud clearing results from AIRS/AMSU (with the use of MODIS data) and an AIRS/MODIS synergistic approach have, however, shown that higher spatial resolution multispectral imagery data can provide much needed quality control of the AIRS/AMSU cloud clearing retrieval. When AIRS and Moderate Resolution Imaging Spectroradiometer (MODIS) are used synergistically, a higher spatial resolution over difficult terrain (especially desert areas) can be achieved and with a much improved accuracy. Preliminary statistical analyses of cloud cleared radiances derived from (1) operational AIRS/AMSU, (2) operational AIRS/AMSU plus the use of MODIS data as quality control, and (3) AIRS/MODIS synergistic single channel and two field of views cloud clearing are Our capacity to simulate the radiative characteristics of the Earth system has
Huang, Hung-Lung↗